Picosecond laser forming pelleter
By integrating multiple mechanisms through a picosecond laser forming sheet machine, the automated cutting and inspection of electrode sheets are achieved, solving the problems of high cost and low efficiency caused by repetitive handling and cutting in existing technologies, and improving the automation and production efficiency of lithium battery electrode sheet processing.
Patent Information
- Application Number
- CN202422643370.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-10-30
AI Technical Summary
The current lithium battery electrode processing involves repeated handling and cutting, resulting in high labor and time costs and low production efficiency.
The picosecond laser forming machine integrates unwinding, slitting, reinforcement, cutting, inspection, dust removal and feeding mechanisms to achieve automatic cutting of electrode tabs and slitting of electrode sheets. The picosecond laser cutting component performs electrode tab cutting, V-angle cutting and electrode sheet cutting, and performs size and defect inspection, and classifies and collects the electrode sheets.
It improves the automation level of electrode processing, reduces manual handling, increases production efficiency, and reduces costs.
Smart Images

Figure CN223506424U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of lithium battery production technology, and in particular to a picosecond laser forming machine. Background Technology
[0002] A lithium-ion battery cell consists of five parts: electrodes, separator, tabs, electrolyte, and packaging film. Electrodes typically refer to electrodes containing active materials that undergo a reduction reaction during discharge, possessing a high potential. Lithium-ion battery electrodes are a granular coating evenly applied to a metal current collector. Simply put, they are the core of the cell; one electrode is positive and the other negative, allowing electricity to flow. The tabs extend the electrodes and connect them to other components to conduct electricity.
[0003] In the electrode processing process, the electrode is cut into smaller pieces and then slit to form smaller electrodes. Currently, the common practice in the market is to first transport the electrode to a laser cutting machine to cut the tabs and then roll it up. Then, the electrode with the tabs cut is transported to a die-cutting and slitting machine to be die-cut and slit to form smaller electrodes. This method requires repeated winding and transporting of the electrode, which not only wastes labor and time costs but also results in low production efficiency. Utility Model Content
[0004] The main objective of this invention is to provide a picosecond laser forming machine to solve the above-mentioned technical problems, which can automatically cut electrode tabs and slit the electrode sheet.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A picosecond laser forming electrode sheet machine includes an unwinding mechanism, a slitting mechanism, a reinforcing mechanism, a cutting mechanism, a belt conveyor mechanism, an inspection mechanism, a dust removal mechanism, and a feeding mechanism. The unwinding mechanism is installed on one side of the slitting mechanism, the reinforcing mechanism is installed on one side of the slitting mechanism, the belt conveyor mechanism is installed on one side of the reinforcing mechanism, and the cutting mechanism, inspection mechanism, dust removal mechanism, and feeding mechanism are installed on one side of the belt conveyor mechanism. The unwinding mechanism unwinds the electrode sheet material strip, the slitting mechanism cuts the bottom edge of the electrode sheet material strip, the reinforcing mechanism strengthens the electrode tab area of the electrode sheet, the cutting mechanism cuts the electrode sheet material strip into electrode sheets, and the belt conveyor mechanism transports the electrode sheets sequentially through the inspection mechanism, the dust removal mechanism, and the feeding mechanism. The inspection mechanism inspects the size and defects of the electrode sheets, the dust removal mechanism removes dust from both ends of the electrode sheets, and the feeding mechanism sorts and collects the electrode sheets.
[0007] As a preferred technical solution, the unwinding mechanism includes an electrode unwinding assembly, a flattening roller assembly, and a tape receiving platform assembly. The flattening roller assembly is installed on one side of the electrode unwinding assembly, and the tape receiving platform assembly is installed above the flattening roller assembly. The electrode unwinding assembly unwinds the electrode material tape onto the flattening roller assembly, and the flattening roller assembly automatically flattens the electrode.
[0008] As a preferred technical solution, the slitting mechanism includes a slitting component and a tension swing roller assembly. The tension swing roller assembly is installed on one side of the slitting component. The slitting component cuts the bottom edge of the electrode strip, and the tension swing roller assembly adjusts the tension of the electrode strip.
