Environment-friendly polyether silane catalytic synthesis reaction kettle

By designing a motor-driven rotating rod and a reverse transmission assembly, the problems of uneven material distribution and equipment blockage during the catalytic synthesis of polyether silanes are solved, achieving efficient catalytic reaction and stable equipment operation.

CN223505294UActive Publication Date: 2025-11-04SUZHOU YIBAOHANG TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422931661.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-11-04
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

Traditional reactors suffer from problems such as uneven material distribution, mixing dead zones, material accumulation, and equipment blockage during the catalytic synthesis of polyether silanes, which affect the efficiency of the catalytic reaction and the cost of equipment maintenance.

Method used

The rotating rod and connecting plate driven by the motor drive the stirring plate to carry out all-round stirring. Combined with the reverse transmission component, the stirring plate and the reverse plate rotate in opposite directions, which enhances the mixing effect of materials. The hemispherical bottom design improves the flowability of materials and the structural strength of the reactor.

Benefits of technology

This process achieves uniform mixing of materials, improves catalytic synthesis efficiency, reduces material residue and equipment cleaning difficulty, extends motor lifespan, and lowers equipment maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an environment-friendly polyether silane catalytic synthesis reaction kettle which comprises a reaction kettle and a catalytic mechanism arranged in the reaction kettle, a mounting plate is fixedly connected to the outer wall of one side of the reaction kettle, the bottom of the reaction kettle is hemispherical, the catalysis mechanism comprises a motor, the motor is fixedly connected to one side of the mounting plate, one end of an output shaft of the motor penetrates through the reaction kettle and is fixedly connected with a rotating rod, and a connecting plate is slidably connected to the circumferential outer wall of the rotating rod; the plurality of stirring plates driven by the connecting plate are used for rotating and stirring, all-around mixing and stirring can be performed in the reaction kettle, the stirring plates not only cover most space of the reaction kettle, but also intensively stir materials at the bottom, so that the materials can be uniformly mixed, and the catalytic synthesis efficiency is improved; the stirring plate can also scrape the inner wall of the bottom of the reaction kettle, so that material residues are effectively reduced, and the problems that the catalytic effect is reduced and the reaction kettle is difficult to clean due to the material residues are avoided.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of polyether silane especially relates to an environmental protection type polyether silane catalytic synthesis reaction kettle. BACKGROUND

[0002] Polyether silane is an organic silicon compound with excellent waterproof, oil-proof, corrosion-resistant and weather-resistant performance, its molecular structure integrates oxygen, silicon, carbon and hydrogen elements, and mainly forms a main chain with ether bonds. As a key raw material for functional coatings, polyether silane has shown great application value in many fields such as construction, automobiles, home appliances, etc. It can form a dense protective layer to effectively prevent the penetration of water and oil, and at the same time inhibit metal corrosion, and maintain stable performance for a long time.

[0003] In the catalytic synthesis process of polyether silane, the traditional reaction kettle can only realize one-way stirring during the catalytic synthesis of polyether silane, which leads to uneven distribution of materials in the reaction kettle, existence of mixing dead angles, and inability of the catalyst to fully contact with the raw materials, thereby affecting the efficiency of the catalytic reaction. In addition, due to insufficient adhesion of the stirring mechanism to the inner wall of the reaction kettle, the materials are prone to accumulate at the bottom of the reaction kettle, which not only increases the material residues, but also may cause equipment blockage, thereby increasing the difficulty and cost of equipment maintenance.

[0004] Therefore, in order to solve the above problems, an environmental protection type polyether silane catalytic synthesis reaction kettle is provided. SUMMARY

[0005] The utility model overcomes the insufficient of prior art, provides an environmental protection type polyether silane catalytic synthesis reaction kettle.

[0006] In order to achieve the above purpose, the utility model adopts the technical scheme of: an environmental protection type polyether silane catalytic synthesis reaction kettle, comprising: a reaction kettle, and a catalytic mechanism arranged in the reaction kettle;

[0007] One side outer wall of the reaction kettle is fixedly connected with a mounting plate, the bottom of the reaction kettle is semispherical, the catalytic mechanism comprises: a motor, the motor is fixedly connected on one side of the mounting plate, one end of the motor output shaft penetrates through the reaction kettle and is fixedly connected with a rotating rod, the circumferential outer wall of the rotating rod is slidably connected with a connecting plate, one side of the connecting plate is rotatably connected with one side inner wall of the reaction kettle;

[0008] The circumferential outer wall of the connecting plate is slidably connected with a plurality of stirring plates, the circumferential inner wall of each of the plurality of stirring plates is fixedly connected with a mixing plate, two through grooves are formed in one side of each of the mixing plates, and a reverse transmission assembly is arranged at one end of the rotating rod.

