Stamping die for producing mining anchor rod matched tray

Abstract

The utility model discloses a stamping die for producing a mine anchor rod matched tray, which comprises a base, a lower die arranged on the surface of the middle of the base, displacement components arranged on two sides of the base in the width direction, a portal frame movably mounted in the displacement components, and a hydraulic cylinder fixedly mounted on the top of the portal frame. An adjustable upper die assembly is fixedly installed at the bottom end of the hydraulic cylinder and comprises a U-shaped frame and a triangular prism, the middle of the top of the U-shaped frame and the bottom end of the hydraulic cylinder are fixedly installed, a second motor is fixedly installed on the side face of the bottom end of the U-shaped frame, a shaft rod is fixedly installed at the output end of the second motor, and the inner surface of the triangular prism and the outer surface of the shaft rod are fixedly installed. An upper mold is fixedly mounted on the outer surface of the triangular prism; after the adjustable upper die assembly is moved to the position above the corresponding lower die, the upper die corresponding to the specification of the lower die is rotated to the bottom, then stamping is conducted, the complexity of operation of replacing the die for machining trays of different specifications is reduced, and the practicability and the working efficiency of equipment are improved.

Description

Technical Field

[0001] This utility model relates to the field of pallet stamping technology, and more specifically, to a stamping die for producing pallets for mining anchor bolts. Background Technology

[0002] The manufacturing process of anchor bolt pallets mainly includes the following steps: First, high-quality raw materials, typically high-strength steel plates, are selected to ensure the pallet's load-bearing capacity and durability. Next, cutting, punching, and forming are performed to meet design requirements. Then, welding technology is used to fix the various components, ensuring structural stability. Subsequent surface treatments, such as spraying or galvanizing, enhance corrosion resistance and extend service life. Finally, rigorous quality inspection ensures that each pallet meets standards, achieving safety and usability requirements. The entire manufacturing process emphasizes precision and efficiency to meet the needs of different projects.

[0003] However, some problems still exist in the stamping process of anchor bolt trays. For example, during the stamping process, workers place the cut sheet metal on top of the lower die of the stamping mold, and then stamp it through the matching upper die. However, some stamping equipment can only stamp trays of the same specification after starting work. If it is necessary to stamp trays of different specifications, the machine must be stopped to change the mold, which not only increases the complexity of operation, but also reduces the practicality and efficiency of the equipment. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, this utility model provides a stamping die for producing mining anchor bolt matching trays, so as to solve the problem that some stamping equipment in the prior art can only stamp trays of the same specification after starting work, which reduces the practicality and work efficiency of the equipment.

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a stamping die for producing a matching tray for mining anchor bolts, comprising...

[0006] The base has a lower mold on the surface of the middle part of the base, and displacement components are provided on both sides of the base in the width direction. A gantry frame is movably installed inside the displacement components. A hydraulic cylinder is fixedly installed on the top of the gantry frame, and an adjustable upper mold component is fixedly installed on the bottom of the hydraulic cylinder.

[0007] The adjustable upper mold assembly includes a U-shaped frame and a triangular prism. The top center of the U-shaped frame is fixedly installed with the bottom end of the hydraulic cylinder. A second motor is fixedly installed on the side of the bottom end of the U-shaped frame. A shaft is fixedly installed at the output end of the second motor. The outer surfaces of both ends of the shaft are rotatably installed with the bottom end of the U-shaped frame. The inner surface of the triangular prism is fixedly installed with the outer surface of the shaft. The upper mold is fixedly installed on the outer surface of the triangular prism.

[0008] The system also includes an auxiliary rod, a mounting plate, and a cleaning assembly. The bottom end of the auxiliary rod is fixedly installed to the top surface of the U-shaped frame, and the outer surface of the auxiliary rod is slidably installed to the inner surface of the top of the gantry frame. The mounting plate is set on both sides of the lower mold, and the side of the mounting plate is bolted to the surface of the lower mold. The bottom of the mounting plate is bolted to the top of the base, and the cleaning assembly is set at the bottom of the base.

