Concrete surface bubble detection device

Abstract

The utility model discloses a concrete surface bubble detection device, and relates to the field of concrete detection, the concrete surface bubble detection device comprises a base, a vertical rod and an industrial camera, the vertical rod is fixed on the base, the industrial camera is installed at the upper end of the vertical rod, the industrial camera is located above the base, the base is rotatably connected with a rotating rod, and the rotating rod is connected with the vertical rod. The rotating axis of the rotating rod is arranged in the horizontal direction, a clamping mechanism used for clamping a test piece is installed at one end of the rotating rod, and a first motor used for driving the rotating rod to rotate is arranged on the base. The test piece is fixed through the clamping mechanism, then the test piece is photographed through the industrial camera, and the bubble condition on the surface of the test piece is analyzed; when the test piece needs to be turned over, the motor I is started to drive the rotating rod to rotate and adjust the facing surface of the test piece, so that bubble detection can be performed on multiple surfaces of the test piece, and bubbles in the test piece can be conveniently and comprehensively detected.

Description

Technical Field

[0001] This application relates to the field of concrete testing, and in particular to a device for detecting air bubbles on the surface of concrete. Background Technology

[0002] The technology for detecting air bubbles in concrete is one of the important aspects of concrete quality control, with the aim of ensuring the compactness and strength of concrete.

[0003] Current methods for detecting air bubbles in concrete typically involve using a testing instrument. The instrument's camera takes pictures of the specimen, and the system then analyzes the images to detect air bubbles.

[0004] However, test specimens usually need to be tested on multiple sides. Operators need to turn off the machine, flip the specimens, and adjust their orientation. The whole process is time-consuming and affects testing efficiency. In particular, when multiple specimens need to be tested, operators need to flip the specimens repeatedly, which is quite laborious. Utility Model Content

[0005] To facilitate a more comprehensive detection of air bubbles in concrete, this application provides a concrete surface air bubble detection device.

[0006] This application provides a concrete surface bubble detection device, which adopts the following technical solution:

[0007] A device for detecting air bubbles on concrete surfaces includes a base, a pole, and an industrial camera. The pole is fixed on the base, and the industrial camera is mounted on the upper end of the pole and located above the base. A rotating rod is rotatably connected to the base, and the rotation axis of the rotating rod is set in the horizontal direction. A clamping mechanism for clamping the specimen is installed at one end of the rotating rod. A motor for driving the rotating rod to rotate is provided on the base.

[0008] By adopting the above technical solution, when in use, the specimen is fixed by a clamping mechanism, and then an industrial camera is used to take pictures of the specimen to analyze the bubble situation on the surface of the specimen. When it is necessary to flip the specimen, motor one is turned on to drive the rotating rod to rotate and adjust the orientation of the specimen, so that multiple sides of the specimen can be detected for bubbles, thus facilitating a more comprehensive detection of bubbles in the specimen.

[0009] Optionally, the clamping mechanism includes a fixed base, a fixed plate, and a clamping plate. The fixed base is fixed to the rotating rod, the fixed plate is fixed to the fixed base, and the clamping plate is slidably connected to the fixed base. The clamping plate slides to move closer to or away from the fixed plate, and the fixed base is provided with a driving component for driving the clamping plate to slide.

[0010] By adopting the above technical solution, when clamping the specimen, one end of the specimen is brought close to the fixed plate, and then the driving component is used to drive the clamping plate to slide toward the fixed plate, thereby facilitating the clamping of the specimen; the clamping mechanism has a simple structure and is easy to operate.

[0011] Optionally, the drive assembly includes a second motor and a first lead screw. The first lead screw is rotatably connected to the fixed base, passes through the clamping plate and is threadedly connected to the clamping plate, the second motor is fixed to the fixed base, and the output shaft of the second motor is fixedly connected to the first lead screw.

[0012] By adopting the above technical solution, when the drive clamp slides, the second motor is turned on, which drives the first lead screw to rotate, thereby driving the clamp to slide. The first lead screw in the first drive assembly has a certain limiting function, which can limit the clamp to a certain position to a certain extent.

