Vertical inner container building device for jacket
By designing a vertical construction liner device for the jacket structure, a stable construction platform is provided, which solves the problems of high construction difficulty and low safety in the jacket structure construction process, and achieves a fast and safe construction process and reduced costs.
Patent Information
- Application Number
- CN202423023060.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-12-09
AI Technical Summary
The existing technology for constructing jackets presents challenges such as high construction difficulty and low safety.
A vertical construction liner device for jacket foundations was designed, comprising four column assemblies, near-end supports and far-end supports, to build access channels and work platforms, providing a stable construction platform, and using a truck crane for the splicing and welding of the main structural pipe components.
It increased the speed of vertical construction of jacket structures, shortened the construction cycle, enhanced construction safety, and reduced the use and cost of high-altitude equipment.
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Figure CN223498046U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of offshore wind power technology, and in particular to a vertical construction inner liner device for jacket foundations. Background Technology
[0002] The scale of offshore wind power projects is continuously expanding, extending from nearshore to deep-sea areas. This provides a vast market space and development opportunities for the application of jacket structures. As a structurally stable and load-bearing foundation, jacket structures can meet the stability requirements of offshore wind farms. During jacket construction, robust tooling is needed to ensure safety. Therefore, a dedicated inner liner device for jacket structures has been designed. This device uses steel pipes of different diameters and I-beams welded together to create a stable working platform, improving construction efficiency, reducing construction difficulty, and accelerating the construction process. Utility Model Content
[0003] The present invention introduces a series of simplified concepts, which will be further explained in detail in the detailed description section. This part of the present invention is not intended to limit the key features and essential technical features of the claimed technical solution, nor is it intended to determine the scope of protection of the claimed technical solution.
[0004] The present invention aims to solve at least one of the technical problems existing in the prior art or related technologies.
[0005] In view of this, embodiments of this application propose a vertical construction liner device for a catheter stent, comprising:
[0006] Four column assemblies, each column assembly including at least two columns and lateral supports disposed between two adjacent column members, wherein the lateral supports and the columns form a triangular area;
[0007] The four column components are divided into two groups. The two column components in each group are connected by a proximal support, while the column components in different groups are connected by a distal support.
[0008] In one feasible implementation, the remote support includes:
[0009] Multiple first circular tubes are welded to the column. Some of the first circular tubes are arranged horizontally, while others are arranged crosswise.
[0010] In one feasible implementation, the proximal support includes:
[0011] Multiple second circular tubes are welded to the column. Some of the multiple second circular tubes are arranged horizontally, while the other part is arranged crosswise.
[0012] The length of the first circular tube is greater than the length of the second circular tube.
[0013] In one feasible implementation, the catheter stent is constructed with a vertically mounted liner device, and further includes:
[0014] A work platform, which is connected to the column assembly.
[0015] Compared with the prior art, the present invention has at least the following beneficial effects:
[0016] The vertical construction liner device for jacket supports provided in this application includes four column assemblies, a near-end support, and a far-end support. Each column assembly includes at least two columns and lateral supports arranged between adjacent columns. The vertical construction liner device for jacket supports provided in this application is primarily for providing a construction platform during the vertical assembly of jacket supports. This device not only improves the speed of vertical construction of jacket supports and shortens the construction cycle but also enhances construction safety. In the specific construction process, the location of the jacket support construction layout is first determined, and the liner device is placed at the center of the jacket support to be constructed. Then, a climbing passage and working platform are built at the required height, and safety anchor points are added to the frame. Welding equipment is placed on the working platform. A truck crane is used to connect the main structural pipe components, and personnel perform welding operations on the temporary platform. The use of this device solves the problems of difficult and dangerous high-altitude welding. It creates a wide working space, allowing for simultaneous construction from multiple directions, accelerating the construction process, reducing the use of climbing equipment, and lowering costs.
[0017] The above description is merely an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it in accordance with the contents of the specification, and to make the above and other objects, features and advantages of this utility model more obvious and understandable, specific embodiments of this utility model are given below. Attached Figure Description
[0018] Various other advantages and benefits will become apparent to those skilled in the art upon reading the following detailed description of preferred embodiments. The accompanying drawings are for illustrative purposes only and are not intended to limit the scope of this application. Furthermore, the same reference numerals denote the same parts throughout the drawings. In the drawings:
[0019] Figure 1 A schematic structural diagram of a vertical construction liner device for a catheter stent, provided in this application;
[0020] Figure 2 A schematic structural diagram of a vertically constructed liner device for a catheter stent, according to one embodiment of this application, from another angle;
[0021] Figure 3 A schematic structural diagram of a vertically constructed inner liner device for a catheter stent according to an embodiment of this application, taken from another angle.
