Backlight source product positioning robot material taking mechanism

By introducing a cotton roller and brush roller cleaning system into the backlight product positioning robot's material handling mechanism, the problem of slippage caused by dust and water stains on the workpiece surface was solved, achieving high-precision workpiece positioning and improving production efficiency.

CN223505703UActive Publication Date: 2025-11-04SHENZHEN ZHONGLIANTUO AUTOMATION CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202422807618.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-11-04
Estimated Expiration
2034-11-18

AI Technical Summary

Technical Problem

The existing backlight product positioning robot material handling mechanism is prone to slippage when dust or water stains are attached to the workpiece surface, resulting in inaccurate positioning and affecting production quality and efficiency.

Method used

A backlight-based product positioning robot material handling mechanism was designed, which adopts a combined cleaning system of cotton rollers and brush rollers. The cotton rollers and brush rollers are driven by a motor to clean the surface of the workpiece. The workpiece is stably clamped and cleaned by magnets and electromagnets, and the dust is removed by a vacuum cleaner.

Benefits of technology

It effectively removes dust and moisture from the workpiece surface, improves positioning accuracy, avoids slippage, and ensures the accuracy and efficiency of the production process.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223505703U_ABST
    Figure CN223505703U_ABST
Patent Text Reader

Abstract

The utility model discloses a backlight source product positioning robot material taking mechanism which comprises a cabinet body, cabinet doors are installed on the periphery of the cabinet body, a robot arm is arranged in the cabinet body, and a machine frame is fixedly installed in the cabinet body. Two rotating rollers which are arranged at an interval are rotatably mounted in the rack, a conveying belt is mounted between the two rotating rollers, a first motor is fixedly mounted on the rack, an output shaft of the first motor is fixedly connected with the rotating roller on one side, and two limiting plates which are arranged at an interval are arranged at the upper end of the conveying belt; according to the material taking mechanism of the backlight source product positioning robot, a cotton roller makes contact with a workpiece, a second motor drives the cotton roller to rotate, the cotton roller can remove dust and moisture on the surface of the workpiece, then a third motor drives a lead screw to rotate, a movable base can move in a reciprocating mode along a guide rod, and a mounting base can move in a reciprocating mode on the workpiece along the cotton roller on the mounting base; therefore, different positions of the surface of the workpiece can be cleaned in a covering manner.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the technical field of machine material handling devices, specifically a backlight product positioning robot material handling mechanism. Background Technology

[0002] Backlight product positioning robot picking mechanism refers to an automated robot mechanism specifically used in backlight product production lines to accurately position, grasp, and transport backlight products. This mechanism typically combines advanced machine vision technology, precise mechanical design, and a highly efficient control system to achieve efficient, accurate, and reliable automated production.

[0003] For example, the existing material handling robot with publication number CN216032092U specifically discloses: a mounting platform, a gripping manipulator, a linkage mechanism, and a drive assembly. The linkage mechanism includes a first link, a second link, and a mounting frame for mounting the gripping manipulator. One end of the first link is hinged to the mounting platform, and the other end is hinged to the mounting frame. One end of the second link is hinged to the mounting platform, and the other end is hinged to the mounting frame. The mounting platform, the first link, the mounting frame, and the second link can form a four-bar linkage. The drive assembly includes a motor assembly fixed on the mounting platform. The motor assembly can drive the first link or the second link to rotate, causing the four-bar linkage to deform, thereby adjusting the position of the mounting frame and the gripping manipulator. The gripping manipulator's gripping mechanism can be moved to a position corresponding to the workpiece for material handling.

[0004] Existing backlight product positioning robot picking mechanisms use negative pressure adsorption to move workpieces. During operation, dust or water stains on the workpiece surface can cause slippage between the picking mechanism and the workpiece. This slippage prevents the robot from accurately placing the workpiece in the intended position, affecting the product's positioning accuracy. This can lead to the accumulation of errors in subsequent processing or assembly, ultimately impacting the quality and performance of the final product. Due to slippage, the robot may need to attempt to successfully pick up the workpiece multiple times, resulting in longer production cycles and reduced production efficiency. Therefore, we propose a new backlight product positioning robot picking mechanism. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a backlight product positioning robot material handling mechanism.