[0013] Optionally, a fixed frame is fixedly connected to the base, a slider is slidably connected to the fixed frame in the vertical direction, the rotating rod is rotatably connected to the slider, and a second driving component for driving the slider to slide is provided on the fixed frame.

[0014] By adopting the above technical solution, the height of the fixing seat can be adjusted, which makes it easier to flip specimens of different sizes.

[0015] Optionally, the second drive assembly includes a third motor and a second lead screw. The second lead screw is rotatably connected to the fixed frame, passes through the slider and is threadedly connected to the slider, the third motor is fixed to the fixed frame, and the output shaft of the third motor is fixedly connected to the second lead screw.

[0016] By adopting the above technical solution, when adjusting the height of the fixed seat, the motor three is turned on, which drives the lead screw two to rotate, thereby driving the slider to slide. The slider slides and drives the rotating rod to move, thereby driving the fixed seat to move. The lead screw two in the drive assembly two has a certain limiting function, which can position the slider at a certain position to a certain extent.

[0017] Optionally, the pole includes a sleeve and an extension rod. The sleeve is fixed to the base, and the extension rod is slidably connected to the sleeve in a vertical direction. The sleeve is provided with a positioning element for positioning the extension rod. The industrial camera is fixed to the upper end of the extension rod.

[0018] By adopting the above technical solution, the height of the industrial camera can be adjusted to make clear images of specimens of different sizes.

[0019] Optionally, the extension rod is slidably inserted into the upper end of the sleeve, and the positioning element includes a limiting screw, which is threaded through the sleeve and abuts against the outer wall of the extension rod.

[0020] By adopting the above technical solution, when positioning the extension rod, simply rotate the limiting screw to make the limiting screw press against the extension rod.

[0021] Optionally, a light is provided at the upper end of the pole.

[0022] By adopting the above technical solution, the device can be used at night.

[0023] In summary, this application includes the following beneficial technical effects:

[0024] 1. This application uses a clamping mechanism to fix the specimen, and then uses an industrial camera to take pictures of the specimen and analyze the bubble situation on the surface of the specimen; when it is necessary to flip the specimen, the motor is turned on to drive the rotating rod to rotate and adjust the orientation of the specimen, so that multiple sides of the specimen can be detected for bubbles, thereby facilitating a more comprehensive detection of bubbles in the specimen.

[0025] 2. This application achieves automated imaging of the specimen surface by adjusting the position of the specimen through drive component one, drive component two, and motor one, thereby improving detection efficiency. Attached Figure Description

[0026] Figure 1 This is a schematic diagram of the overall structure of a concrete surface bubble detection device disclosed in this application;

[0027] Figure 2 yes Figure 1 A partial schematic diagram of the mechanism.

[0028] Explanation of reference numerals in the attached figures:

[0029] 1. Base; 2. Upright pole; 3. Industrial camera; 4. Workbench; 5. Sleeve; 6. Extension rod; 7. Limit screw; 8. Fixing frame; 9. Slider; 10. Motor 3; 11. Lead screw 2; 12. Rotating rod; 13. Motor 1; 14. Fixing seat; 15. Fixing plate; 16. Clamping plate; 17. Moving block; 18. Through slot; 19. Motor 2; 20. Lead screw 1; 21. Specimen; 22. Lighting lamp. Detailed Implementation

[0030] The following is in conjunction with the appendix Figure 1-2 This application will be described in further detail.

[0031] This application discloses a device for detecting air bubbles on the surface of concrete.

[0032] Reference Figure 1 and Figure 2 A concrete surface bubble detection device includes a base 1, a pole 2 and an industrial camera 3, with a workbench 4 fixedly connected to the upper surface of the base 1.

