Casting sand mixer capable of conveniently adjusting discharging flow

By designing movable and fixed components in the casting sand mixer, the discharge flow rate can be easily adjusted, solving the problems of cumbersome discharge port replacement and inconvenient flow rate adjustment in the existing technology, thus improving production efficiency and casting quality.

CN223506173UActive Publication Date: 2025-11-04仪征市龙泰铸造有限公司
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Patent Information

Application Number
CN202423041379.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-11-04
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

Existing foundry sand mixers require manual replacement of the discharge port components, which is cumbersome and time-consuming, leading to poor sealing, molding sand leakage, and the introduction of impurities, reducing the quality of molding sand and production efficiency. Furthermore, the discharge flow rate is inconvenient to adjust.

Method used

A foundry sand mixer with easy-to-adjust discharge flow rate was designed. Through the cooperation of movable and fixed components, the turntable is driven to rotate by a manual operation control panel, so as to reduce or enlarge the discharge pipe orifice and adjust the discharge flow rate. The combination of components such as fixed plate, turntable, control panel, connecting rod and positioning ring is used.

Benefits of technology

It improves the ease and stability of adjusting the discharge flow rate, prevents casting dimensional deviations caused by the discharge flow rate not meeting design requirements, and enhances production efficiency and ease of operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of casting sand mixers, and discloses a casting sand mixer convenient to adjust discharge flow, which comprises a machine body, and a control box is fixedly mounted at the top of the machine body. A manual operation control panel can drive a rotating disc to rotate when sliding on the outer side of a fixed disc, a connecting rod is driven to slide on the surface of the rotating disc when the rotating disc rotates, and one end of a control block can be driven to move in the sliding direction of the connecting rod when the connecting rod slides, so that the control block moves towards the center point close to the fixed disc; when the discharging pipe rotates reversely, the hole diameter of the discharging pipe can be reduced, so that the discharging flow is reduced, on the contrary, the hole diameter of the discharging pipe can be enlarged when the discharging pipe rotates reversely, and the situation that the casting size deviates due to the fact that the amount of molding sand filled into a mold does not meet the design requirement when the flow is too large or too small during discharging of the discharging pipe is prevented. And the production efficiency and the working convenience are improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to foundry sand mixing machine technical field, concretely is a kind of foundry sand mixing machine of convenient regulation discharge flow. BACKGROUND

[0002] As the key cornerstone of modern industrial system, casting is run through many pillar industries such as automobile, aerospace, ship and mechanical equipment, and continuously supplies core components and structural parts for them. From engine cylinder to airplane landing gear, from ship propeller to wind power hub, these high-precision and high-performance components cannot be separated from the strong support of casting process. As the core equipment in the casting process, sand mixer shoulders the heavy responsibility of accurately mixing raw materials such as molding sand, binder and additives according to specific proportion. The uniformity and performance stability of the molding sand produced directly determine the finished product quality, dimensional accuracy and mechanical properties of the casting, and it is called the "heart" of casting production.

[0003] However, the existing casting sand mixer needs to manually replace the discharge port component during use, which is a common practice. The operator needs to disassemble the old discharge port and install the new component under the condition that the equipment is stopped, which is time-consuming and laborious. Frequent disassembly and assembly can accelerate the wear of the discharge port, resulting in poor sealing, sand leakage and impurity mixing, which reduces the quality of molding sand and production efficiency. Moreover, manual replacement of the discharge port by the staff can reduce the convenience of discharge flow adjustment and increase the difficulty of work. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a kind of foundry sand mixing machine of convenient regulation discharge flow to solve the problems raised in the above background technology.

[0005] To achieve the above purpose, the utility model provides the following technical scheme: a kind of foundry sand mixing machine of convenient regulation discharge flow, including body, by pouring material from inlet, and by mixing blade to molding sand, binder and additive materials are mixed, the control box is fixedly installed on the top of the body, the material collecting cylinder is fixedly installed on the left top of the body, the sand mixing cylinder is fixedly installed on the top of the body, the inlet is fixedly installed on the bottom of the sand mixing cylinder, the discharge pipe is fixedly installed on the left side of the sand mixing cylinder, the discharge pipe surface is provided with fixed assembly and movable assembly for conveniently adjusting discharge flow, and the movable assembly includes:

[0006] The fixed disc is fixedly installed on the surface of the discharge pipe, a rotating disc is rotatably connected inside the fixed disc, a control plate is fixedly installed outside the rotating disc, the control plate is manually operated to slide outside the fixed disc, the rotating disc is driven to rotate when the control plate slides, a connecting rod is driven to slide on the surface of the rotating disc through the sliding groove on the surface of the rotating disc when the rotating disc rotates, and the control block is moved in the sliding direction of the connecting rod when the connecting rod slides.