[0006] To solve the above-mentioned technical problems, this utility model provides the following technical solution:

[0007] This utility model discloses a backlight product positioning robot material handling mechanism, including a cabinet, with cabinet doors installed on all four sides of the cabinet, a robot arm installed inside the cabinet, and a frame fixedly installed inside the cabinet.

[0008] Two spaced-apart rollers are rotatably mounted inside the frame, and a conveyor belt is installed between the two rollers. A first motor is fixedly mounted on the frame, and the output shaft of the first motor is fixedly connected to one of the rollers. Two spaced-apart limit plates are provided at the upper end of the conveyor belt, and the limit plates are fixedly connected to the frame. A movable seat is provided at the upper end of the conveyor belt, and a mounting seat is provided at the lower end of the movable seat. Two spaced-apart spring telescopic rods are fixedly mounted at the bottom of the movable seat, and the movable ends of the spring telescopic rods are fixedly connected to the mounting seat. A cotton roller is rotatably mounted on the mounting seat, and a second motor is fixedly mounted on the mounting seat. The output shaft of the second motor is fixedly connected to the cotton roller. A moving mechanism connected to the movable seat is provided on the frame, and the moving mechanism is used to drive the cotton roller to move horizontally.

[0009] As a preferred embodiment of the present invention, the moving mechanism includes two guide rods that pass through the movable seat. The ends of the guide rods are fixedly connected to the frame. A lead screw is rotatably mounted on the frame. The lead screw passes through the movable seat and is threadedly connected to the movable seat.

[0010] As a preferred embodiment of this utility model, a third motor is fixedly installed on the frame, and the output shaft of the third motor is fixedly connected to the lead screw.

[0011] As a preferred embodiment of this utility model, a magnet is fixedly installed on the mounting base, and an electromagnet opposite to the magnet is fixedly installed at the bottom of the movable base.

[0012] As a preferred embodiment of this utility model, a brush roller is rotatably mounted on the frame, and a fourth motor is fixedly mounted on the frame. The output shaft of the fourth motor is fixedly connected to the brush roller, and the brush roller is located on one side of the cotton roller.

[0013] As a preferred embodiment of this utility model, a vacuum cleaner is installed on the frame, and the vacuum cleaner's suction port is located directly below the brush roller.

[0014] The beneficial effects of this utility model are:

[0015] 1. The backlight product positioning robot material handling mechanism of this type contacts the workpiece with a cotton roller. The second motor drives the cotton roller to rotate, which can remove dust and moisture from the surface of the workpiece. Then, the third motor drives the lead screw to rotate, which can make the movable seat move back and forth along the guide rod, and make the cotton roller on the mounting seat move back and forth on the workpiece, thereby performing a comprehensive cleaning work on different positions of the workpiece surface.

[0016] 2. The material handling mechanism of this backlight product positioning robot uses a third motor to drive the movable seat to move toward the brush roller, so that the cotton roller comes into contact with the brush roller. The fourth motor drives the brush roller to rotate, and the brush roller can clean the surface of the cotton roller. The brush roller removes the dust attached to the surface of the cotton roller, and the dust on the cotton roller is removed. Then, the dust is absorbed by the vacuum cleaner, thereby avoiding dust generation. Attached Figure Description

[0017] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0018] Figure 1 This is a schematic diagram of the structure of a backlight product positioning robot material handling mechanism according to this utility model;

[0019] Figure 2 This is a schematic diagram of the internal structure of the cabinet of a backlight product positioning robot material handling mechanism according to this utility model;

[0020] Figure 3 This is an enlarged schematic diagram of a portion of the conveyor belt structure of a backlight product positioning robot material handling mechanism according to this utility model.

[0021] Figure 4 This is a partial enlarged schematic diagram of the cotton roller of a backlight product positioning robot material handling mechanism according to this utility model.

[0022] Figure 5 This is an enlarged schematic diagram of a portion of the structure of the movable seat of a backlight product positioning robot material handling mechanism according to this utility model;

[0023] Figure 6 This is an enlarged schematic diagram of a portion of the mounting base of a backlight product positioning robot material handling mechanism according to this utility model.

