Efficient cooling type die casting forming die

By installing heat exchange components and a rotating air-cooling structure in the die-casting mold, the problem of high workpiece temperature after molding is solved, achieving efficient cooling and avoiding burns and damage.

CN223506196UActive Publication Date: 2025-11-04CHUANGSITE PRECISION MACHINERY KUNSHAN CO LTD
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Patent Information

Application Number
CN202422703234.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-06
Publication Date
2025-11-04
Estimated Expiration
2034-11-06

AI Technical Summary

Technical Problem

Existing die-casting molds lack a rapid heat dissipation structure after processing, resulting in high temperatures in the molded workpieces, which are prone to burns and damage.

Method used

Heat exchange components and a rotating air-cooled heat dissipation structure are installed in the mold. The heat exchange components, consisting of bottom and side heat dissipation pipes made of stainless steel and inlet and outlet water ports, are used for water circulation cooling. The rotating plate driven by the motor drives the fan to dissipate heat from the workpiece.

Benefits of technology

It achieves rapid cooling, avoids workpiece burns and damage, and improves the cooling efficiency of the molding die.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223506196U_ABST
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Abstract

The utility model discloses an efficient cooling type die casting forming die, and particularly relates to the technical field of die casting dies, the efficient cooling type die casting forming die comprises a lower die base, the top of the lower die base is provided with a die cavity, a heat exchange assembly is installed at the position, located outside the die cavity, in the lower die base, and the edge of the top end of the lower die base is fixedly connected with a vertical plate in the vertical direction; a top plate is fixedly connected to the outer wall of the top of the vertical plate, a motor is mounted at the top of the top plate, and a fixing plate is fixedly connected to the position, below the top plate, of the outer wall of the middle of the vertical plate. The heat exchange assembly is installed at the position, located outside the die cavity, in the lower die base, heat around a die-cast workpiece can be conveniently subjected to heat exchange treatment, and therefore the cooling effect is achieved, the rotary air cooling heat dissipation structure is arranged above the die cavity and used in cooperation with the heat exchange assembly, and the heat dissipation efficiency of the die-cast workpiece is improved. And cooling treatment of the die-casting forming die after machining can be further improved.
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Description

Technical Field

[0001] This utility model relates to the field of die casting mold technology, and more specifically, to a high-efficiency cooling die casting mold. Background Technology

[0002] A die-casting mold is a component that presses sheet metal into a certain shape. A die-casting mold includes an upper mold and a lower mold. The lower mold has a lower cavity on top, and the upper mold has an upper cavity on the bottom. The lower cavity and the upper cavity are combined to form an integral mold cavity, in which the product is formed.

[0003] A search revealed that Chinese patent CN214920385U discloses a molding die for magnesium-aluminum alloy die castings, relating to the field of die casting mold technology. The use of a demolding mechanism facilitates the ejection of the molded product from the lower mold cavity, making it easier for workers to remove the product from the lower mold and preventing collisions between the product and the cavity. This also improves production efficiency.

[0004] While the aforementioned die-casting molds facilitate the removal of the molded product from the workpiece during use, the lack of a rapid heat dissipation structure after processing makes the molded workpiece, due to its high temperature, susceptible to burns. Furthermore, although the workpiece has already taken shape, using clamps to handle it at high temperatures can easily damage it. Therefore, how to rapidly dissipate heat from the molded workpiece is a problem that needs to be solved. Utility Model Content

[0005] In order to overcome the above-mentioned defects of the prior art, this utility model provides a high-efficiency cooling die casting mold.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency cooling die-casting mold, comprising a lower mold base, a mold cavity at the top of the lower mold base, a heat exchange assembly installed inside the lower mold base at a position outside the mold cavity, and a vertical plate fixedly connected to the top edge of the lower mold base along the vertical direction. A top plate is fixedly connected to the top outer wall of the vertical plate, a motor is installed on the top of the top plate, and a fixing plate is fixedly connected to the middle outer wall of the vertical plate at a position below the top plate. A rotating shaft is connected vertically downward between the output end of the motor and the top of the fixing plate. An externally fixed rotating plate is provided. A hydraulic cylinder is fixedly installed at the top center of the rotating plate. The piston at the output end of the hydraulic cylinder extends vertically downward to the bottom of the rotating plate and is fixedly connected to a lifting plate. An upper module matching the mold cavity structure is provided at the bottom of the lifting plate. A protruding plate is provided at the bottom end of the rotating plate. A limit stop is fixedly connected vertically at the top end of the lower mold base near the outer side of the protruding plate. A horizontal bar is fixedly connected horizontally on the outer side wall of the end of the rotating plate near the vertical plate. Several fans are installed at the bottom of the horizontal bar. A control switch is installed on the outer wall of the vertical plate.