[0009] As a preferred technical solution, the strengthening mechanism includes a strengthening component and a traveling correction component. The strengthening component is installed on one side of the traveling correction component. The strengthening component strengthens the tab area on the electrode sheet, and the traveling correction component corrects the deviation of the electrode sheet.
[0010] As a preferred technical solution, the cutting mechanism includes a buffer component, a traction component, and a picosecond laser cutting component. The traction component is installed on one side of the picosecond laser cutting component, and the buffer component is disposed close to the traction component. The buffer component buffers the electrode strip, the traction component drives the electrode strip, and the picosecond laser cutting component cuts the electrode strip to form an electrode.
[0011] As a preferred technical solution, the belt conveyor mechanism includes a first vacuum belt assembly, a second vacuum belt assembly, a third vacuum belt assembly, a fourth vacuum belt assembly, and a brush dust removal assembly. The first vacuum belt assembly, the second vacuum belt assembly, the third vacuum belt assembly, and the fourth vacuum belt assembly are connected end to end in sequence, and the brush dust removal assembly is installed at the lower end of the first vacuum belt assembly and the third vacuum belt assembly.
[0012] As a preferred technical solution, the detection mechanism includes a CCD size detection component, a first CCD defect detection component, and a second CCD defect detection component. The CCD size detection component detects the size of the electrode, and the first CCD defect detection component and the second CCD defect detection component detect defects on the two end faces of the electrode.
[0013] As a preferred technical solution, the dust removal mechanism includes a first dust removal component and a second dust removal component, wherein the first dust removal component and the second dust removal component respectively remove dust from both ends of the electrode sheet.
[0014] As a preferred technical solution, the feeding mechanism includes a feeding component, a straightening component, a qualified receiving box, a defective receiving box, and a waste bin. The straightening component straightens the electrode sheets. The feeding component pushes qualified electrode sheets into the qualified receiving box and defective electrode sheets into the defective receiving box according to the electrode sheet inspection results. Electrodes that do not meet the size requirements are conveyed to the waste bin by the belt conveyor mechanism.
[0015] The beneficial effects of this utility model are as follows: In the above-mentioned picosecond laser forming sheet machine, the unwinding mechanism unwinds the electrode strip, the slitting mechanism cuts off the bottom edge of the electrode strip and collects the bottom edge waste, the reinforcing mechanism strengthens the electrode tab area of the electrode to prevent the tab from folding, the cutting mechanism cuts the electrode strip into electrode sheets, that is, the electrode strip is sequentially cut into tabs, cuts V-angles and cuts the electrode sheet within the cutting range, and the tab waste is collected, the belt conveyor mechanism transmits the cut electrode sheets sequentially through the detection mechanism, the dust removal mechanism and the feeding mechanism, the detection mechanism detects the size and defects of the electrode sheets, the dust removal mechanism removes dust from both ends of the electrode sheets, and the feeding mechanism classifies and collects the electrode sheets as qualified, defective and unqualified according to the detection results of the detection mechanism. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the picosecond laser forming film machine involved in this utility model;
[0017] Figure 2 This is a flowchart illustrating the electrode production process involved in this utility model;
[0018] Figure 3 This is a schematic diagram of the slitting component involved in this utility model;
[0019] Figure 4 This is a schematic diagram of the slitting unit involved in this utility model. Figure 1 ;
[0020] Figure 5 This is a schematic diagram of the slitting unit involved in this utility model. Figure 2 ;
[0021] Figure 6 This is a schematic diagram of the feed roller structure and the discharge roller structure involved in this utility model.