[0009] In a preferred embodiment of the utility model, the circumferential outer wall of the stirring plate is tightly attached to the circumferential inner wall of the reaction kettle.

[0010] In a preferred embodiment of the utility model, the reverse transmission assembly comprises: a fixed plate, the fixed plate is fixedly connected to the other side inner wall of the reaction kettle, and one end of the rotating rod is fixedly connected with a first gear.

[0011] In a preferred embodiment of the utility model, the first gear is rotatably connected to one side of the fixed plate, and a plurality of second gears are rotatably connected to one side of the fixed plate.

[0012] In a preferred embodiment of the utility model, the fixed plate is rotatably connected to one side of the rotating cylinder, and the circumferential inner wall of the rotating cylinder is fixedly connected with a plurality of tooth blocks.

[0013] In a preferred embodiment of the utility model, the circumferential outer wall of the second gear is engaged with the circumferential outer wall of the first gear, and the second gear is sleeved on the outer side of the second gear and engaged.

[0014] In a preferred embodiment of the utility model, one side of the rotating cylinder is rotatably connected to one side of the connecting plate, and the circumferential outer wall of the rotating cylinder is fixedly connected with a plurality of reverse plates.

[0015] In a preferred embodiment of the utility model, one side of the mounting plate is fixedly connected with a protective shell, the motor is located in the protective shell, and a plurality of penetrating heat dissipation grooves are formed in the circumferential outer wall of the protective shell.

[0016] In a preferred embodiment of the utility model, the other end of the stirring plate is fixedly connected with a transmission ring, and the circumferential inner wall of the transmission ring is rotatably connected to the circumferential outer wall of the fixed plate.

[0017] In a preferred embodiment of the utility model, the top pipeline of the reaction kettle is connected with a feeding hopper, the bottom of the reaction kettle is fixedly connected with a discharging pipe, a valve is arranged in the discharging pipe, and a plurality of supporting rods are fixedly connected to the bottom of the reaction kettle.

[0018] The utility model solves the defects in the background art, and has the following beneficial effects:

[0019] (1) This utility model provides an environmentally friendly polyether silane catalytic synthesis reactor. A motor drives a rotating rod and connecting plate to rotate, thereby achieving thorough stirring of the reactants and improving the efficiency of the catalytic synthesis. Several stirring plates driven by the connecting plate rotate and stir, enabling comprehensive mixing and stirring within the reactor. The stirring plates not only cover most of the reactor space but also intensify the stirring of the bottom material, ensuring uniform mixing and improving the efficiency of the catalytic synthesis. Simultaneously, during rotation, the stirring plates can scrape the inner wall of the reactor bottom, effectively reducing material residue and avoiding problems such as decreased catalytic effect and difficulty in cleaning the reactor due to material residue.

[0020] (2) This utility model provides an environmentally friendly polyether silane catalytic synthesis reactor. By setting up a reverse transmission component, the mixing effect of materials and the efficiency of catalytic synthesis are enhanced. The reverse transmission component realizes the reverse rotation of the stirring plate and the reverse plate through the meshing of the first gear and several second gears, and the cooperation of the second gears with the toothed blocks inside the rotating cylinder. By generating strong shear force and friction, the mixing effect of materials in the reactor is greatly improved, ensuring that the catalytic reaction proceeds uniformly in the reactor. At the same time, it reduces the mixing dead zone, allowing the materials to come into more comprehensive contact with the catalyst, and further improving the efficiency of catalytic synthesis.

[0021] (3) This utility model provides an environmentally friendly polyether silane catalytic synthesis reactor. The motor is installed inside the protective shell, thereby protecting the motor from interference and damage from the external environment. Moreover, the heat dissipation grooves on the protective shell ensure good heat dissipation of the motor and extend the service life of the motor. At the same time, the bottom of the reactor is set in a hemispherical shape to improve the flowability of the material, so that the material can enter and leave the reactor more smoothly. It also enhances the structural strength of the reactor, making it more durable and stable. Attached Figure Description

[0022] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0023] Figure 1 This is a three-dimensional structural view of the device body according to a preferred embodiment of the present invention.

[0024] Figure 2 This is a partial cross-sectional perspective view of the device body according to a preferred embodiment of the present invention.

[0025] Figure 3 This is a partial cross-sectional perspective view of the catalytic mechanism of a preferred embodiment of the present invention.

[0026] In the diagram: 1. Reactor; 2. Support rod; 3. Discharge pipe; 4. Heat dissipation groove; 5. Mounting plate; 6. Protective shell; 7. Feed hopper; 8. Catalytic mechanism; 801. Motor; 802. Connecting plate; 803. Stirring plate; 804. Mixing plate; 805. Through groove; 806. Rotating rod; 807. Fixing plate; 808. Transmission ring; 809. First gear; 810. Second gear; 811. Gear block; 812. Rotating cylinder; 813. Reversing plate. Detailed Implementation

[0027] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. These drawings are simplified schematic diagrams, which are only used to illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.