[0007] As a further improvement to the technical solution of this utility model, the heat exchange assembly includes a bottom heat exchange tube installed inside the lower mold base and located below the mold cavity. Both ends of the bottom heat exchange tube are connected to side heat dissipation tubes at positions on both sides of the mold cavity. One end of the side heat dissipation tube extends to the outside of the lower mold base and is provided with a water inlet. The other end of the side heat dissipation tube is connected to a return pipe, and one end of the return pipe extends to the outside of the lower mold base and is provided with a water outlet.

[0008] As a further improvement to the technical solution of this utility model, the heat exchange component is made of stainless steel, and the lower mold base is provided with a cavity for installing the heat exchange component.

[0009] As a further improvement to the technical solution of this utility model, the top plate and the fixed plate are welded to the outer wall of the vertical plate, and a bearing seat is provided at the top of the fixed plate corresponding to the end position of the rotating shaft.

[0010] As a further improvement to the technical solution of this utility model, the interior of the rotating plate is provided with a through hole for the piston movement at the output end of the hydraulic cylinder, and the exterior of the hydraulic cylinder is provided with a fixing frame, which is fixedly connected to the top of the rotating plate by screws.

[0011] As a further improvement to the technical solution of this utility model, the two ends of the lifting plate are fixedly connected with limit rods in the vertical direction on both sides of the hydraulic cylinder. The top of the limit rods passes through and extends to the top of the rotating plate. Limit holes are provided inside the rotating plate at the connection point of the limit rods.

[0012] As a further improvement to the technical solution of this utility model, the crossbar and the outer wall of the rotating plate are fixedly connected by welding or screws, and the fan is fixedly installed at the bottom of the crossbar by screws.

[0013] The beneficial effects of this utility model are:

[0014] 1. A heat exchange component is installed inside the lower mold base at a position outside the mold cavity. The heat exchange component consists of a bottom heat exchange pipe, a side heat dissipation pipe, a water inlet, a return pipe, and a water outlet. The entire heat exchange component is made of stainless steel and is used to circulate water with an external circulating water pump and water tank. Cold water enters the interior of the heat exchange component to exchange heat with the heat around the die-cast workpiece, thereby achieving a cooling effect.

[0015] 2. By setting a rotating air-cooled heat dissipation structure above the mold cavity, after the upper module is raised during die casting, the motor is controlled to drive the rotating shaft to rotate, which in turn controls the rotating plate to rotate. The fan is then rotated to the upper position of the mold cavity to dissipate heat from the workpiece inside the mold cavity. With the use of heat exchange components, the cooling treatment of the die casting mold after processing can be further improved. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model.

[0017] Figure 2 This is a schematic diagram of the heat exchange component in this utility model.

[0018] Figure 3 This is a top view showing the connection between the fan, crossbar, and rotating plate in this utility model.

[0019] Figure 4 This is a schematic diagram of the rotating plate in this utility model.

[0020] The attached diagram is labeled as follows: 1. Lower mold base; 2. Mold cavity; 3. Vertical plate; 4. Top plate; 5. Motor; 6. Rotating shaft; 7. Fixed plate; 8. Bearing seat; 9. Rotating plate; 10. Hydraulic cylinder; 11. Lifting plate; 12. Upper module; 13. Limiting rod; 14. Protruding plate; 15. Limiting stop bar; 16. Crossbar; 17. Fan; 18. Control switch; 19. Water inlet; 20. Water outlet; 21. Bottom heat exchange pipe; 22. Side heat dissipation pipe; 23. Return pipe; 901. Perforation; 902. Limiting hole. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] As attached Figure 1-4 The high-efficiency cooling die-casting mold shown includes a lower mold base 1, a mold cavity 2 at the top of the lower mold base 1, a heat exchange assembly installed inside the lower mold base 1 at a position outside the mold cavity 2, a vertical plate 3 fixedly connected to the top edge of the lower mold base 1 along the vertical direction, a top plate 4 fixedly connected to the top outer wall of the top plate 3, a motor 5 installed on the top of the top plate 4, a fixing plate 7 fixedly connected to the middle outer wall of the vertical plate 3 at a position below the top plate 4, a rotating shaft 6 vertically downward connected between the output end of the motor 5 and the top of the fixing plate 7, and a rotating plate 9 fixedly connected to the outside of the rotating shaft 6. A hydraulic cylinder 10 is fixedly installed at the top center. The piston at the output end of the hydraulic cylinder 10 extends vertically downward to the bottom of the rotating plate 9 and is fixedly connected to a lifting plate 11. The bottom of the lifting plate 11 is provided with an upper module 12 that matches the structure of the mold cavity 2. A protruding plate 14 is provided at the bottom of the end of the rotating plate 9. A limit stop bar 15 is fixedly connected vertically at the top of the lower mold base 1 near the outer side of the protruding plate 14. A horizontal bar 16 is fixedly connected horizontally on the outer side wall of the end of the rotating plate 9 near the side where the vertical plate 3 is located. Several fans 17 are installed at the bottom of the horizontal bar 16. A control switch 18 is installed on the outer wall of the vertical plate 3.