[0007] Preferably, a connecting strip is fixedly installed inside the fixed disc, a sliding rod is slidably connected to the surface of the connecting strip, and a control block is fixedly installed inside the sliding rod.

[0008] Preferably, the fixed assembly comprises a positioning ring fixedly installed on the surface of the discharge pipe, the control plate is reversely driven to rotate inside the fixed disc when the control plate is reversely manually operated to slide, the control block inside the fixed disc is driven to move away from the center point of the fixed disc, the aperture of the discharge pipe is enlarged, the amount of molding sand filled in the mold is not in line with the design requirements when the flow of the discharge pipe is too large or too small during discharging, the size of the casting is deviated, the production efficiency is improved, and the convenience of work is improved, and a positioning block is fixedly installed inside the positioning ring.

[0009] Preferably, a fixed plate is fixedly installed inside the control plate, a pull rod is manually pulled upward to drive a sliding plate to slide upward inside the fixed plate, the insert plate is driven to slide upward inside the control plate when the sliding plate slides, and the insert rod is driven to slide upward when the insert plate slides.

[0010] Preferably, the sliding plate is fixedly installed with a pull rod on the surface, the sliding plate is fixedly installed with an insert plate inside, and the insert plate is fixedly installed with an insert rod at the bottom.

[0011] Preferably, the rotating disc surface is provided with a sliding groove, which can drive the sliding rod to slide on the surface of the rotating disc, the connecting strip surface is provided with a strip-shaped groove, which can drive the connecting rod to slide on the surface of the connecting strip, and the fixed disc outer side is provided with a groove, which can drive the control plate to slide on the outer side of the fixed disc, so as to drive the rotation of the rotating disc.

[0012] Preferably, the control block surface is provided with a square groove, which can drive the sliding plate to slide in the control block and adjust the insertion rod up and down.

[0013] Compared with the prior art, the casting sand mixing machine provided by the utility model has the following beneficial effects:

[0014] 1. The casting sand mixing machine convenient to adjust the discharge flow, through the setting of the movable assembly, when the manual operation control plate slides on the outer side of the fixed disc, the rotation of the rotating disc is driven, when the rotating disc rotates, the connecting rod slides on the surface of the rotating disc, when the connecting rod slides, the sliding direction of the one end of the control block and the connecting rod is driven to move, so that the control block moves towards the center point of the fixed disc, the aperture of the discharge pipe can be reduced, so as to reduce the discharge flow, on the contrary, when reversely rotating, the aperture of the discharge pipe can be enlarged, the amount of the molding sand filled in the mold when the discharge flow of the discharge pipe is too large or too small does not meet the design requirement, the size of the casting is deviated, the production efficiency and the convenience of work are improved.

[0015] 2. The casting sand mixing machine convenient to adjust the discharge flow, through the setting of the fixed assembly, when using, the sliding plate is driven to slide upwards by manually pulling the pull rod upwards, when the sliding plate slides, the insertion plate is driven to slide upwards on the control plate and the insertion rod, so that the limitation of the insertion rod by the positioning ring is removed, so that the rotation of the control plate can be controlled, and when the adjustment is completed, the pull rod is manually loosened, so that the sliding plate is reset under the action of the fixed spring, so that the insertion rod is reinserted in the inside of the positioning ring and is fixed, the convenience of the discharge flow adjustment is improved, and the stability of the use after the flow adjustment is enhanced. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a front view structural schematic diagram of the utility model;

[0017] Figure 2 It is a side view structural schematic diagram of the utility model;

[0018] Figure 3 It is a front view structural schematic diagram of the movable assembly of the utility model;

[0019] Figure 4 It is a part back view structural schematic diagram of the movable assembly of the utility model;

[0020] Figure 5It is the front view structural schematic drawing of the utility model turntable.

[0021] Figure 6 It is the front view structural schematic drawing of the utility model fixed assembly.

[0022] Figure 7 It is the side view structural schematic drawing of the utility model fixed assembly.

[0023] Figure 8 It is the fixed plate section structural schematic drawing of the utility model.

[0024] In the figure: 1, machine body;2, control box;3, receiving cylinder;4, sand mixing cylinder;5, inlet;6, discharge pipe;7, fixed assembly;71, positioning ring;72, positioning block;73, fixed plate;74, sliding plate;75, fixed spring;76, pull rod;77, plug rod;78, plug plate;8, movable assembly;81, fixed disc;82, turntable;83, control plate;84, connecting strip;85, sliding rod;86, control block;87, connecting rod;810, groove;820, sliding groove;840, strip groove;860, square groove. Specific implementation

[0025] As Figures 1-8 shown, the utility model provides a kind of technical scheme: a kind of casting sand mixer of facilitating adjustment discharge flow, including machine body 1, by pouring material from inlet 5, and by mixing blade to mix type sand, binder and additional materials such as material, machine body 1 top is fixedly installed with control box 2, machine body 1 top left side is fixedly installed with receiving cylinder 3, machine body 1 top is fixedly installed with sand mixing cylinder 4, sand mixing cylinder 4 bottom is fixedly installed with inlet 5, sand mixing cylinder 4 left side is fixedly installed with discharge pipe 6, discharge pipe 6 surface is provided with the fixed assembly 7 and movable assembly 8 of facilitating adjustment discharge flow, and movable assembly 8 includes: fixed disc 81, turntable 82, control plate 83, connecting strip 84, sliding rod 85, control block 86, connecting rod 87.