[0009] The displacement assembly includes a frame plate one, a threaded rod, a frame plate two, and a connecting rod. The side of the frame plate one is fixedly installed on one side of the base in the width direction, and the side of the frame plate two is fixedly installed on the other side of the base in the width direction. A motor one is fixedly installed at the end of the frame plate one. One end of the threaded rod is rotatably installed on the inner surface of the side of the frame plate one away from the motor one, and the other end is fixedly sleeved with the output end of the motor one. The outer surface of the threaded rod is threadedly connected to the bottom end of the gantry frame. The two ends of the connecting rod are fixedly installed on the two ends of the frame plate two, and the outer surface of the connecting rod is movably sleeved with the bottom end of the gantry frame away from the threaded rod.

[0010] The cleaning component includes a cylindrical groove, a sloping groove, and a motor. The cylindrical groove is located at the top of the middle part of the base and is parallel to the middle of the lower mold. The sloping groove is located in the inner cavity at the bottom of the base. The motor is fixedly installed on the side of the base along its length through a frame structure. A fan blade is fixedly installed at the output end of the motor.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] In the above scheme, by setting up structures such as displacement components, hydraulic cylinders, and adjustable upper mold components, if different specifications of pallets need to be stamped during the pallet production process, the operator can start motor one, and the threaded rod connected to the output end of motor one will rotate. The gantry frame connected to the external thread will move laterally along the surface of the threaded rod and frame plate one, driving the adjustable upper mold component connected to the top via hydraulic cylinder and auxiliary rod to adjust its position. The adjustable upper mold component will stop when it reaches above the corresponding lower mold to be processed. At this time, motor two will be started, and the shaft connected to the output end of motor two will rotate, driving the connected triangular prism to rotate. The upper mold corresponding to the lower mold specification on the surface of the triangular prism will be rotated to the bottom. Then, the plate will be placed on the top of the lower mold. Then, the hydraulic cylinder will be extended to push the connected U-shaped frame and upper mold and other structures downward to perform stamping. This reduces the complexity of changing molds to process pallets of different specifications and improves the practicality and work efficiency of the equipment.

[0013] In the above solution, by setting up a cleaning component, during the pallet processing, the excess material generated by the punching of the upper mold protrusion at the center position will fall into the sloping groove inside the base along the cylindrical groove opened at the top of the base corresponding to the middle position of the lower mold, and will be discharged along its surface in a direction away from the fan blade, so as to collect the excess material in a unified manner. The motor can be started to make the fan blades connected to the output end rotate, blowing the excess material to improve the discharge effect, thereby avoiding the increased time loss caused by the workers manually cleaning the waste material during the processing. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the displacement component structure of this utility model;

[0016] Figure 3 This is a schematic diagram of the adjustable upper mold assembly structure of this utility model;

[0017] Figure 4 This is a schematic diagram of the cleaning component structure of this utility model.

[0018] [Figure Labels]

[0019] 1. Base; 2. Displacement assembly; 3. Gantry frame; 4. Hydraulic cylinder; 5. Auxiliary rod; 6. Adjustable upper mold assembly; 7. Lower mold; 8. Mounting plate; 9. Cleaning assembly; 20. Frame plate one; 21. Motor one; 22. Threaded rod; 23. Frame plate two; 24. Connecting rod; 60. U-shaped frame; 61. Motor two; 62. Shaft; 63. Triangular prism; 64. Upper mold; 90. Columnar groove; 91. Sloping groove; 92. Motor three; 93. Fan blade. Detailed Implementation

[0020] To make the technical problems, technical solutions and advantages of this utility model clearer, a detailed description will be given below in conjunction with the accompanying drawings and specific embodiments.

[0021] As attached Figure 1 To be continued Figure 4 An embodiment of this utility model provides a stamping die for producing a tray for mining anchor bolts, including...

[0022] The base 1 has a lower mold 7 on the surface of the middle part of the base 1. The base 1 has displacement components 2 on both sides in the width direction. The displacement components 2 have a gantry frame 3 installed inside. The top of the gantry frame 3 is fixedly installed with a hydraulic cylinder 4. The bottom of the hydraulic cylinder 4 is fixedly installed with an adjustable upper mold component 6.