[0023] As attached Figure 1-2 As shown, the heat exchange assembly includes a bottom heat exchange pipe 21 installed inside the lower mold base 1 below the mold cavity 2. Both ends of the bottom heat exchange pipe 21 are connected to side heat dissipation pipes 22 at positions on both sides of the mold cavity 2. One end of one side heat dissipation pipe 22 extends to the outside of the lower mold base 1 and is provided with a water inlet 19. The other end of the side heat dissipation pipe 22 is connected to a return pipe 23. One end of the return pipe 23 extends to the outside of the lower mold base 1 and is provided with a water outlet 20. The heat exchange assembly is made of stainless steel. The lower mold base 1 has a cavity for installing the heat exchange assembly. The heat exchange assembly is used to circulate water with an external circulating water pump and water tank, allowing cold water to enter the interior of the heat exchange assembly to exchange heat with the heat around the die-cast workpiece, thereby achieving a cooling effect.

[0024] As attached Figure 1 As shown, the top plate 4 and the fixed plate 7 are welded to the outer wall of the vertical plate 3. A bearing seat 8 is provided at the top of the fixed plate 7 corresponding to the end position of the rotating shaft 6, which facilitates the stable rotation of the rotating shaft 6.

[0025] As attached Figure 1 and attached Figure 3-4 As shown, the rotating plate 9 has a through hole 901 inside for the piston movement at the output end of the hydraulic cylinder 10, and a fixing bracket is provided on the outside of the hydraulic cylinder 10. The fixing bracket is fixedly connected to the top of the rotating plate 9 by screws, which facilitates the installation and fixing of the hydraulic cylinder 10.

[0026] As attached Figure 1 and attached Figure 4 As shown, both ends of the lifting plate 11 are fixedly connected to limit rods 13 on both sides of the hydraulic cylinder 10 in the vertical direction. The top of the limit rods 13 passes through and extends to the top of the rotating plate 9. The interior of the rotating plate 9 is provided with limit holes 902 corresponding to the connection of the limit rods 13, so as to facilitate the control of the lifting plate 11 to move stably in the vertical direction during the piston extension and retraction of the hydraulic cylinder 10.

[0027] As attached Figure 1 and attached Figure 3 As shown, the crossbar 16 is fixedly connected to the outer wall of the rotating plate 9 by welding or screws, and the fan 17 is fixedly installed at the bottom of the crossbar 16 by screws, which facilitates the connection of the crossbar 16 and the installation of the fan 17.

[0028] Working principle: This utility model designs a high-efficiency cooling die-casting mold, the specific structure of which is shown in the attached instruction manual. Figure 1-4 As shown, in this technical solution, the liquid to be die-cast is poured into the mold cavity 2. The piston of the hydraulic cylinder 10 is extended to control the lifting plate 11 and the upper module 12 to descend and die-cast the workpiece. After die-casting, the piston of the hydraulic cylinder 10 is retracted to control the upper module 12 to rise and detach from the mold cavity 2, thus completing one die-casting process. A heat exchange component is installed inside the lower mold base 1 at a position outside the mold cavity 2. This heat exchange component consists of a bottom heat exchange pipe 21, a side heat dissipation pipe 22, a water inlet 19, a return pipe 23, and a water outlet 20. The entire heat exchange component is made of stainless steel and is used for water circulation with an external circulating water pump and water tank, allowing cold water to enter the interior of the heat exchange component. The heat around the die-cast workpiece is exchanged to achieve a cooling effect. At the same time, a rotating air-cooled heat dissipation structure is set above the mold cavity 2. When the die-casting process raises the upper module 12, the control motor 5 drives the rotating shaft 6 to rotate, which in turn controls the rotating plate 9 to rotate. The control fan 17 rotates to the upper position of the mold cavity 2 to dissipate heat from the workpiece inside the mold cavity 2, further improving the cooling treatment after the die-casting mold is processed. After the cooling is completed and the workpiece is removed, the rotor of the control motor 5 reverses to drive the rotating plate 9 to reset. The convex plate 14 and the limit stop 15 are set to limit the upper module 12 to accurately rotate to the upper position of the mold cavity 2 for the processing of the next workpiece.

