Full-automatic tea rolling, deblocking and re-rolling device

Abstract

The utility model discloses a full-automatic tea leaf rolling, deblocking and re-rolling device, which comprises a deblocking cylinder, a transverse deblocking assembly and a cleaning assembly, the side surface of the deblocking cylinder is fixedly connected with a fixed seat, the transverse deblocking assembly comprises a first driving motor, a first rotating shaft, a first gear, a second gear, a second rotating shaft and a transverse deblocking rod, the left surface of the fixing base is fixedly connected with a first driving motor, the output end of the first driving motor is fixedly connected with a first rotating shaft, the side surface of the first rotating shaft is fixedly connected with a first gear, and the side surface of the first gear is in meshed connection with a second gear. The device can scatter tea block masses from two different directions, so that the tea deblocking effect is more thorough, it is ensured that tea can be effectively separated, meanwhile, the deblocking efficiency can be improved through bidirectional deblocking, residues attached to the deblocking barrel can be cleaned, and the deblocking efficiency is improved. And residues are prevented from influencing the subsequent processing sanitary quality on the inner wall of the deblocking cylinder body.

Description

Technical Field

[0001] This utility model relates to the field of tea processing technology, and in particular to a fully automatic kneading, unclogging and re-kneading device for tea. Background Technology

[0002] Tea refers to the leaves and buds of the tea plant. After processing, it can be brewed and drunk. Regular tea drinking can provide the human body with a variety of nutrients and has many health benefits. The tea making process usually involves the following steps: conveyor, fixation machine, conveyor, cooling and rehumidification machine, conveyor, rolling unit, rolled leaf conveyor, declumping machine, conveyor, dryer, conveyor, cooling and rehumidification machine, conveyor, and dryer. Each step is very important.

[0003] After searching, it was found that the technical solution provided by the utility model application with application number CN202022704920.5 includes: a kneading mechanism installed on the top of the frame; a pre-dissolving mechanism including a barrel, a blower plate disposed inside the barrel, and a blower installed on the outside of the barrel; a dissolving cylinder with its top end connected to the bottom end of the barrel; a dissolving assembly disposed inside the dissolving cylinder; and a driving device installed on the outside of the dissolving cylinder to drive the dissolving assembly to rotate and break up the tea leaves inside the dissolving cylinder. However, when the driving device is activated to drive the first and second dissolving rods to dissolve the kneaded tea leaves, only longitudinal dissolving is performed. The longitudinal dissolving only stirs or breaks up the tea leaves in one direction. For tea leaves that are tightly adhered in the transverse direction, the longitudinal force is difficult to effectively penetrate into the interior of the tea leaves and cannot fully reach all parts of the tea leaves. In addition, there will be a lot of fragments and juice residues during the tea processing. During the dissolving process, these residues are easy to adhere to the inner wall, which will affect the hygienic quality of the subsequent tea processing. Utility Model Content

[0004] The purpose of this utility model is to at least solve one of the technical problems existing in the prior art, and to provide a fully automatic kneading, unclogging and re-kneading device for tea leaves, which can unclog the kneaded tea leaves horizontally and vertically, and can break up the tea leaf clumps from two different directions, so that the tea leaf clumps are more thoroughly unclogging and the tea leaves can be effectively separated. At the same time, the bidirectional unclogging can improve the efficiency of unclogging.

[0005] To achieve the above objectives, this utility model also provides a fully automatic kneading, unblocking, and re-kneading device for tea, comprising: an unblocking cylinder, a transverse unblocking assembly, and a cleaning assembly. A fixed base is fixedly connected to the side surface of the unblocking cylinder. The transverse unblocking assembly includes a first drive motor, a first rotating shaft, a first gear, a second gear, a second rotating shaft, and a transverse unblocking rod. The left surface of the fixed base is fixedly connected to the first drive motor. The output end of the first drive motor is fixedly connected to the first rotating shaft. The side surface of the first rotating shaft is fixedly connected to the first gear. The side surface of the first gear meshes with the second gear. A third rotating shaft is rotatably connected inside the unblocking cylinder. A connecting rod is fixedly connected to the side surface of the third rotating shaft. The cleaning assembly includes a fixed rod, a spring, a damper, a moving block, and a scraper. The left surface of the connecting rod is fixedly connected to the fixed rod. A groove is provided inside the fixed rod. The right inner wall of the groove is fixedly connected to the spring and the right inner wall of the groove is fixedly connected to the damper. The inner surface of the unblocking cylinder is slidably connected to the scraper. The left surface of the moving block is fixedly connected to the scraper.