[0022] Figure 4 for Figure 3 A cross-sectional view along the AA direction.
[0023] in, Figures 1 to 4 The correspondence between the reference numerals and component names in the attached drawings is as follows:
[0024] 1. Column assembly; 2. Proximal support; 3. Distal support;
[0025] 101 vertical columns, 102 horizontal supports;
[0026] 201 First circular tube;
[0027] 301 Second round tube. Detailed Implementation
[0028] The following description provides numerous specific details to offer a more thorough understanding of the technical solutions provided by this invention. However, it will be apparent to those skilled in the art that the technical solutions provided by this invention can be implemented without one or more of these details.
[0029] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to the present invention. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of the stated features, integrals, steps, operations, elements, and / or components, but do not exclude the presence or addition of one or more other features, integrals, steps, operations, elements, components, and / or combinations thereof.
[0030] Exemplary embodiments according to the present invention will now be described in more detail with reference to the accompanying drawings. However, these exemplary embodiments may be implemented in many different forms and should not be construed as being limited to the embodiments set forth herein. It should be understood that these embodiments are provided so that the disclosure of the present invention is thorough and complete, and that the concept of these exemplary embodiments is fully conveyed to those skilled in the art.
[0031] like Figures 1 to 4As shown in the embodiment of this application, a vertical construction device for a duct stent is proposed, comprising: four column assemblies 1, each column assembly 1 including at least two columns 101 and a transverse support 102 disposed between two adjacent columns 101, wherein the transverse support 102 and the columns 101 form a triangular region; wherein the four column assemblies 1 are divided into two groups, a proximal support 2 is disposed between the two column assemblies 1 in each group, and a distal support 3 is disposed between the column assemblies 1 in different groups.
[0032] The vertical construction liner device for jacket supports provided in this application embodiment includes four column assemblies 1, a proximal support 2, and a distal support 3. Each column assembly 1 includes at least two columns 101 and a transverse support 102 disposed between two adjacent columns 101. The vertical construction liner device for jacket supports provided in this application embodiment is mainly for providing a construction platform during the vertical assembly of jacket supports. This device not only improves the speed of vertical construction of jacket supports and shortens the construction cycle, but also improves construction safety. In the specific construction process, the location of the jacket support construction layout is first determined, and the liner device is placed at the center of the jacket support to be constructed. Then, a climbing passage and working platform are built at the required height, and safety anchor points are added to the frame. Welding equipment is placed on the working platform. A truck crane is used to connect the main structural pipe components, and personnel perform welding operations on the temporary platform. The use of this device solves the problems of difficult and dangerous high-altitude welding. It creates a wide working space, allowing for simultaneous construction from multiple directions, accelerating the construction process, reducing the use of climbing equipment, and lowering costs.
[0033] The vertical construction liner device for jacket supports provided in this application embodiment, through the arrangement of four column components 1, provides a certain area for the vertical construction liner device for jacket supports, facilitating the construction of access channels and work platforms during subsequent construction. The lateral supports 102, near-end supports 2, and far-end supports 3 enhance the strength of the vertical construction liner device for jacket supports, while also providing more anchoring points. This results in a stable structure and high safety for the vertical construction liner device for jacket supports; it can be reused, reducing the time required to construct temporary work platforms and lowering costs; it provides a relatively stable working environment for personnel, improving welding efficiency and quality; and it facilitates the adjustment of the position of the main structural pipe components, improving the accuracy of jacket support operations.
[0034] The liner device for the guide frame provided in this application is mainly composed of I-beams and large-diameter steel pipes as the skeleton and small-diameter steel pipes as the structure. The structure of the liner device contains many triangular structures to increase its stability and enable it to be used safely for a long time.
[0035] The vertical construction inner liner device for jacket supports provided in this application embodiment is placed at the center of the jacket support construction during use. The main structure is hoisted to the work area by a gantry crane or crawler. During the vertical construction stage of the jacket support main structure, the construction work area is large and the requirements are high. Therefore, this device not only provides a work platform for workers, bringing a stable working environment and safety guarantee, but also meets the real-time debugging and temporary placement of various equipment such as welding and installation operations, improving work efficiency and ensuring work quality and safety.