[0029] In the accompanying drawings of the embodiments disclosed in this utility model, only the structures involved in the embodiments of this utility model are shown. Other structures can be referred to with ordinary design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.

[0030] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A high-efficiency cooling die-casting mold, comprising a lower mold base (1), wherein a mold cavity (2) is provided on the top of the lower mold base (1), characterized in that: A heat exchange assembly is installed inside the lower mold base (1) at a position outside the mold cavity (2). A vertical plate (3) is fixedly connected to the top edge of the lower mold base (1) in the vertical direction. A top plate (4) is fixedly connected to the top outer wall of the vertical plate (3). A motor (5) is installed on the top of the top plate (4). A fixing plate (7) is fixedly connected to the middle outer wall of the vertical plate (3) at a position below the top plate (4). A rotating shaft (6) is connected vertically downward between the output end of the motor (5) and the top of the fixing plate (7). A rotating plate (9) is fixedly connected to the outside of the rotating shaft (6). A hydraulic cylinder (10) is fixedly installed at the top center of the rotating plate (9). The piston at the output end of the cylinder (10) extends vertically downward to the bottom of the rotating plate (9) and is fixedly connected to a lifting plate (11). The bottom of the lifting plate (11) is provided with an upper module (12) matching the structure of the mold cavity (2). The bottom of the end of the rotating plate (9) is provided with a protruding plate (14). The top of the lower mold base (1) is fixedly connected with a limit stop (15) in the vertical direction near the outer side of the protruding plate (14). The outer side wall of the end of the rotating plate (9) is fixedly connected with a horizontal bar (16) in the horizontal direction near the side where the vertical plate (3) is located. Several fans (17) are installed at the bottom of the horizontal bar (16). A control switch (18) is installed on the outer wall of the vertical plate (3).

2. The high-efficiency cooling die-casting mold according to claim 1, characterized in that: The heat exchange assembly includes a bottom heat exchange pipe (21) installed inside the lower mold base (1) and located below the mold cavity (2). Both ends of the bottom heat exchange pipe (21) are connected to side heat dissipation pipes (22) at positions on both sides of the mold cavity (2). One end of one side heat dissipation pipe (22) extends to the outside of the lower mold base (1) and is provided with a water inlet (19). The other end of the side heat dissipation pipe (22) is connected to a return pipe (23). One end of the return pipe (23) extends to the outside of the lower mold base (1) and is provided with a water outlet (20).

3. The high-efficiency cooling die-casting mold according to claim 1, characterized in that: The heat exchange component is made entirely of stainless steel, and the lower mold base (1) has a cavity inside for installing the heat exchange component.

4. The high-efficiency cooling die-casting mold according to claim 1, characterized in that: The top plate (4) and the fixed plate (7) are welded to the outer wall of the upright plate (3). A bearing seat (8) is provided at the top of the fixed plate (7) at the end position of the rotating shaft (6).

5. The high-efficiency cooling die-casting mold according to claim 1, characterized in that: The rotating plate (9) has a through hole (901) inside for the piston movement of the output end of the hydraulic cylinder (10), and a fixing frame is provided on the outside of the hydraulic cylinder (10). The fixing frame is fixedly connected to the top of the rotating plate (9) by screws.

6. The high-efficiency cooling die-casting mold according to claim 1, characterized in that: Both ends of the lifting plate (11) are fixedly connected to limit rods (13) on both sides of the hydraulic cylinder (10) in the vertical direction. The top of the limit rod (13) extends through and to the top of the rotating plate (9). The interior of the rotating plate (9) is provided with limit holes (902) corresponding to the connection of the limit rod (13).

7. The high-efficiency cooling die-casting mold according to claim 1, characterized in that: The crossbar (16) is fixedly connected to the outer wall of the rotating plate (9) by welding or screws, and the fan (17) is fixedly installed at the bottom of the crossbar (16) by screws.

Citation Information

Patent Citations

  • Forming die for magnesium-aluminum alloy die casting

    CN214920385U