[0033] The pole 2 is set vertically, and the industrial camera 3 is fixed on the upper end of the pole 2, with the camera of the industrial camera 3 facing the worktable 4;

[0034] When in use, the specimen 21 can be placed on the workbench 4, and then the industrial camera 3 can be used to take pictures of the specimen 21 to analyze the bubble situation on the surface of the specimen 21.

[0035] To facilitate the adjustment of the height of the industrial camera 3 for cleaning and photographing specimens 21 of different sizes, the support pole 2 is telescopic. The support pole 2 includes a sleeve 5 and an extension rod 6. The sleeve 5 is vertically arranged, and its lower end is fixedly connected to the base 1. The upper end of the extension rod 6 is n-shaped. One end of the extension rod 6 is slidably inserted into the upper end of the sleeve 5, and the other end of the extension rod 6 is fixedly connected to the industrial camera 3. The sleeve 5 is provided with a positioning component for positioning the extension rod 6.

[0036] The positioning component includes a limiting screw 7, which is threaded through the sleeve 5 and abuts against the outer wall of the extension rod 6.

[0037] In another embodiment, the positioning element can also be a pin, in which the pin is horizontally inserted into the sleeve 5 and through holes are made on the extension rod 6 for the pin to pass through. Multiple through holes are evenly arranged along the length of the extension rod 6, so that the positioning of the extension rod 6 can be achieved by the pin passing through the through holes at different positions.

[0038] In this embodiment, in order to photograph different sides of the specimen 21, a vertically arranged fixing frame 8 is fixedly connected to the upper surface of the base 1, and a slider 9 is slidably connected to the fixing frame 8 along the vertical direction. The fixing frame 8 is provided with a second driving component for driving the slider 9 to slide.

[0039] Drive assembly 2 includes motor 3 10 and lead screw 2 11. Lead screw 2 11 is rotatably connected to the fixed frame 8. Lead screw 2 11 passes through slider 9 and is threadedly connected to slider 9. Motor 3 10 is fixed to the fixed frame 8. The output shaft of motor 3 10 is fixedly connected to lead screw 2 11.

[0040] In another embodiment, the second drive component can also be a cylinder.

[0041] In this embodiment, a rotating rod 12 is rotatably connected to the slider 9. The axis of rotation of the rotating rod 12 is horizontal. A motor 13 is fixedly connected to the slider 9. One end of the rotating rod 12 is fixedly connected to the output shaft of the motor 13. The other end of the rotating rod 12 is equipped with a clamping mechanism for clamping the specimen 21.

[0042] The clamping mechanism includes a fixed base 14, a fixed plate 15, and a clamping plate 16. The fixed base 14 is fixed on the rotating rod 12, the fixed plate 15 is fixed on the fixed base 14, and a movable block 17 is integrally formed on the clamping plate 16. The fixed base 14 has a through groove 18 for the movable block 17 to slide. The movable block 17 passes through the through groove 18 and can slide vertically in the through groove 18. The clamping plate 16 slides to approach or move away from the fixed plate 15. The fixed base 14 is provided with a drive assembly for driving the clamping plate 16 to slide.

[0043] The drive assembly includes a second motor 19 and a first lead screw 20. The first lead screw 20 is rotatably connected to the fixed base 14. The first lead screw 20 passes through the moving block 17 and is threadedly connected to the moving block 17. The second motor 19 is fixed to the fixed base 14, and the output shaft of the second motor 19 is fixedly connected to the first lead screw 20.

[0044] In another embodiment, the drive component can also be a cylinder.

[0045] In this embodiment, in order to facilitate the use of the device at night, a lighting lamp 22 is fixedly connected to the upper end of the extension rod 6. The lighting lamp 22 is circular and is sleeved on the outside of the industrial camera 3.

[0046] In this embodiment, in order to facilitate rapid detection of air bubbles on the surface of the test specimen 21, the concrete surface air bubble detection device also includes an image processing system. The industrial camera 3 uploads the captured photos to the image processing system, and the image processing system analyzes the photos to determine the air bubble situation on the surface of the test specimen 21. The image processing system is a conventional technology and will not be described in detail in this application.