[0022] Figure 7 This is a schematic diagram of the wiping blade structure involved in this utility model;
[0023] Figure 8 This is a schematic diagram of the picosecond laser cutting component involved in this utility model;
[0024] Figure 9This is a front view of the picosecond laser cutting component involved in this utility model;
[0025] Figure 10 This is a side view of the picosecond laser cutting component involved in this utility model;
[0026] Figure 11 This is a schematic diagram of the structure of the regularized component involved in this utility model;
[0027] Figure 12 This is a front view of the regularized component involved in this utility model;
[0028] Figure 13 This is a top view of the regularized component involved in this utility model;
[0029] Figure 14 This is a schematic diagram of the belt conveyor mechanism involved in this utility model.
[0030] Figure 15 This is a schematic diagram of the belt conveyor mechanism involved in this utility model. Detailed Implementation
[0031] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0032] like Figure 1 and Figure 2 As shown, a picosecond laser forming sheet production machine includes an unwinding mechanism 1, a slitting mechanism 2, a reinforcing mechanism 3, a cutting mechanism 4, a belt conveyor mechanism 5, a detection mechanism 6, a dust removal mechanism 7, and a feeding mechanism 8. The unwinding mechanism 1 is installed on one side of the slitting mechanism 2, the reinforcing mechanism 3 is installed on one side of the slitting mechanism 2, the belt conveyor mechanism 4 is installed on one side of the reinforcing mechanism 3, and the cutting mechanism 4, detection mechanism 6, dust removal mechanism 7, and feeding mechanism 8 are installed on one side of the belt conveyor mechanism 5. The unwinding mechanism 1 unwinds the electrode sheet material strip, the slitting mechanism 2 cuts off the bottom edge of the electrode sheet material strip and collects the bottom edge waste, and the reinforcing mechanism 7... Mechanism 3 reinforces the tab area of the electrode sheet to prevent the tab from folding. Cutting mechanism 4 cuts the electrode strip into electrode sheets, that is, it sequentially cuts the tab, cuts the V-angle, and cuts the electrode sheet within the cutting range, and collects the tab waste. After the electrode sheets are cut, belt conveyor mechanism 5 transmits them sequentially through inspection mechanism 6, dust removal mechanism 7, and feeding mechanism 8. Inspection mechanism 6 inspects the size and defects of the electrode sheets. Dust removal mechanism 7 removes dust from both ends of the electrode sheets. Feeding mechanism 8 classifies and collects the electrode sheets according to the inspection results of inspection mechanism 6, classifying them as qualified, defective, or substandard in size.
[0033] The unwinding mechanism 1 includes an electrode unwinding assembly 11, a flattening roller assembly 12, and a tape receiving platform assembly 13. The flattening roller assembly 12 is installed on one side of the electrode unwinding assembly 11, and the tape receiving platform assembly 13 is installed above the flattening roller assembly 11. The electrode unwinding assembly 11 unwinds the electrode material strip onto the flattening roller assembly 12, and the flattening roller assembly 12 automatically flattens the electrode. After the electrode material roll is unwound, the tape receiving platform assembly 13 cuts the old material strip and splices the end of the new material strip with the cut end of the old material strip. In particular, the electrode unwinding assembly 11 is equipped with an electrode unwinding correction detection assembly 111. The electrode unwinding correction detection assembly 111 detects the unwound electrode material strip, enabling the electrode unwinding assembly 11 to center and correct the electrode strip, preventing the electrode from shifting during the unwinding process.
[0034] The slitting mechanism 2 includes a slitting component 21 and a tension swing roller assembly 22. The tension swing roller assembly 22 is installed on one side of the slitting component 21. The slitting component 21 cuts the bottom edge of the electrode strip. The waste material generated by the cutting is collected by the waste pipe. The tension swing roller assembly 22 adjusts the tension of the electrode strip to ensure smooth electrode transmission.