[0006] According to the fully automatic kneading, unblocking and re-kneading device for tea, the inner surface of the second gear is fixedly connected to the second rotating shaft, and the side surface of the second rotating shaft is fixedly connected to the transverse unblocking rod. By starting the first drive motor, the first rotating shaft and the first gear are driven to rotate. The rotation of the first gear drives the second gear, the second rotating shaft and the transverse unblocking rod to rotate, which can transversely unblock the tea in the unblocking cylinder.

[0007] According to the fully automatic kneading, unblocking and re-kneading device for tea, the side surface of the second rotating shaft is rotatably connected to the unblocking cylinder, the upper surface of the unblocking cylinder is fixedly connected to a top plate, and the upper surface of the top plate is fixedly connected to a feed pipe, through which kneaded tea is added to the unblocking cylinder.

[0008] According to the fully automatic kneading, unclogging, and re-kneading device for tea, the right surface of the moving block is fixedly connected to a spring, and the right surface of the moving block is fixedly connected to a damper.

[0009] According to the fully automatic kneading, unblocking and re-kneading device for tea, the inner surface of the groove is slidably connected to the moving block, and the damper passes through the inside of the spring. Under the action of the spring and the damper, the scraper on one side of the moving block is in close contact with the inner wall of the unblocking cylinder. By starting the second drive motor, the third rotating shaft, the connecting pipe and the scraper are driven to rotate, which can clean the residue adhering to the inner wall.

[0010] According to the fully automatic kneading, unblocking and re-kneading device for tea, a second drive motor is fixedly connected to the lower surface of the unblocking cylinder, and the output end of the second drive motor is fixedly connected to a third rotating shaft.

[0011] According to the fully automatic kneading, unblocking and re-kneading device for tea, the first drive motor and the second drive motor are both electrically connected to an external power source, and a longitudinal unblocking rod is fixedly connected to the side surface of the third rotating shaft. By starting the second drive motor to drive the third rotating shaft and the longitudinal unblocking rod to rotate, the tea in the unblocking cylinder can be longitudinally unblocked.

[0012] According to the fully automatic tea kneading, unblocking and re-kneading device, a discharge pipe is fixedly connected to the lower surface of the unblocking cylinder, and a valve is provided inside the discharge pipe. By opening the valve, the unblocked tea leaves are discharged from the unblocking cylinder through the discharge pipe.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. By setting up a fixed base, a first drive motor, a first rotating shaft, a first gear, a second gear, a second rotating shaft, a transverse de-clumping rod, a second drive motor, a third rotating shaft, and a longitudinal de-clumping rod, the kneaded tea leaves can be de-clumped both transversely and longitudinally. This allows the tea clumps to be broken up from two different directions, making the de-clumping effect more thorough and ensuring that all tea leaves are effectively separated. At the same time, bidirectional de-clumping can improve the efficiency of de-clumping.

[0015] 2. By setting up connecting rods, fixing rods, grooves, springs, dampers, moving blocks and scrapers, the residue adhering to the disintegration cylinder can be cleaned, preventing the residue from adhering to the inner wall of the disintegration cylinder and affecting the hygiene quality of subsequent processing.

[0016] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0018] Figure 1 This is a schematic diagram of the overall structure of a fully automatic kneading, unclogging, and re-kneading device for tea according to this utility model;

[0019] Figure 2 This is a schematic diagram of the internal structure of a fully automatic tea kneading, unclogging, and re-kneading device according to the present invention;

[0020] Figure 3 This is a partial structural schematic diagram of a fully automatic tea kneading, unclogging, and re-kneading device according to the present invention;

[0021] Figure 4 This is a cross-sectional view of the fixing rod of a fully automatic tea kneading, unclogging, and re-kneading device according to this utility model.

