Radiographic inspection device for welding seam of pipe fitting

Abstract

The utility model relates to the technical field of pipe fitting welding seam nondestructive testing, in particular to a pipe fitting welding seam radiographic testing device which comprises a main body, and the top of the main body is fixedly connected with a turnover assembly and an adjusting auxiliary assembly; according to the utility model, the transmission mechanism composed of the rotating wheel, the belt and the transmission wheel is driven to rotate by using the driving of the overturning motor, and then the pipe fitting body abutted by the first abutting disc is driven to rotate, so that the pipe fitting body can be overturned, the purpose of comprehensive detection is realized, the detection range is guaranteed, and the detection efficiency is improved. The extension length of the second abutting disc can be controlled through telescoping of the telescopic rod, when pipe fitting bodies with different lengths are detected, the distance between the first abutting disc and the second abutting disc can be controlled through telescoping of the telescopic rod, then abutting detection can be conducted on the pipe fitting bodies with different specifications, the detection efficiency is improved, and meanwhile the detection accuracy is improved. And the adaptability of the detection equipment to pipe fitting bodies with different lengths is also improved.

Description

Technical Field

[0001] This utility model relates to the field of non-destructive testing technology for pipe fitting welds, specifically a radiographic testing device for pipe fitting welds. Background Technology

[0002] Pipe fittings are open at both ends and have a hollow, concentric cross-section. They are usually circular, but non-circular shaped pipes are also available. Common types include cast iron pipes, steel pipes, non-ferrous metal pipes, non-metallic pipes, and plastic pipes. They can be used for pipelines, thermal equipment, machinery industry, oil and geological drilling, containers, chemical industry, and special applications. When pipe fittings are connected by welding, they are classified into butt welds, fillet welds, plug welds, and electric riveting welds, depending on the shape of the weld metal and the relative positions of the weldments.

[0003] After welding, the weld seams of pipe fittings need to be radiographically inspected using an inspection device before use to ensure weld quality and guarantee strength.

[0004] Currently, when radiographic inspection devices inspect pipe welds, they typically inspect each one individually, requiring the pipes to be moved around to ensure the inspection range is covered. This results in low inspection efficiency, frequent pipe movement, and a large workload. Therefore, a radiographic inspection device for pipe welds is needed to improve upon these issues. Utility Model Content

[0005] To address the problems mentioned above, current X-ray inspection devices for pipe welds typically require individual inspections, necessitating the movement of pipes to ensure the inspection range is covered. This results in low inspection efficiency, frequent pipe movement, and a large workload. The purpose of this invention is to provide a X-ray inspection device for pipe welds.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A radiographic inspection device for pipe welds includes a main body, on the top of which a flipping assembly and an adjusting auxiliary rotation assembly are fixedly connected.

[0008] The main body includes a support frame, and a horizontal plate is fixedly connected inside the support frame. The top of the horizontal plate is equipped with the head of the X-ray flaw detector.

[0009] The flipping assembly includes a support plate, a flipping motor is mounted on the top of the support plate, a rotating wheel is fixedly connected to the output end of the flipping motor, a belt is provided on the side of the rotating wheel, a transmission wheel is provided inside the belt, a first rotating rod is fixedly connected inside the transmission wheel, and a first abutment plate is fixedly connected to the side of the first rotating rod.

[0010] The adjustment auxiliary rotation assembly includes a second bearing seat, a second rotating rod is disposed inside the second bearing seat, a telescopic rod is installed on the side of the second rotating rod, and a second abutment is fixedly connected to the output end of the telescopic rod.

[0011] As a preferred embodiment of this utility model, a protective box is fixedly connected to the top of the support frame, and the rotating wheel, belt and transmission wheel are arranged inside the protective box, with the first rotating rod penetrating through the protective box.

[0012] As a preferred embodiment of this utility model, a first bearing seat is fixedly connected to the top of the support frame, the first rotating rod extends into the interior of the first bearing seat, and a tubular body is provided between the first abutment plate and the second abutment plate.

[0013] As a preferred embodiment of this utility model, the top of the support frame is fixedly connected to a first mounting plate and a second mounting plate, the inside of the first mounting plate is fixedly connected to a receiving hole plate, and the second rotating rod extends into the inside of the receiving hole plate.

[0014] As a preferred embodiment of this utility model, a support rod is fixedly connected inside the support frame, a control box is fixedly connected to the top of the support rod, a display screen is fixedly connected to the side of the control box, and physical buttons are provided on the side of the control box.

[0015] As a preferred embodiment of this utility model, the side of the support frame is fixedly connected with an operation button, and two operation buttons are provided.