[0035] like Figure 3 As shown, the slitting assembly 21 includes a slitting bracket 211, a slitting unit 212, an infeed roller structure 213, an outfeed roller structure 214, a wiping structure 215, and a dust removal structure 216. The slitting unit 212, the infeed roller structure 213, the outfeed roller structure 214, and the wiping structure 215 are fixed on the slitting bracket 211. The infeed roller structure 213 and the outfeed roller structure 214 are installed on both sides of the slitting unit 212. The dust removal structure 216 is installed on the slitting unit 212. The slitting unit 212 slits the electrode strip and cuts off the bottom waste. The infeed roller structure 213 is used to assist the electrode strip in entering the slitting unit 212. The outfeed roller structure 214 is used to assist the electrode strip in leaving the slitting unit 212. The wiping structure 215 cleans the slitting unit 212. The dust removal structure 216 is used to collect the dust generated during slitting.
[0036] Please combine Figure 4 and Figure 5As shown, the slitting unit 212 includes a slitting mounting base 2121, an upper slitting structure 2122, and a lower slitting structure 2123. The upper slitting structure 2122 and the lower slitting structure 2123 are mounted on the slitting mounting base 2121, with the upper slitting structure 2122 positioned close to the lower slitting structure 2123. The upper slitting structure 2122 includes an upper slitting motor 2124, an upper slitting roller 2125, and an upper slitting blade 2126. The upper slitting roller 2125 is rotatably mounted on the slitting mounting base 2121. The upper slitting motor 2124 is mounted on the slitting mounting base 2121, and the upper slitting blade 2126 is mounted on the upper slitting roller 2125. The upper slitting motor 2124 drives the upper slitting roller 2125. The 25-rotation, lower slitting structure 2123 includes a lower slitting motor 2127, a lower slitting roller 2128, and a lower slitting blade 2129. The lower slitting roller 2129 is rotatably mounted on the slitting mounting base 2121. The lower slitting motor 2127 is mounted on the slitting mounting base 2121. The lower slitting blade 2139 is mounted on the lower slitting roller 2128 and is aligned with the upper slitting blade 2136. The lower slitting motor 2127 drives the lower slitting roller 2128 to rotate, and causes the upper slitting roller 2125 to rotate relative to the lower slitting roller 2128, thereby driving the electrode strip transmission. The lower slitting blade 2139 and the upper slitting blade 2136 interact to cut off the bottom edge waste of the electrode strip.
[0037] like Figure 6 As shown, the feed roller structure 213 includes a feed roller bracket 2131, a feed roller 2132, and a feed roller knob 2133. The feed roller 2132 and the feed roller knob 2133 are mounted on the feed roller bracket 2131, and the feed roller knob 2133 is connected to the feed roller 2132. By operating the feed roller knob 2133, the position of the feed roller 2132 on the feed roller bracket 2131 can be adjusted to assist the electrode strip in entering the slitting unit 212.
[0038] The discharge roller structure 214 includes a discharge roller bracket 2141, a discharge roller 2142, and a discharge roller knob 2143. The discharge roller 2142 and the discharge roller knob 2143 are mounted on the discharge roller bracket 2141, and the discharge roller knob 2143 is connected to the discharge roller 2142. By operating the discharge roller knob 2143, the position of the discharge roller 2142 on the discharge roller bracket 2141 can be adjusted to assist the electrode sheet material strip in leaving the slitting unit 212.
[0039] like Figure 7As shown, the wiping structure 215 includes an alcohol tank 2151, a peristaltic pump 2152, an alcohol conduit (not shown in the figure), and a conduit connector 2153. The conduit connector 2153 is installed on the upper end of the slitting mounting base 2121 and aligned with the upper slitting blade 2156. The alcohol conduit connects the peristaltic pump 2152 to the conduit connector 2153. The peristaltic pump 2152 pumps alcohol from the alcohol tank 2151 and delivers it to the conduit connector 2153 through the alcohol conduit. The alcohol drips from the conduit connector 2153 onto the upper slitting blade 2156, cleaning the upper slitting blade 2156 and the lower slitting blade 2159.
[0040] The dust removal structure 216 includes an upper dust removal hood 2161 and a lower dust removal hood 2162. The upper dust removal hood 2161 and the lower dust removal hood 2162 are installed on the slitting mounting base 2121. The upper dust removal hood 2161 is aligned with the upper slitting blade 2136, and the lower dust removal hood 2162 is aligned with the lower slitting blade 2139. It is used to adsorb the dust generated during slitting.