[0022] Legend:

[0023] 1. Deblocking cylinder; 2. Fixed base; 3. First drive motor; 4. First rotating shaft; 5. First gear; 6. Second gear; 7. Second rotating shaft; 8. Transverse deblocking rod; 9. Second drive motor; 10. Third rotating shaft; 11. Connecting rod; 12. Fixed rod; 13. Groove; 14. Spring; 15. Damper; 16. Moving block; 17. Scraper; 18. Longitudinal deblocking rod; 19. Top plate; 20. Feed pipe; 21. Discharge pipe; 22. Valve; 23. Transverse deblocking assembly; 24. Cleaning assembly. Detailed Implementation

[0024] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0025] Reference Figure 1-4 This utility model discloses a fully automatic tea kneading, de-clumping, and re-kneading device, comprising: a de-clumping cylinder 1, a transverse de-clumping assembly 23, and a cleaning assembly 24. A top plate 19 is fixedly connected to the upper surface of the de-clumping cylinder 1, and a feed pipe 20 is fixedly connected to the upper surface of the top plate 19. Kneaded tea leaves are added to the de-clumping cylinder 1 through the feed pipe 20. A fixing seat 2 is fixedly connected to the side surface of the de-clumping cylinder 1. The transverse de-clumping assembly 23 includes a first drive motor 3, a first rotating shaft 4, a first gear 5, a second gear 6, a second rotating shaft 7, and a transverse de-clumping rod 8. The left surface of the fixing seat 2 is fixedly connected to the first drive motor 3. The output end of the first drive motor 3 is fixedly connected to the first rotating shaft 4. The side surface of the first rotating shaft 4 is fixedly connected to the first gear 5. The side surface of the first gear 5 is meshed with the second gear 6. The inner surface of the second gear 6 is fixedly connected to the second rotating shaft 7. The side surface of the second rotating shaft 7 is rotatably connected to the deblocking cylinder 1. The side surface of the second rotating shaft 7 is fixedly connected to the transverse deblocking rod 8. By starting the first drive motor 3, the first rotating shaft 4 and the first gear 5 are driven to rotate. The rotation of the first gear 5 drives the second gear 6, the second rotating shaft 7 and the transverse deblocking rod 8 to rotate, which can transversely deblock the tea leaves in the deblocking cylinder 1.

[0026] A third rotating shaft 10 is rotatably connected inside the deblocking cylinder 1. A second drive motor 9 is fixedly connected to the lower surface of the deblocking cylinder 1. Both the first drive motor 3 and the second drive motor 9 are electrically connected to an external power source. The output end of the second drive motor 9 is fixedly connected to the third rotating shaft 10. A longitudinal deblocking rod 18 is fixedly connected to the side surface of the third rotating shaft 10. By starting the second drive motor 9, the third rotating shaft 10 and the longitudinal deblocking rod 18 can be rotated, thus longitudinally deblocking the tea leaves inside the deblocking cylinder 1. A connecting rod 11 is fixedly connected to the side surface of the third rotating shaft 10. The cleaning assembly 24 includes a fixed rod 12, a spring 14, a damper 15, a moving block 16, and a scraper 17. The left surface of the connecting rod 11 is fixedly connected to the fixed rod 12. A groove 13 is provided inside the fixed rod 12. The right inner wall of the groove 13 is fixedly connected to the spring 14. The right inner wall is fixedly connected to the damper 15, which passes through the inside of the spring 14. The right surface of the moving block 16 is fixedly connected to the spring 14. Under the action of the spring 14 and the damper 15, the scraper 17 on one side of the moving block 16 is in close contact with the inner wall of the disintegrating cylinder 1. The right surface of the moving block 16 is fixedly connected to the damper 15. The inner surface of the groove 13 is slidably connected to the moving block 16. The inner surface of the disintegrating cylinder 1 is slidably connected to the scraper 17. The left surface 16 of the moving block is fixedly connected to the scraper 17. When the third rotating shaft 10 rotates, it drives the connecting rod 11 and the scraper 17 to rotate, which can clean the residue adhering to the inner wall of the disintegrating cylinder 1. The lower surface of the disintegrating cylinder 1 is fixedly connected to the discharge pipe 21. The discharge pipe 21 is equipped with a valve 22. After disintegration, the tea leaves are discharged through the discharge pipe 21 by opening the valve 22.