[0026] The fixed disc 81 is fixedly installed on the surface of the discharge pipe 6, the rotating disc 82 is rotatably connected inside the fixed disc 81, the control plate 83 is fixedly installed on the outer side of the rotating disc 82, the control plate 83 is manually operated to slide on the outer side of the fixed disc 81, when the control plate 83 slides, the rotating disc 82 is driven to rotate, when the rotating disc 82 rotates, the connecting rod 87 is driven to slide on the surface of the rotating disc 82 through the sliding groove 820 on the surface of the rotating disc 82, when the connecting rod 87 slides, the control block 86 is moved to the sliding direction of the connecting rod 87, the control plate 83 penetrates the fixed disc 81, the connecting strip 84 is fixedly installed on the inner side of the fixed disc 81, the sliding rod 85 is slidingly connected on the surface of the connecting strip 84, the control block 86 is fixedly installed on the inner side of the sliding rod 85, when the control block 86 slides, the sliding rod 85 on the surface of the control block 86 slides on the surface of the connecting strip 84, so that the control block 86 moves to the center point of the fixed disc 81, when the control block 86 moves to the center point, the aperture of the discharge pipe 6 is reduced, so that the discharge flow is reduced, the connecting rod 87 is fixedly installed on the inner side of the control block 86 and slidingly connected on the surface of the rotating disc 82, when the control plate 83 is reversely manually operated to slide, the control plate 83 drives the rotating disc 82 to reversely rotate inside the fixed disc 81, so that the control block 86 inside is driven to move away from the center point of the fixed disc 81, so that the aperture of the discharge pipe 6 is enlarged, when the discharge flow of the discharge pipe 6 is too large or too small, the amount of molding sand filling the mold does not meet the design requirements, the size of the casting is deviated, the production efficiency and the working convenience are improved.

[0027] The fixed assembly 7 comprises a positioning ring 71 fixedly installed on the surface of the discharge pipe 6, a positioning block 72 fixedly installed inside the positioning ring 71, a fixed plate 73 fixedly installed on the inner side of the control plate 83, a slide plate 74 which needs to be manually pulled upwards to drive the slide plate 74 to slide upwards inside the fixed plate 73, an insertion plate 78 which slides upwards inside the control plate 83 when the slide plate 74 slides, an insertion rod 77 which slides upwards when the insertion plate 78 slides, the slide plate 74 being slidingly connected inside the fixed plate 73, a fixed spring 75 fixedly installed on the bottom of the slide plate 74 and inside the fixed plate 73, a pull rod 76 fixedly installed on the surface of the slide plate 74, the insertion plate 78 being fixedly installed on the inner side of the slide plate 74, the insertion rod 77 being fixedly installed on the bottom of the insertion plate 78, the pull rod 76 being manually released after adjustment to reset the slide plate 74 under the action of the fixed spring 75, the insertion rod 77 being reinserted inside the positioning ring 71 for fixation, the convenience of discharge flow adjustment being improved, the stability of use after flow adjustment being enhanced, a sliding groove 820 being formed on the surface of the rotating disc 82 to drive the slide rod 85 to slide on the surface of the rotating disc 82, a strip-shaped groove 840 being formed on the surface of the connecting strip 84 to drive the connecting rod 87 to slide on the surface of the connecting strip 84, a recess 810 being formed on the outer side of the fixed disc 81 to drive the control plate 83 to slide on the outer side of the fixed disc 81 to rotate the rotating disc 82, a square groove 860 being formed on the surface of the control block 86 to drive the slide plate 74 to slide inside the control block 86 and adjust the insertion rod 77 up and down.