[0024] In the diagram: 1. Cabinet; 2. Robot arm; 3. Frame; 4. Rotary roller; 5. Conveyor belt; 6. First motor; 7. Limit plate; 8. Movable seat; 9. Mounting seat; 10. Spring telescopic rod; 11. Cotton roller; 12. Second motor; 13. Guide rod; 14. Lead screw; 15. Third motor; 16. Magnet; 17. Electromagnet; 18. Brush roller; 19. Fourth motor; 20. Vacuum cleaner. Detailed Implementation

[0025] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.

[0026] Example: Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 As shown, the present invention provides a backlight product positioning robot material handling mechanism, which includes a cabinet 1, cabinet doors installed on all four sides of the cabinet 1, a robot arm 2 installed inside the cabinet 1, and a frame 3 fixedly installed inside the cabinet 1. Two spaced-apart rollers 4 are rotatably mounted inside the frame 3. A conveyor belt 5 is installed between the two rollers 4. A first motor 6 is fixedly mounted on the frame 3. The output shaft of the first motor 6 is fixedly connected to one side of the roller 4. Two spaced-apart limit plates 7 are provided at the upper end of the conveyor belt 5. The limit plates 7 are fixedly connected to the frame 3. A movable seat 8 is provided at the upper end of the conveyor belt 5. A mounting seat 9 is provided at the lower end of the movable seat 8. Two spaced-apart spring telescopic rods 10 are fixedly mounted at the bottom of the movable seat 8. The movable ends of the spring telescopic rods 10 are fixedly connected to the mounting seat 9. A cotton roller 11 is rotatably mounted on the mounting seat 9. A second motor 12 is fixedly mounted on the mounting seat 9. The output shaft of the second motor 12 is fixedly connected to the cotton roller 11. A moving mechanism connected to the movable seat 8 is provided on the frame 3. The moving mechanism is used to drive the cotton roller 11 to move horizontally.

[0027] The moving mechanism includes two guide rods 13 that pass through the movable seat 8. The ends of the guide rods 13 are fixedly connected to the frame 3. A lead screw 14 is rotatably mounted on the frame 3, passing through the movable seat 8 and threadedly connected to it. A third motor 15 is fixedly mounted on the frame 3, and the output shaft of the third motor 15 is fixedly connected to the lead screw 14. A magnet 16 is fixedly mounted on the mounting base 9, and an electromagnet 17 opposite to the magnet 16 is fixedly mounted on the bottom of the movable seat 8. By placing the workpiece on the conveyor belt 5, the first motor 6 drives the rotating roller 4 to rotate, which in turn drives the conveyor belt 5 to operate and transport the workpiece. When the workpiece moves to the limit plate 7, the first motor 6 stops. The limit plate 7 limits the workpiece to the side. The electromagnet 17 applies a repulsive force to the magnet 16, which causes the cotton roller 11 on the mounting base 9 to move toward the workpiece and be in contact with it. The second motor 12 drives the cotton roller 11 to rotate, which removes dust and moisture from the surface of the workpiece. The third motor 15 drives the lead screw 14 to rotate, which causes the movable seat 8 to move back and forth along the guide rod 13, and causes the cotton roller 11 on the mounting base 9 to move back and forth on the workpiece, thereby performing a comprehensive cleaning of different positions on the surface of the workpiece.

[0028] The frame 3 has a rotatable brush roller 18 and a fixed fourth motor 19. The output shaft of the fourth motor 19 is fixedly connected to the brush roller 18, which is located on one side of the cotton roller 11. A vacuum cleaner 20 is mounted on the frame 3, with its suction port located directly below the brush roller 18. When the cotton roller 11 is covered with dust and the cleaning effect is reduced, the third motor 15 drives the movable seat 8 to move towards the brush roller 18, bringing the cotton roller 11 into contact with it. The fourth motor 19 then drives the brush roller 18 to rotate, allowing it to clean the surface of the cotton roller 11. The brush roller 18 removes the dust adhering to the surface of the cotton roller 11, and the dust detaches from the cotton roller 11. The vacuum cleaner 20 then absorbs the detached dust, thus preventing dust from being stirred up.