[0027] Working principle: During use, the first drive motor 3 and the second drive motor 9 are started. The kneaded tea leaves are put into the de-clumping cylinder 1 through the feed pipe 20. The second drive motor 9 rotates, driving the third rotating shaft 10 and the longitudinal de-clumping rod 18 to rotate, thus longitudinally de-clumping the kneaded tea leaves. The first drive motor 3 starts, driving the first rotating shaft 4 and the first gear 5 to rotate. The first gear 5 meshes with the second gear 6. While the first gear 5 rotates, it drives the second gear 6, the second rotating shaft 7, and the transverse de-clumping rod 8 to rotate, thus transversely de-clumping the kneaded tea leaves. The longitudinal and transverse de-clumping can break up the tea clumps from two different directions. The longitudinal de-clumping rod 18 rotates simultaneously with the third rotating shaft 10 and the transverse de-clumping rod 18 to rotate, thus longitudinally de-clumping the tea leaves. The moving connecting rod 11, the fixed rod 12, and the scraper 17 on the fixed rod 12 rotate. Under the action of the spring 14, the damper 15, and the moving block 16, one end of the scraper 17 is tightly attached to the inner wall of the de-clumping cylinder 1. The rotation of the scraper 17 can clean the tea residue adhering to the inner wall of the de-clumping cylinder 1. This device can de-clump the kneaded tea in both the transverse and longitudinal directions, breaking up the tea clumps from two different directions, making the tea de-clumping effect more thorough and ensuring that all tea leaves are effectively separated. At the same time, bidirectional de-clumping can improve the efficiency of de-clumping and clean the residue adhering to the de-clumping cylinder 1, preventing the residue from adhering to the inner wall of the de-clumping cylinder 1.

[0028] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A fully automatic kneading, unclogging, and re-kneading device for tea, characterized in that, include: The unblocking cylinder (1), the transverse unblocking assembly (23), and the cleaning assembly (24) are provided. The side surface of the unblocking cylinder (1) is fixedly connected to a fixed seat (2). The transverse unblocking assembly (23) includes a first drive motor (3), a first rotating shaft (4), a first gear (5), a second gear (6), a second rotating shaft (7), and a transverse unblocking rod (8). The left surface of the fixed seat (2) is fixedly connected to the first drive motor (3). The output end of the first drive motor (3) is fixedly connected to the first rotating shaft (4). The side surface of the first rotating shaft (4) is fixedly connected to the first gear (5). The side surface of the first gear (5) is meshed with the second gear (6). The disintegrating cylinder (1) is rotatably connected to a third rotating shaft (10). A connecting rod (11) is fixedly connected to the side surface of the third rotating shaft (10). The cleaning assembly (24) includes a fixed rod (12), a spring (14), a damper (15), a moving block (16), and a scraper (17). The left surface of the connecting rod (11) is fixedly connected to the fixed rod (12). A groove (13) is provided inside the fixed rod (12). The right inner wall of the groove (13) is fixedly connected to the spring (14). The right inner wall of the groove (13) is fixedly connected to the damper (15). The inner surface of the disintegrating cylinder (1) is slidably connected to the scraper (17). The left surface of the moving block (16) is fixedly connected to the scraper (17).

2. The fully automatic kneading, unclogging, and re-kneading device for tea according to claim 1, characterized in that, The inner surface of the second gear (6) is fixedly connected to the second rotating shaft (7), and the side surface of the second rotating shaft (7) is fixedly connected to the transverse disassembly rod (8).

3. The fully automatic kneading, unclogging, and re-kneading device for tea according to claim 1, characterized in that, The side surface of the second rotating shaft (7) is rotatably connected to the disintegrating cylinder (1), and the upper surface of the disintegrating cylinder (1) is fixedly connected to a top plate (19), and the upper surface of the top plate (19) is fixedly connected to a feed pipe (20).

4. The fully automatic kneading, unclogging, and re-kneading device for tea according to claim 1, characterized in that, The right surface of the moving block (16) is fixedly connected to the spring (14), and the right surface of the moving block (16) is fixedly connected to the damper (15).

5. The fully automatic kneading, unclogging, and re-kneading device for tea according to claim 1, characterized in that, The inner surface of the groove (13) is slidably connected to the moving block (16), and the damper (15) passes through the inside of the spring (14).

6. The fully automatic kneading, unclogging, and re-kneading device for tea according to claim 1, characterized in that, The lower surface of the disassembly cylinder (1) is fixedly connected to a second drive motor (9), and the output end of the second drive motor (9) is fixedly connected to a third rotating shaft (10).

7. The fully automatic kneading, unclogging, and re-kneading device for tea according to claim 6, characterized in that, The first drive motor (3) and the second drive motor (9) are electrically connected to an external power source, and a longitudinal disassembly rod (18) is fixedly connected to the side surface of the third rotating shaft (10).

8. The fully automatic kneading, unclogging, and re-kneading device for tea according to claim 1, characterized in that, The lower surface of the disassembly cylinder (1) is fixedly connected to a discharge pipe (21), and a valve (22) is provided inside the discharge pipe (21).

Images