[0016] As a preferred embodiment of this utility model, the internal structure of the support frame is fixedly connected with a reinforcing plate, and four reinforcing plates are provided.

[0017] As a preferred embodiment of this utility model, the bottom of the support frame is fixedly connected to a base plate, and the base plate is provided with four plates.

[0018] Compared with the prior art, the beneficial effects of this utility model are:

[0019] 1. In this utility model, the drive of the flipping motor drives the transmission mechanism composed of rotating wheel, belt and transmission wheel to rotate, thereby driving the pipe body pressed against by the first abutment plate to rotate, so as to flip the pipe body and achieve the purpose of comprehensive inspection, so as to ensure the inspection range. The transmission mechanism composed of rotating wheel, belt and transmission wheel has the advantages of safety, simplicity and low cost.

[0020] 2. In this utility model, the extension length of the second abutment can be controlled by the extension and retraction of the telescopic rod. When inspecting pipe bodies of different lengths, the distance between the first abutment and the second abutment can be controlled by the extension and retraction of the telescopic rod, thereby enabling abutment inspection of pipe bodies of different specifications. This increases inspection efficiency and improves the adaptability of the inspection equipment to pipe bodies of different lengths. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the flipping component structure of this utility model;

[0023] Figure 3 This is a schematic diagram of the adjustment auxiliary rotation component of this utility model;

[0024] Figure 4 This is a schematic diagram of the support component structure of this utility model.

[0025] In the diagram: 1. Main body; 101. Support frame; 102. Reinforcing plate; 103. Base plate; 104. First mounting plate; 105. Second mounting plate; 106. Horizontal plate; 107. X-ray flaw detector head; 108. Operation button; 109. Control box; 110. Display screen; 111. Support rod; 112. Physical buttons; 2. Tilting assembly; 201. Support plate; 202. Tilting motor; 203. Rotating wheel; 204. Belt; 205. Transmission wheel; 206. First rotating rod; 207. First bearing seat; 208. First abutment plate; 209. Protective box; 3. Adjustment auxiliary rotation assembly; 301. Second bearing seat; 302. Second rotating rod; 303. Receiving hole plate; 304. Telescopic rod; 305. Second abutment plate; 306. Pipe body. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0027] Example: Please refer to Figures 1-4 The illustrated pipe fitting weld radiographic inspection device includes a main body 1, with a flipping assembly 2 and an adjustment auxiliary rotation assembly 3 fixedly connected to the top of the main body 1;

[0028] In this embodiment, reference is made to Figure 1 , Figure 2 and Figure 3 As shown, the main body 1 includes a support frame 101, with a horizontal plate 106 fixedly connected inside the support frame 101. A radiographic inspection machine head 107 is mounted on the top of the horizontal plate 106. The tilting assembly 2 includes a support plate 201, with a tilting motor 202 mounted on the top of the support plate 201. A rotating wheel 203 is fixedly connected to the output end of the tilting motor 202. A belt 204 is provided on the side of the rotating wheel 203, and a transmission wheel 205 is provided inside the belt 204. A first rotating rod 206 is fixedly connected inside the transmission wheel 205, and a first abutment plate 208 is fixedly connected to the side of the first rotating rod 206. The adjusting auxiliary rotating assembly 3 includes a second bearing seat 301. The second bearing housing 301 is equipped with a second rotating rod 302. A telescopic rod 304 is installed on the side of the second rotating rod 302. The output end of the telescopic rod 304 is fixedly connected to a second abutment plate 305. The rotation mechanism composed of rotating wheel 203, belt 204 and transmission wheel 205 is driven by the flipping motor 202 to rotate, thereby driving the pipe body 306 pressed against by the first abutment plate 208 to rotate. This allows the pipe body 306 to be flipped, achieving the purpose of comprehensive inspection and ensuring the inspection range. The transmission mechanism composed of rotating wheel 203, belt 204 and transmission wheel 205 has the advantages of safety, simplicity and low cost.

[0029] The top of the support frame 101 is fixedly connected to a protective box 209. A rotating wheel 203, a belt 204, and a transmission wheel 205 are disposed inside the protective box 209. A first rotating rod 206 passes through the protective box 209. A first bearing seat 207 is fixedly connected to the top of the support frame 101. The first rotating rod 206 extends into the interior of the first bearing seat 207. A tubular body 306 is disposed between the first abutment plate 208 and the second abutment plate 305. A first mounting plate 104 and a second mounting plate 105 are fixedly connected to the top of the support frame 101. A receiving hole plate 303 is fixedly connected inside the mounting plate 104. The second rotating rod 302 extends into the receiving hole plate 303. The extension length of the second abutment plate 305 can be controlled by the extension and retraction of the telescopic rod 304. When inspecting pipe fittings 306 of different lengths, the distance between the first abutment plate 208 and the second abutment plate 305 can be controlled by the extension and retraction of the telescopic rod 304. This allows for abutment inspection of pipe fittings 306 of different specifications, increasing inspection efficiency and improving the adaptability of the inspection equipment to pipe fittings 306 of different lengths.