[0029] Working principle: By placing the workpiece on the conveyor belt 5, the first motor 6 drives the rotating roller 4 to rotate, which in turn drives the conveyor belt 5 to move and transport the workpiece. When the workpiece moves to the limit plate 7, the first motor 6 stops. The limit plate 7 limits the workpiece to the side. The electromagnet 17 applies a repulsive force to the magnet 16, which causes the cotton roller 11 on the mounting base 9 to move toward the workpiece and be in contact with it. The second motor 12 drives the cotton roller 11 to rotate, which can remove dust and moisture from the surface of the workpiece. Then, the third motor 15 drives the lead screw 14 to rotate, which can make the movable seat 8 move back and forth along the guide rod 13, and make the cotton roller 11 on the mounting base 9 move back and forth on the workpiece, thereby performing a comprehensive cleaning of different positions on the surface of the workpiece.

[0030] When the cleaning effect is reduced due to excessive dust accumulation on the cotton roller 11, the third motor 15 drives the movable seat 8 to move towards the brush roller 18, bringing the cotton roller 11 into contact with the brush roller 18. The fourth motor 19 then drives the brush roller 18 to rotate, allowing it to clean the surface of the cotton roller 11. The brush roller 18 removes the dust adhering to the surface of the cotton roller 11, and the dust detaches from the cotton roller 11. The dust is then absorbed by the vacuum cleaner 20, thus preventing dust from being stirred up. Afterwards, the conveyor belt 5 transports the workpiece to the robot arm 2 for workpiece loading.

[0031] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A backlight product positioning robot material handling mechanism, comprising a cabinet (1), characterized in that, The cabinet (1) is equipped with cabinet doors on all four sides, and a robot arm (2) is installed inside the cabinet (1). A frame (3) is fixedly installed inside the cabinet (1). Two spaced-apart rollers (4) are rotatably mounted inside the frame (3). A conveyor belt (5) is installed between the two rollers (4). A first motor (6) is fixedly mounted on the frame (3). The output shaft of the first motor (6) is fixedly connected to one of the rollers (4). Two spaced-apart limiting plates (7) are provided at the upper end of the conveyor belt (5). The limiting plates (7) are both fixed to the frame (3). A movable seat (8) is provided at the upper end of the conveyor belt (5). The lower end of the movable seat (8) is provided with a mounting bracket. The mounting base (9) has two spaced spring telescopic rods (10) fixedly installed at the bottom of the movable base (8). The movable ends of the spring telescopic rods (10) are fixedly connected to the mounting base (9). A cotton roller (11) is rotatably mounted on the mounting base (9). A second motor (12) is fixedly mounted on the mounting base (9). The output shaft of the second motor (12) is fixedly connected to the cotton roller (11). A moving mechanism connected to the movable base (8) is provided on the frame (3). The moving mechanism is used to drive the cotton roller (11) to move horizontally.

2. The backlight product positioning robot material handling mechanism according to claim 1, characterized in that, The moving mechanism includes two guide rods (13) that pass through the movable seat (8). The ends of the guide rods (13) are fixed to the frame (3). A lead screw (14) is rotatably mounted on the frame (3). The lead screw (14) passes through the movable seat (8) and is threadedly connected to the movable seat (8).

3. The backlight product positioning robot material handling mechanism according to claim 2, characterized in that, A third motor (15) is fixedly installed on the frame (3), and the output shaft of the third motor (15) is fixedly connected to the lead screw (14).

4. The backlight product positioning robot material handling mechanism according to claim 3, characterized in that, A magnet (16) is fixedly installed on the mounting base (9), and an electromagnet (17) opposite to the magnet (16) is fixedly installed at the bottom of the movable base (8).

5. The backlight product positioning robot material handling mechanism according to claim 4, characterized in that, A brush roller (18) is rotatably mounted on the frame (3), and a fourth motor (19) is fixedly mounted on the frame (3). The output shaft of the fourth motor (19) is fixedly connected to the brush roller (18), and the brush roller (18) is located on one side of the cotton roller (11).

6. The backlight product positioning robot material handling mechanism according to claim 5, characterized in that, A vacuum cleaner (20) is installed on the frame (3), and the vacuum port of the vacuum cleaner (20) is located directly below the brush roller (18).

Citation Information

Patent Citations

  • Material taking robot

    CN216032092U