Water quality online detection device for barreled water production line

Abstract

The utility model discloses a water quality on-line detection device for a barreled water production line, which belongs to the field of water quality on-line detection devices and is characterized in that a telescopic end of each hydraulic cylinder is connected with a filling head, a water delivery pipe is mounted on a filling section support and communicated with the filling head through a hose, and the hydraulic cylinders are utilized to drive the filling heads to move. The filling operation of the barreled water at the discharge hole is realized; a first feeding pipe and a second feeding pipe are arranged on the water conveying pipe, the outer end of the first feeding pipe is connected with a first valve, the outer end of the second feeding pipe is connected with a second valve, an online monitoring cup body is installed between the first valve and the second valve, and online water quality detection operation is achieved through the online monitoring cup body. The online detection mechanism can monitor water quality in real time, and delay and waste of traditional detection are avoided; by monitoring the cup body, the water quality can reach the standard, whether follow-up treatment is carried out or not is decided in time, and the product quality safety is guaranteed; the valve is manually operated to control water flow, and detection steps are simplified.

Description

Technical Field

[0001] This utility model relates to the field of online water quality testing devices, and in particular to an online water quality testing device for bottled water production lines. Background Technology

[0002] A bottled water production line is an automated system used for producing, filling, and capping bottled drinking water. This line typically includes a water treatment system, filling machines, capping machines, conveyor belts, and packaging equipment. The water treatment system processes raw water through steps such as filtration, reverse osmosis, and ultraviolet disinfection to produce water that meets drinking water standards.

[0003] An online water quality monitoring device is a device that monitors water quality parameters in real time. It can continuously or periodically detect various physical, chemical, and biological indicators in water. These indicators may include pH value, turbidity, residual chlorine, conductivity, total organic carbon (TOC), and total bacterial count. The online monitoring device is usually connected to a control system. When the detected water quality parameters exceed preset safety ranges, the system will automatically issue an alarm and may trigger adjustments or shutdowns to the production line to ensure the quality of the final product.

[0004] In practical applications, using online water quality testing devices at the filling head of bottled water production lines for sampling has several drawbacks. First, the sampling point is fixed at the filling head, which may not comprehensively represent the water quality across the entire production line, as water quality can vary at different locations. Second, environmental factors during the filling process, such as airborne pollutants, can interfere with sampling, affecting the accuracy of the test results. Furthermore, the sampling and testing process takes time, potentially reducing production efficiency as production cannot continue until test results are available. Finally, if the water quality is found to be substandard, the already bottled water may need to be reprocessed or discarded, resulting in resource waste and economic losses. Utility Model Content

[0005] The main objective of this invention is to provide an online water quality testing device for bottled water production lines, which can effectively solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0007] An online water quality testing device for a bottled water production line includes a conveying section support, an inlet, a conveying device, an outlet, and an angle adjustment device. The inlet and the conveying device are installed on the conveying section support, and the other end of the conveying device is provided with an outlet. The outlet is installed on the conveying section support through the angle adjustment device to adjust and level the bottled water at the outlet.

[0008] The other end of the conveying section support is provided with a filling section support. The inner top of the filling section support is equipped with an installation bracket. Two hydraulic cylinders are installed on the installation bracket. The telescopic end of each hydraulic cylinder is connected to a filling head. A water supply pipe is installed on the filling section support. The water supply pipe and the filling head are connected by a hose. The hydraulic cylinder drives the filling head to move, thereby realizing the filling operation of bottled water at the outlet.

[0009] The water supply pipe is equipped with a first feed pipe and a second feed pipe. The outer end of the first feed pipe is connected to a first valve, and the outer end of the second feed pipe is connected to a second valve. An online monitoring cup is installed between the first valve and the second valve, and the online water quality detection operation is realized through the online monitoring cup.

[0010] As a preferred embodiment of this utility model, the water supply pipe is fixed to the filling section support by clamps, bolts and nuts, the water supply pipe is connected to two hoses by threaded joints, the hoses are connected to the filling head by threaded joints, and the hoses are telescopic pipes.

[0011] As a preferred embodiment of this utility model, the first feed pipe, the second feed pipe and the water supply pipe are connected by threaded joints, the first feed pipe is connected to the first valve by a threaded joint, and the second feed pipe is connected to the second valve by a threaded joint.

[0012] As a preferred embodiment of this utility model, both ports of the first valve and the second valve are threaded ports, a sealing ring is provided at the connection between the first valve and the first feed pipe, and a sealing ring is provided at the connection between the second valve and the second feed pipe;

[0013] As a preferred embodiment of this utility model, the first valve and the second valve are equipped with manual valves, which control the flow of water into the online monitoring cup.