[0028] like Figure 1 As shown, an environmentally friendly polyether silane catalytic synthesis reactor includes: a reactor 1, and a catalytic mechanism 8 disposed within the reactor 1;

[0029] like Figures 2-3 As shown, a mounting plate 5 is fixedly connected to one side of the outer wall of the reactor 1. The bottom of the reactor 1 is hemispherical. The catalytic mechanism 8 includes: a motor 801, which is fixedly connected to one side of the mounting plate 5. One end of the output shaft of the motor 801 passes through the reactor 1 and is fixedly connected to a rotating rod 806. A connecting plate 802 is slidably connected to the outer circumference of the rotating rod 806. One side of the connecting plate 802 is rotatably connected to one side of the inner wall of the reactor 1.

[0030] A number of stirring plates 803 are slidably connected to the outer circumference of the connecting plate 802. A mixing plate 804 is fixedly connected to the inner circumference of each of the stirring plates 803. Two through slots 805 are opened on one side of each mixing plate 804. The outer circumference of each stirring plate 803 is tightly fitted to the inner circumference of the reactor 1.

[0031] It should be noted that the lower half of the reactor 1 is hemispherical, which helps to distribute materials evenly and reduce mixing dead zones. The catalytic mechanism 8 is driven by a motor 801 and is securely connected to one side of the reactor 1 via a mounting plate 5. The output shaft of the motor 801 drives the rotating rod 806 to rotate, which in turn drives the stirring plate 803 and the mixing plate 804 to stir within the reactor 1 via a connecting plate 802. The two through slots 805 on the mixing plate 804 enhance the material cutting and mixing effect, increasing the catalytic reaction rate. At the same time, the close fit between the stirring plate 803 and the inner wall of the reactor 1 ensures that material does not accumulate at the bottom of the reactor 1 during the reaction and can scrape the inner wall of the bottom of the reactor 1, effectively reducing material residue. When the mixing plate 804 moves, the material can flow out through the through slots 805, improving the reaction effect.

[0032] like Figures 2-3As shown, one end of the rotating rod 806 is provided with a reverse transmission assembly, which includes: a fixed plate 807, which is fixedly connected to the inner wall of the other side of the reactor 1, and a first gear 809 is fixedly connected to one end of the rotating rod 806.

[0033] The first gear 809 is rotatably connected to one side of the fixed plate 807. A plurality of second gears 810 are rotatably connected to one side of the fixed plate 807. A rotating cylinder 812 is rotatably connected to one side of the fixed plate 807. A plurality of tooth blocks 811 are fixedly connected to the inner circumference of the rotating cylinder 812. The outer circumference of the plurality of second gears 810 meshes with the outer circumference of the first gear 809. The plurality of second gears 810 are sleeved on the outer side of the plurality of second gears 810 and mesh. One side of the rotating cylinder 812 is rotatably connected to one side of the connecting plate 802. A plurality of reversing plates 813 are fixedly connected to the outer circumference of the rotating cylinder 812.

[0034] A protective shell 6 is fixedly connected to one side of the mounting plate 5. The motor 801 is located inside the protective shell 6. Several through heat dissipation grooves 4 are opened on the outer circumference of the protective shell 6. A transmission ring 808 is fixedly connected to the other end of several stirring plates 803. The inner circumference of the transmission ring 808 is rotatably connected to the outer circumference of the fixed plate 807. The top pipe of the reactor 1 is connected to the feed hopper 7. The bottom of the reactor 1 is fixedly connected to the discharge pipe 3. A valve is installed in the discharge pipe 3. Several support rods 2 are fixedly connected to the bottom of the reactor 1.

[0035] It should be noted that the rotation of the rotating rod 806 driven by the motor 801 not only causes the stirring plate 803 to freely stir within the reactor 1, but also, through the use of the reverse transmission assembly including: a fixed plate 807, a first gear 809, several second gears 810, a rotating cylinder 812 and its gear blocks 811, and a reverse plate 813, achieves dual reverse rotation of the stirring plate 803 and the reverse plate 813, improving the uniformity of material mixing and the efficiency of the catalytic reaction. The motor 801 is housed within the protective shell 6, and the heat dissipation groove 4 effectively dissipates heat, ensuring the long-term stable operation of the motor 801. The stirring plate 803, through the rotational connection between the transmission ring 808 and the fixed plate 807, and the synergistic effect of the reverse plate 813, achieves all-round, multi-angle stirring of the material. Furthermore, the feed hopper 7 at the top of the reactor 1 and the discharge pipe 3 connected to the bottom make the addition and discharge of materials simple and quick, improving production efficiency.