[0023] The adjustable upper mold assembly 6 includes a U-shaped frame 60 and a triangular prism 63. The top middle of the U-shaped frame 60 is fixedly installed with the bottom end of the hydraulic cylinder 4. A second motor 61 is fixedly installed on the side of the bottom end of the U-shaped frame 60. A shaft 62 is fixedly installed at the output end of the second motor 61. The outer surfaces of both ends of the shaft 62 are rotatably installed with the bottom end of the U-shaped frame 60. The inner surface of the triangular prism 63 is fixedly installed with the outer surface of the shaft 62. An upper mold 64 is fixedly installed on the outer surface of the triangular prism 63.

[0024] It also includes an auxiliary rod 5, a mounting plate 8, and a cleaning component 9. The bottom end of the auxiliary rod 5 is fixedly installed on the top surface of the U-shaped frame 60, and the outer surface of the auxiliary rod 5 is slidably installed on the inner surface of the top of the gantry frame 3. The mounting plate 8 is set on both sides of the lower mold 7, and the side of the mounting plate 8 is bolted to the surface of the lower mold 7. The bottom of the mounting plate 8 is bolted to the top of the base 1. The cleaning component 9 is set on the bottom of the base 1.

[0025] By setting up an auxiliary rod 5, the auxiliary rod 5 will slide along the inner surface of the top of the gantry 3 during the up-and-down movement of the adjustable upper mold assembly 6, thereby improving the stability of the movement of the adjustable upper mold assembly 6 and reducing its deflection and swaying.

[0026] The displacement assembly 2 includes a frame plate 20, a threaded rod 22, a frame plate 23, and a connecting rod 24. The side of the frame plate 20 is fixedly installed on one side of the base 1 in the width direction, and the side of the frame plate 23 is fixedly installed on the other side of the base 1 in the width direction. A motor 21 is fixedly installed at the end of the frame plate 20. One end of the threaded rod 22 is rotatably installed on the inner surface of the side of the frame plate 20 away from the motor 21, and the other end is fixedly sleeved with the output end of the motor 21. The outer surface of the threaded rod 22 is threadedly connected to the bottom end of the gantry 3. The two ends of the connecting rod 24 are fixedly installed on the two ends of the frame plate 23, and the outer surface of the connecting rod 24 is movably sleeved with the bottom end of the gantry 3 away from the threaded rod 22.

[0027] By setting the connecting rod 24, which is installed inside the frame plate 23, the gantry 3 moves along the surface of the threaded rod 22 while the end away from the threaded rod 22 slides along the outer surface of the connecting rod 24, thus improving the stability of the movement.

[0028] The cleaning component 9 includes a cylindrical groove 90, a slope groove 91, and a motor 92. The cylindrical groove 90 is located at the top of the middle part of the base 1 and is parallel to the middle part of the lower mold 7. The slope groove 91 is located in the inner cavity at the bottom of the base 1. The motor 92 is fixedly installed on the side of the base 1 along its length through a frame structure. A fan blade 93 is fixedly installed at the output end of the motor 92.

[0029] The working process of this utility model is as follows:

[0030] During pallet production, if different specifications of pallets need to be stamped, the operator can start motor 21. The threaded rod 22 connected to the output end of motor 21 rotates, and the gantry 3 connected to its external thread moves laterally along the surface of the threaded rod 22 and the frame plate 20. This drives the adjustable upper mold assembly 6 connected to the top via hydraulic cylinder 4 and auxiliary rod 5 to adjust its position. The adjustable upper mold assembly 6 stops when it reaches the top of the corresponding lower mold 7 to be processed. At this time, motor 61 is started, and the shaft 62 connected to the output end of motor 61 rotates, driving the connected triangular column 63 to rotate. The upper mold 64 corresponding to the specifications of the lower mold 7 on the surface of the triangular column 63 is rotated to the bottom. Then, the plate is placed on the top of the lower mold 7. Then, the hydraulic cylinder 4 is extended to push the connected U-shaped frame 60 and the upper mold 64 and other structures down for stamping. This reduces the complexity of changing molds to process pallets of different specifications and improves the practicality and work efficiency of the equipment.