[0036] like Figures 1 to 4 As shown, in one feasible embodiment, the distal support 3 includes: a plurality of first circular tubes 201, the first circular tubes 201 being welded to the column 101, a portion of the plurality of first circular tubes 201 being arranged horizontally, and another portion of the first circular tubes 201 being arranged crosswise.
[0037] In this technical solution, the structural composition of the remote support 3 is further provided. By selecting multiple first circular tubes 201, the stress on the inner liner device of the guide frame can be more balanced when constructed vertically.
[0038] like Figures 1 to 4 As shown, in one feasible embodiment, the proximal support 2 includes: a plurality of second circular tubes, the second circular tubes being welded to the column 101, some of the second circular tubes being arranged horizontally, and the other part being arranged crosswise; wherein, the length of the first circular tube 201 is greater than the length of the second circular tubes.
[0039] In this technical solution, a structural composition of the distal support 3 is further provided. By selecting multiple second circular tubes, the stress on the inner liner device of the jacket structure can be made more balanced when constructed vertically. The length of the first circular tube 201 is greater than the length of the second circular tube, which allows the inner liner device of the jacket structure to be roughly square in shape, facilitating the processing of the jacket structure.
[0040] In some examples, each column assembly 1 includes three columns 101 and four sets of proximal supports 2, at least some of which are arranged in parallel, which can further improve the strength of the liner device for vertical construction of the liner.
[0041] like Figures 1 to 4 As shown, in one feasible embodiment, the guide frame is constructed using a vertical liner device, and further includes a working platform connected to the column assembly 1. This configuration facilitates the processing of the guide frame by workers. Example
[0042] like Figures 1 to 4As shown, this device was used in a project undertaken by Yangjiang (Offshore Engineering) Equipment Co., Ltd. of China Water Resources and Hydropower Engineering Bureau No. 4. The application of this device reduces the welding difficulty for welding workers and improves their safety during welding. This device provides workers with a stable working environment and safety assurance, offering convenience while also saving materials and construction time for temporary platforms in the construction of jacket structures, thus reducing costs.
[0043] Currently, in the projects the company undertakes, the time spent preparing for temporary setup work has been reduced, thus reducing labor costs. The cost savings comparison analysis is shown in the table below:
[0044] Serial Number plan personnel Working hours (h) Labor cost per hour (RMB) Labor costs (yuan) 1 temporary platform 3 70 50 10500 2 Inner liner device 3 40 50 6000
[0045] Through cost comparison analysis, it was found that 4,500 yuan could be saved for each pipe support produced when using this tooling. In the project, a total of 4 sets of towers used this tooling, saving a total of 18,000 yuan in labor costs.
[0046] In this utility model, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance; the term "multiple" refers to two or more unless otherwise explicitly defined. The terms "install," "connect," "join," and "fix" should be interpreted broadly. For example, "connect" can be a fixed connection, a detachable connection, or an integral connection; "join" can be a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0047] In the description of this utility model, it should be understood that the terms "upper", "lower", "left", "right", "front", "rear", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or unit referred to must have a specific orientation or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0048] In the description of this specification, the terms "one embodiment," "some embodiments," "specific embodiment," etc., refer to a specific feature, structure, material, or characteristic described in connection with that embodiment or example, which is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0049] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A vertical construction liner device for a catheter stent, characterized in that, include: Four column assemblies, each column assembly including at least two columns and lateral supports disposed between two adjacent column members, wherein the lateral supports and the columns form a triangular area; The four column components are divided into two groups. The two column components in each group are connected by a proximal support, and the column components in different groups are connected by a distal support. The remote support includes: Multiple first circular tubes are welded to the column. Some of the multiple first circular tubes are arranged horizontally, while the other part of the first circular tubes are arranged crosswise. The proximal support includes: Multiple second circular tubes are welded to the column. Some of the multiple second circular tubes are arranged horizontally, while the other part is arranged crosswise. The length of the first circular tube is greater than the length of the second circular tube.
2. The vertical construction liner device for the catheter stent according to claim 1, characterized in that, Also includes: A work platform, which is connected to the column assembly.