[0047] The implementation principle of the concrete surface bubble detection device disclosed in this application is as follows: Before use, adjust the position of the clamping mechanism so that the fixing plate 15 abuts against the worktable 4 and the upper surface of the fixing plate 15 is flush with the upper surface of the worktable 4. During use, place the specimen 21 on the worktable 4 so that one end of the specimen 21 is located on the fixing plate 15. Then, use the first drive assembly to drive the clamping plate 16 to slide and clamp the specimen 21. Then, use the second drive assembly to adjust the height of the specimen 21. Then, use the industrial camera 3 to take pictures of the surface of the specimen 21. When it is necessary to flip the specimen 21, the first motor 13 drives the rotating rod 12 to rotate, thereby driving the specimen 21 to rotate. After adjusting the specimen 21 to a suitable position, use the industrial camera 3 to take pictures of the surface of the specimen 21.

[0048] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A concrete surface bubble detection device, comprising a base (1), a pole (2), and an industrial camera (3), wherein the pole (2) is fixed on the base (1), the industrial camera (3) is mounted on the upper end of the pole (2), and the industrial camera (3) is located above the base (1), characterized in that: A rotating rod (12) is rotatably connected to the base (1). The rotation axis of the rotating rod (12) is set in the horizontal direction. A clamping mechanism for clamping the specimen (21) is installed at one end of the rotating rod (12). A motor (13) for driving the rotating rod (12) to rotate is provided on the base (1).

2. The concrete surface bubble detection device according to claim 1, characterized in that: The clamping mechanism includes a fixed base (14), a fixed plate (15), and a clamping plate (16). The fixed base (14) is fixed on the rotating rod (12), the fixed plate (15) is fixed on the fixed base (14), and the clamping plate (16) is slidably connected to the fixed base (14). The clamping plate (16) slides to approach or move away from the fixed plate (15). The fixed base (14) is provided with a driving component for driving the clamping plate (16) to slide.

3. The concrete surface bubble detection device according to claim 2, characterized in that: The drive assembly includes a second motor (19) and a lead screw (20). The lead screw (20) is rotatably connected to the fixed base (14). The lead screw (20) passes through the clamping plate (16) and is threadedly connected to the clamping plate (16). The second motor (19) is fixed to the fixed base (14). The output shaft of the second motor (19) is fixedly connected to the lead screw (20).

4. The concrete surface bubble detection device according to claim 1, characterized in that: A fixed frame (8) is fixedly connected to the base (1), and a slider (9) is slidably connected to the fixed frame (8) in the vertical direction. The rotating rod (12) is rotatably connected to the slider (9), and a driving component 2 for driving the slider (9) to slide is provided on the fixed frame (8).

5. The concrete surface bubble detection device according to claim 4, characterized in that: The second drive assembly includes a third motor (10) and a second lead screw (11). The second lead screw (11) is rotatably connected to the fixed frame (8). The second lead screw (11) passes through the slider (9) and is threadedly connected to the slider (9). The third motor (10) is fixed to the fixed frame (8). The output shaft of the third motor (10) is fixedly connected to the second lead screw (11).

6. The concrete surface bubble detection device according to claim 1, characterized in that: The pole (2) includes a sleeve (5) and an extension rod (6). The sleeve (5) is fixed on the base (1). The extension rod (6) is slidably connected to the sleeve (5) in the vertical direction. The sleeve (5) is provided with a positioning element for positioning the extension rod (6). The industrial camera (3) is fixed to the upper end of the extension rod (6).

7. A concrete surface bubble detection device according to claim 6, characterized in that: The extension rod (6) is slidably inserted into the upper end of the sleeve (5), and the positioning element includes a limiting screw (7), which is threaded through the sleeve (5) and abuts against the outer wall of the extension rod (6).

8. A concrete surface bubble detection device according to claim 1, characterized in that: The upper end of the pole (2) is equipped with a lighting lamp (22).

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