[0031] During pallet processing, the excess material generated by the punching of the upper mold 64 at its center will fall into the sloping groove 91 inside the base 1 along the columnar groove 90 at the top of the base 1 corresponding to the middle of the lower mold 7, and will be discharged along its surface away from the fan blade 93, so as to collect the waste material in a unified manner. The motor 92 can be started to make the fan blade 93 connected to the output end rotate and blow the excess material to improve the discharge effect, thereby avoiding the increased time loss caused by the workers manually cleaning the waste material during the processing.

[0032] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change.

[0033] Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.

[0034] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A stamping die for producing a tray for mining anchor bolts, characterized in that, include A base (1) is provided with a lower mold (7) on the surface of the middle part of the base (1). Displacement components (2) are provided on both sides of the width direction of the base (1). A gantry frame (3) is movably installed inside the displacement component (2). A hydraulic cylinder (4) is fixedly installed on the top of the gantry frame (3). An adjustable upper mold component (6) is fixedly installed at the bottom end of the hydraulic cylinder (4). The adjustable upper mold assembly (6) includes a U-shaped frame (60) and a triangular prism (63). The top middle of the U-shaped frame (60) is fixedly installed with the bottom end of the hydraulic cylinder (4). A second motor (61) is fixedly installed on the side of the bottom end of the U-shaped frame (60). A shaft (62) is fixedly installed at the output end of the second motor (61). The outer surfaces of both ends of the shaft (62) are rotatably installed with the bottom end of the U-shaped frame (60). The inner surface of the triangular prism (63) is fixedly installed with the outer surface of the shaft (62). An upper mold (64) is fixedly installed on the outer surface of the triangular prism (63).

2. The stamping die for producing mining anchor bolt matching trays according to claim 1, characterized in that, It also includes an auxiliary rod (5), a mounting plate (8), and a cleaning component (9). The bottom end of the auxiliary rod (5) is fixedly installed on the top surface of the U-shaped frame (60). The outer surface of the auxiliary rod (5) is slidably installed on the inner surface of the top of the gantry frame (3). The mounting plate (8) is set on both sides of the lower mold (7). The side of the mounting plate (8) is bolted to the surface of the lower mold (7). The bottom of the mounting plate (8) is bolted to the top of the base (1). The cleaning component (9) is set at the bottom of the base (1).

3. The stamping die for producing mining anchor bolt matching trays according to claim 1, characterized in that, The displacement assembly (2) includes a frame plate one (20), a threaded rod (22), a frame plate two (23), and a connecting rod (24). The side of the frame plate one (20) is fixedly installed on one side of the base (1) in the width direction. The side of the frame plate two (23) is fixedly installed on the other side of the base (1) in the width direction. A motor one (21) is fixedly installed at the end of the frame plate one (20). One end of the threaded rod (22) is rotatably installed on the inner surface of the side of the frame plate one (20) away from the motor one (21), and the other end is fixedly sleeved with the output end of the motor one (21). The outer surface of the threaded rod (22) is threadedly connected to the bottom end of the gantry frame (3). The two ends of the connecting rod (24) are fixedly installed on the two ends of the frame plate two (23). The outer surface of the connecting rod (24) is movably sleeved with the bottom end of the gantry frame (3) away from the threaded rod (22).

4. The stamping die for producing mining anchor bolt matching trays according to claim 2, characterized in that, The cleaning component (9) includes a cylindrical groove (90), a slope groove (91), and a motor (92). The cylindrical groove (90) is located at the top of the middle part of the base (1) and is parallel to the middle part of the lower mold (7). The slope groove (91) is located in the inner cavity at the bottom of the base (1). The motor (92) is fixedly installed on the side of the base (1) along its length direction by a frame structure. The output end of the motor (92) is fixedly installed with a fan blade (93).

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