[0014] As a preferred embodiment of this utility model, the upper end of the online monitoring cup is provided with a cup lid, the cup lid is provided with a detection end, the cup lid and the online monitoring cup are connected by threads, and the cup lid is fixed on the filling section support by an L-shaped bracket, bolts and nuts.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] Online testing agencies possess the capability to monitor water quality in real time during the production process, significantly mitigating the production delays and resource waste that can result from traditional offline testing. By monitoring the testing end of the online monitoring cup, various water quality indicators can be monitored in real time, ensuring that the water quality consistently meets predetermined standards. Based on the online testing results, it can be promptly determined whether the water quality meets the standards, thereby deciding whether to proceed with subsequent treatment steps to ensure the quality and safety of the final product.

[0017] By manually operating the first and second valves, the flow of water into the online monitoring cup can be easily controlled, greatly reducing the tedious steps of manual inspection. Both the first and second valves have threaded inlets with sealing rings at the connections, ensuring a tight fit and effectively preventing leakage. The cup lid is secured to the filling section support using an L-shaped bracket, bolts, and nuts, guaranteeing the stability and reliability of the online monitoring cup and preventing unexpected situations during inspection. This design not only improves inspection efficiency but also ensures smooth operation of the entire production process, providing a strong guarantee for producing high-quality products. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a diagram showing the overall structure of the present invention;

[0020] Figure 3 This is a side view of the overall structure of this utility model;

[0021] Figure 4 The illustration shows the filling section support, water supply pipe, filling head, hose, and online monitoring cup of this utility model.

[0022] Figure 5 This is a schematic diagram of the filling section support, water supply pipe, filling head, hose and online monitoring cup of this utility model.

[0023] In the diagram: 1. Conveying section support; 2. Feed inlet; 3. Conveying device; 4. Discharge outlet; 5. Angle adjustment device; 6. Filling section support; 7. Mounting support; 8. Hydraulic cylinder; 9. Water supply pipe; 10. Filling head; 11. Hose; 12. First feed pipe; 13. First valve; 14. Online monitoring cup; 15. Second valve; 16. Second feed pipe. Detailed Implementation

[0024] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0025] like Figure 1 - Figure 5 As shown, an online water quality testing device for a bottled water production line mainly consists of the following parts: a conveyor section support 1, a feed inlet 2, a conveying device 3, a discharge outlet 4, and an angle adjustment device 5. The feed inlet 2 and the conveying device 3 are mounted on the conveyor section support 1, while the other end of the conveying device 3 has a discharge outlet 4. The discharge outlet 4 is mounted on the conveyor section support 1 via the angle adjustment device 5 to adjust the bottled water at the discharge outlet 4 to a horizontal state.

[0026] At the other end of the conveying section support 1, a filling section support 6 is installed. A mounting bracket 7 is installed on the inner top of the filling section support 6, and two hydraulic cylinders 8 are mounted on the mounting bracket 7. Each hydraulic cylinder 8 has a filling head 10 connected to its telescopic end. In addition, a water supply pipe 9 is installed on the filling section support 6, and the water supply pipe 9 is connected to the filling head 10 via a flexible hose 11. Driven by the hydraulic cylinders 8, the filling head 10 can move, thereby realizing the filling operation of bottled water at the four outlets.

[0027] The water supply pipe 9 is equipped with a first inlet pipe 12 and a second inlet pipe 16. The outer end of the first inlet pipe 12 is connected to a first valve 13, while the outer end of the second inlet pipe 16 is connected to a second valve 15. An online monitoring cup 14 is installed between the first valve 13 and the second valve 15, which enables online monitoring of water quality.

[0028] The water supply pipe 9 is fixed to the filling section support 6 by clamps, bolts, and nuts. The water supply pipe 9 is connected to two hoses 11 by threaded connectors, and the hoses 11 are connected to the filling head 10 by threaded connectors. To accommodate different length requirements, the hoses 11 are designed as telescopic pipes.

[0029] Both the first feed pipe 12 and the second feed pipe 16 are connected to the water supply pipe 9 via threaded connectors. The first feed pipe 12 is connected to the first valve 13 via a threaded connector, while the second feed pipe 16 is connected to the second valve 15 via a threaded connector. Both ends of the first valve 13 and the second valve 15 are threaded to ensure a tight connection. To prevent leakage, a sealing ring is provided at the connection between the first valve 13 and the first feed pipe 12, and a sealing ring is also provided at the connection between the second valve 15 and the second feed pipe 16.

[0030] Both the first valve 13 and the second valve 15 are equipped with manual valves, which allow for manual operation of the flow of water into the online monitoring cup 14. The online monitoring cup 14 has a lid at its upper end, with a detection end on the lid. The lid is threaded to the online monitoring cup 14 to ensure a tight connection. The lid is secured to the filling section support 6 using an L-shaped bracket, bolts, and nuts to ensure its stability and reliability.