[0028] When the casting muller is in use, the materials are poured into the inlet 5 and mixed by the stirring blades. The stirring blades are generally installed on the rotating main shaft, and when the main shaft rotates, the blades rotate at high speed. The spiral blades can generate axial and tangential forces during rotation, lifting the materials upward from the bottom of the mixing drum 4 and pushing them outward, forming a circulating flow in the drum, thereby achieving uniform mixing. With the continuous rotation of the stirring blades, the materials in the mixing drum 4 are constantly turned over. The materials near the blades are first driven, and then the power is transmitted to other materials through mutual collision and friction between the materials. This turning makes the materials at different positions exchange positions, forming convection. When the discharge flow needs to be adjusted, the control panel 83 can be manually operated to slide outside the fixed disc 81. When the control panel 83 slides, it drives the rotation of the turntable 82. When the turntable 82 rotates, it drives the connecting rod 87 to slide on the surface of the turntable 82 through the sliding groove 820 on its surface. When the connecting rod 87 slides, it drives one end of the control block 86 to move in the sliding direction of the connecting rod 87. When the control block 86 slides, it slides on the surface of the connecting strip 84 through the sliding rod 85 on its surface, causing the control block 86 to move towards the center point of the fixed disc 81. When the control block 86 moves towards the center point, the aperture of the discharge pipe 6 can be reduced, thereby reducing the discharge flow. When the control panel 83 is manually operated in the opposite direction, the control panel 83 drives the turntable 82 to rotate in the opposite direction inside the fixed disc 81, thereby causing the control block 86 inside to move away from the center point of the fixed disc 81, causing the aperture of the discharge pipe 6 to be enlarged. This prevents the amount of sand filling the mold from being too large or too small when the discharge pipe 6 discharges, which does not meet the design requirements and can cause the size of the casting to deviate, improving production efficiency and work convenience.

[0029] When adjusting, first manually pull the pull rod 76 upward to drive the sliding plate 74 to slide upward inside the fixed plate 73. When the sliding plate 74 slides, it drives the insertion plate 78 to slide upward inside the control panel 83. When the insertion plate 78 slides, it drives the insertion rod 77 to slide upward, thereby releasing the restriction of the positioning ring 71 on the insertion rod 77, allowing the rotation of the control panel 83 to be controlled. After adjustment is complete, the pull rod 76 can be manually released to allow the sliding plate 74 to reset under the action of the fixed spring 75, causing the insertion rod 77 to be reinserted inside the positioning ring 71 for fixation, improving the convenience of discharge flow adjustment and enhancing the stability of the flow adjustment after use.

[0030] The utility model has made the detailed description to the utility model generally above, but can make some modification or improvement to it on the basis of the utility model, this is obvious to the general skilled person in the technical field. Therefore, the modification or improvement without departing from the utility model thought spirit, all are within the protection scope of the utility model.

Claims

1. A casting sand muller facilitating adjustment of discharge flow, comprising a machine body (1), characterized in that: The body (1) top fixed mounting control box (2), the body (1) top left fixed mounting material collecting cylinder (3), the body (1) top fixed mounting sand mixing cylinder (4), the sand mixing cylinder (4) bottom fixed mounting inlet (5), the sand mixing cylinder (4) left fixed mounting discharge pipe (6), the discharge pipe (6) surface is provided with the fixed assembly (7) and movable assembly (8) convenient for adjusting the discharge flow, and the movable assembly (8) includes: fixed disc (81), the fixed disc (81) fixed mounting on the surface of discharge pipe (6), the fixed disc (81) inside rotationally connected with rotary disc (82), the rotary disc (82) outside fixed mounting control board (83), the control board (83) penetrates fixed disc (81).

2. A casting sand muller for facilitating adjustment of discharge flow rate according to claim 1, characterized in that: The fixed disc (81) inside fixed mounting connecting strip (84), the connecting strip (84) surface slidingly connected with slide rod (85), the slide rod (85) inside fixed mounting control block (86), the control block (86) inside fixed mounting connecting rod (87), the connecting rod (87) slidingly connected on the surface of rotary disc (82).

3. A casting sand muller for facilitating adjustment of discharge flow rate according to claim 1, characterized in that: The fixed assembly (7) includes: positioning ring (71), the positioning ring (71) fixed mounting on the surface of discharge pipe (6), the positioning ring (71) inside fixed mounting positioning block (72).

4. A casting sand muller for facilitating adjustment of discharge flow rate according to claim 1, characterized in that: The control board (83) inside fixed mounting fixed plate (73), the fixed plate (73) inside slidingly connected with slide plate (74), the slide plate (74) bottom fixed mounting fixed spring (75), the fixed spring (75) fixed mounting in the fixed plate (73) inside.

5. A casting sand muller for facilitating adjustment of the discharge flow rate according to claim 4, characterized in that: The slide plate (74) surface fixed mounting pull rod (76), the slide plate (74) inside fixed mounting plug plate (78), the plug plate (78) bottom fixed mounting plug rod (77).

6. A casting sand muller for facilitating adjustment of discharge flow rate according to claim 2, characterized in that: The rotary disc (82) surface is equipped with the chute (820), the connecting strip (84) surface is equipped with strip slot (840), and the fixed disc (81) outside is equipped with recess (810).

7. A casting sand muller for facilitating adjustment of the discharge flow rate according to claim 2, characterized in that: The control block (86) surface is equipped with square groove (860).