[0030] In this embodiment, reference is made to Figure 1 and Figure 4As shown, a support rod 111 is fixedly connected inside the support frame 101. A control box 109 is fixedly connected to the top of the support rod 111. A display screen 110 is fixedly connected to the side of the control box 109. Physical buttons 112 are provided on the side of the control box 109. Two operation buttons 108 are fixedly connected to the side of the support frame 101. Four reinforcing plates 102 are fixedly connected inside the support frame 101. Four base plates 103 are fixedly connected to the bottom of the support frame 101. The reinforcing plates 102 can increase the overall stability of the testing equipment support frame 101.

[0031] In this solution, a radiographic inspection device for pipe welds is used to clamp the pipe body 306 located between the first abutment plate 208 and the second abutment plate 305 by extending and retracting the telescopic rod 304. Then, the drive of the flipping motor 202 drives the transmission mechanism composed of the rotating wheel 203, the belt 204 and the transmission wheel 205 to rotate, so that the transmission wheel 205 drives the first abutment plate 208 to rotate. At the same time, the second rotating rod 302 moves in the second bearing seat 301, thereby automatically flipping the pipe body 306 between the first abutment plate 208 and the second abutment plate 305, so as to achieve the purpose of comprehensive inspection of the pipe body 306 by the radiographic inspection machine head 107 at the top of the horizontal plate 106.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A radiographic inspection device for pipe welds, comprising a main body (1), characterized in that: The top of the main body (1) is fixedly connected to a flipping component (2) and an adjustment auxiliary rotation component (3); The main body (1) includes a support frame (101), and a horizontal plate (106) is fixedly connected inside the support frame (101). A radiographic flaw detector head (107) is installed on the top of the horizontal plate (106). The flipping assembly (2) includes a support plate (201), a flipping motor (202) is installed on the top of the support plate (201), a rotating wheel (203) is fixedly connected to the output end of the flipping motor (202), a belt (204) is provided on the side of the rotating wheel (203), a transmission wheel (205) is provided inside the belt (204), a first rotating rod (206) is fixedly connected inside the transmission wheel (205), and a first abutment plate (208) is fixedly connected to the side of the first rotating rod (206). The adjustment auxiliary rotation assembly (3) includes a second bearing seat (301), a second rotating rod (302) is provided inside the second bearing seat (301), a telescopic rod (304) is installed on the side of the second rotating rod (302), and a second abutment (305) is fixedly connected to the output end of the telescopic rod (304).

2. The radiographic inspection device for pipe welds according to claim 1, characterized in that: The top of the support frame (101) is fixedly connected to a protective box (209). The rotating wheel (203), belt (204) and transmission wheel (205) are arranged inside the protective box (209). The first rotating rod (206) passes through the protective box (209).

3. The radiographic inspection device for pipe welds according to claim 1, characterized in that: The top of the support frame (101) is fixedly connected to a first bearing seat (207), the first rotating rod (206) extends into the interior of the first bearing seat (207), and a tube body (306) is provided between the first abutment plate (208) and the second abutment plate (305).

4. The radiographic inspection device for pipe welds according to claim 1, characterized in that: The top of the support frame (101) is fixedly connected to a first mounting plate (104) and a second mounting plate (105). The first mounting plate (104) is fixedly connected to a receiving hole plate (303), and the second rotating rod (302) extends into the receiving hole plate (303).

5. The radiographic inspection device for pipe fitting welds according to claim 1, characterized in that: The support frame (101) is fixedly connected to a support rod (111), and a control box (109) is fixedly connected to the top of the support rod (111). A display screen (110) is fixedly connected to the side of the control box (109), and physical buttons (112) are provided on the side of the control box (109).

6. The radiographic inspection device for pipe welds according to claim 1, characterized in that: The side of the support frame (101) is fixedly connected with an operation button (108), and there are two operation buttons (108).

7. The radiographic inspection device for pipe welds according to claim 1, characterized in that: The support frame (101) is internally fixedly connected with a reinforcing plate (102), and four reinforcing plates (102) are provided.

8. The radiographic inspection device for pipe fitting welds according to claim 1, characterized in that: The bottom of the support frame (101) is fixedly connected to a base plate (103), and four base plates (103) are provided.

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