[0031] During equipment use, the conveyor 3 must first be started, and the empty water bottle placed at the inlet 2. Then, the empty bottle will be slowly moved to the outlet 4 by the conveyor 3. Upon reaching the outlet 4, the angle adjustment device 5 will automatically activate, adjusting the water bottle at the outlet 4 to a horizontal position to ensure a smooth filling process.

[0032] Next, the hydraulic cylinder 8 located on the filling section support 6 starts to drive the filling head 10 to move. The filling head 10 is precisely aligned with the bottled water at the discharge port 4 and begins the filling operation. After the filling process is completed, the bottled water is smoothly moved out of the production line again by the conveying device 3, completing the entire filling process.

[0033] The online water quality monitoring process is as follows: The water supply pipe 9 is connected to a first inlet pipe 12 and a second inlet pipe 16, which are respectively connected to a first valve 13 and a second valve 15. The first valve 13 and the second valve 15 can be easily opened manually, allowing water to flow into the online monitoring cup 14. As the water flows through the online monitoring cup 14, a series of water quality tests are performed.

[0034] The lid of the online monitoring cup 14 is specially designed with a detection end for real-time monitoring of various water quality indicators. After the test is completed, simply close the first valve 13 and the second valve 15 to stop the water flow. Based on the test results, it can be determined whether the water quality meets the standards, thereby deciding whether to proceed with subsequent treatment steps to ensure product quality and safety.

[0035] This utility model is not limited to the above-described embodiments. For those skilled in the art, various improvements and modifications can be made without departing from the principle of this utility model, and these improvements and modifications are also considered to be within the protection scope of this utility model. Contents not described in detail in this specification are prior art known to those skilled in the art.

Claims

1. An online water quality testing device for a bottled water production line, comprising a conveying section support (1), an inlet (2), a conveying device (3), an outlet (4), and an angle adjustment device (5), wherein the inlet (2) and the conveying device (3) are installed on the conveying section support (1), and the other end of the conveying device (3) is provided with an outlet (4), and the outlet (4) is installed on the conveying section support (1) through the angle adjustment device (5) to adjust and level the bottled water on the outlet (4), characterized in that: The other end of the conveying section support (1) is provided with a filling section support (6). The inner top of the filling section support (6) is equipped with an installation bracket (7). Two hydraulic cylinders (8) are installed on the installation bracket (7). The telescopic end of each hydraulic cylinder (8) is connected to a filling head (10). A water supply pipe (9) is installed on the filling section support (6). The water supply pipe (9) and the filling head (10) are connected by a hose (11). The hydraulic cylinder (8) drives the filling head (10) to move, thereby realizing the filling operation of bottled water at the outlet (4). The water supply pipe (9) is provided with a first feed pipe (12) and a second feed pipe (16). The outer end of the first feed pipe (12) is connected to a first valve (13), and the outer end of the second feed pipe (16) is connected to a second valve (15). An online monitoring cup (14) is installed between the first valve (13) and the second valve (15), and the online water quality monitoring operation is realized through the online monitoring cup (14).

2. The online water quality testing device for a bottled water production line according to claim 1, characterized in that: The water supply pipe (9) is fixed to the filling section support (6) by clamps, bolts and nuts. The water supply pipe (9) is connected to two hoses (11) by threaded joints. The hoses (11) are connected to the filling head (10) by threaded joints. The hoses (11) are telescopic pipes.

3. The online water quality testing device for a bottled water production line according to claim 2, characterized in that: The first feed pipe (12), the second feed pipe (16) and the water supply pipe (9) are connected by threaded joints. The first feed pipe (12) is connected to the first valve (13) by a threaded joint, and the second feed pipe (16) is connected to the second valve (15) by a threaded joint.

4. The online water quality testing device for a bottled water production line according to claim 3, characterized in that: Both ports of the first valve (13) and the second valve (15) are threaded. A sealing ring is provided at the connection between the first valve (13) and the first feed pipe (12), and a sealing ring is provided at the connection between the second valve (15) and the second feed pipe (16).

5. The online water quality testing device for a bottled water production line according to claim 4, characterized in that: The first valve (13) and the second valve (15) are equipped with manual valves, which control the flow of water into the online monitoring cup (14).

6. The online water quality testing device for a bottled water production line according to claim 5, characterized in that: The upper end of the online monitoring cup body (14) is provided with a cup lid, and the cup lid is provided with a detection end. The cup lid is connected to the online monitoring cup body (14) by a thread, and the cup lid is fixed on the filling section bracket (6) by an L-shaped bracket, bolts and nuts.

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