[0036] In use, this invention introduces materials into the reactor 1 through the feed hopper 7 for catalytic reaction. The motor 801 is started, causing its output shaft to rotate. This rotation drives the rotating rod 806, which in turn rotates the connecting plate 802 and several stirring plates 803 on its outer circumference within the reactor 1. The stirring plates 803 also cause several mixing plates 804 to move. During this movement, the grooves 805 on the mixing plates 804 facilitate material cutting and mixing. Simultaneously, the rotating rod 806 drives the first gear 809, which in turn drives several second gears 810. These second gears 810 then rotate the rotating cylinder 812 and its outer circumference's reversing plate 813. This rotation of the stirring plates 803 and mixing plates 804, along with the reversing plate 813, ensures comprehensive and multi-angle mixing and stirring of the materials within the reactor 1, guaranteeing sufficient contact between the catalyst and the raw materials for reaction. When the catalytic reaction is complete, open the valve on the discharge pipe 3 at the bottom of the reactor 1 to discharge the reaction product into the collection container.

[0037] Based on the preferred embodiments of this utility model described above, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.

Claims

1. An environmentally friendly polyether silane catalytic synthesis reactor, comprising: The reaction vessel (1) and the catalytic mechanism (8) disposed within the reaction vessel (1) are characterized in that; An mounting plate (5) is fixedly connected to one side of the outer wall of the reactor (1). The bottom of the reactor (1) is hemispherical. The catalytic mechanism (8) includes: a motor (801). The motor (801) is fixedly connected to one side of the mounting plate (5). One end of the output shaft of the motor (801) passes through the reactor (1) and is fixedly connected to a rotating rod (806). A connecting plate (802) is slidably connected to the outer circumference of the rotating rod (806). One side of the connecting plate (802) is rotatably connected to one side of the inner wall of the reactor (1). The outer circumferential wall of the connecting plate (802) is slidably connected to a plurality of stirring plates (803), and the inner circumferential wall of each of the stirring plates (803) is fixedly connected to a mixing plate (804). Two through slots (805) are opened on one side of each mixing plate (804), and a reverse transmission component is provided at one end of the rotating rod (806).

2. The environmentally friendly polyether silane catalytic synthesis reactor according to claim 1, characterized in that: The outer circumferential walls of several of the stirring plates (803) are in close contact with the inner circumferential wall of the reactor (1).

3. The environmentally friendly polyether silane catalytic synthesis reactor according to claim 1, characterized in that: The reverse transmission assembly includes: a fixed plate (807), which is fixedly connected to the inner wall of the other side of the reactor (1), and a first gear (809) is fixedly connected to one end of the rotating rod (806).

4. The environmentally friendly polyether silane catalytic synthesis reactor according to claim 3, characterized in that: The first gear (809) is rotatably connected to one side of the fixed plate (807), and a plurality of second gears (810) are rotatably connected to one side of the fixed plate (807).

5. The environmentally friendly polyether silane catalytic synthesis reactor according to claim 4, characterized in that: A rotating cylinder (812) is rotatably connected to one side of the fixed plate (807), and a number of toothed blocks (811) are fixedly connected to the inner circumference of the rotating cylinder (812).

6. The environmentally friendly polyether silane catalytic synthesis reactor according to claim 4, characterized in that: The outer circumferential walls of several second gears (810) mesh with the outer circumferential walls of the first gear (809), and several second gears (810) are sleeved on the outside of several second gears (810) and mesh.

7. The environmentally friendly polyether silane catalytic synthesis reactor according to claim 5, characterized in that: One side of the rotating cylinder (812) is rotatably connected to one side of the connecting plate (802), and several reversing plates (813) are fixedly connected to the outer circumference of the rotating cylinder (812).

8. The environmentally friendly polyether silane catalytic synthesis reactor according to claim 1, characterized in that: A protective shell (6) is fixedly connected to one side of the mounting plate (5), and the motor (801) is located inside the protective shell (6). Several through heat dissipation grooves (4) are opened on the outer circumferential wall of the protective shell (6).

9. The environmentally friendly polyether silane catalytic synthesis reactor according to claim 8, characterized in that: The other end of each of the stirring plates (803) is fixedly connected to a transmission ring (808), and the inner circumferential wall of the transmission ring (808) is rotatably connected to the outer circumferential wall of the fixed plate (807).

10. The environmentally friendly polyether silane catalytic synthesis reactor according to claim 1, characterized in that: The top pipe of the reactor (1) is connected to a feed hopper (7), the bottom of the reactor (1) is fixedly connected to a discharge pipe (3), the discharge pipe (3) is equipped with a valve, and the bottom of the reactor (1) is fixedly connected to several support rods (2).