[0041] The reinforcing mechanism 3 includes a reinforcing component 31 and a traveling correction component 32. The reinforcing component 31 is installed on one side of the traveling correction component 32. The reinforcing component 31 reinforces the tab area on the electrode sheet to prevent the tab from flipping. The traveling correction component 32 corrects the electrode sheet. The reinforcing component 31 is also equipped with a front-mounted reinforcing deviation detection component 311, which is located on one side of the reinforcing component 31 and is used to detect the position of the electrode sheet material strip to center and correct the electrode sheet material strip. The traveling correction component 32 is also equipped with a traveling correction detection component 321, which is located on one side of the traveling correction component 32. The traveling correction detection component 321 detects the position of the electrode sheet material strip so that the traveling correction component 32 can center and correct the electrode sheet material strip according to its position.
[0042] The cutting mechanism 4 includes a buffer component 41, a traction component 42, and a picosecond laser cutting component 43. The traction component 42 is installed on one side of the picosecond laser cutting component 43, and the buffer component 41 is set close to the traction component 42. The buffer component 41 buffers the electrode strip, the traction component 42 pulls the electrode strip and performs tension isolation, and the picosecond laser cutting component 43 cuts the electrode strip to form an electrode. The electrode strip is sequentially cut with tabs, cuts V-angles, and cuts the electrode.
[0043] like Figure 9 , Figure 10 and Figure 8As shown, the picosecond laser cutting assembly 43 includes a first laser 4311, a second laser 4312, a third laser 4313, a first optical path 4321, a second optical path 4322, a third optical path 4323, a cutting bracket 433, a galvanometer driving module 434, a galvanometer 435, a field lens 436, and an electrode cutting base plate structure 437. The first laser 4311 is aligned with the first optical path 4321, the second laser 4312 is aligned with the second optical path 4322, and the third laser 4313 is aligned with the third optical path 4323. The first optical path 4321, the second optical path 4322, and the third optical path 4323 are arranged opposite to each other in sequence. Three galvanometers 435 and three field lenses 436 are provided. The field lens 436 is fixed on the galvanometer 435. The third optical path 4323 and the galvanometer driving module 434 are mounted on the cutting bracket 433. The galvanometer driving module 434 drives the galvanometer 4311. The focus is adjusted by moving the galvanometer 435. The galvanometer drive module 434 is a lead screw adjustment module. The electrode cutting base plate structure 437 is installed below the field lens 436 to fix the electrode strip. The first laser 4311 emits a first beam to the first optical path 4321. The first optical path 4321 refracts the first beam to the second optical path 4322. The second laser 4312 emits a second beam to the second optical path 4322. The second optical path 4322 refracts the first beam and the second beam to the third optical path 4323. The third laser 4313 emits a third beam to the third optical path 4323. The third optical path 4323 refracts the first beam, the second beam, and the third beam to the three galvanometers 435 respectively. The galvanometers 435 refract the beams and emit them through the field lens 436 to cut the electrode strip located on the electrode cutting base plate structure 437, cut the V-angle, and cut the electrode.
[0044] The electrode cutting base plate structure 437 includes a cutting base plate bracket 4371, a cutting base plate 4372, a cutting clamping structure 4373, and a cutting waste channel 4376. The cutting base plate 4372, the cutting clamping structure 4373, and the cutting waste channel 4376 are mounted on the cutting base plate bracket 4371, and the cutting clamping structure 4373 is mounted on both sides of the cutting base plate 4372 for clamping the two ends of the electrode during laser cutting. The cutting waste channel 4376 is mounted on one side of the cutting base plate 4372 and aligned with the tab area of the electrode strip. The cutting waste channel 4376 is connected to negative air pressure to collect waste generated during laser cutting. The cutting clamping structure 4373 includes a cutting clamping cylinder 4374 and a cutting clamping block 4375. The cutting clamping cylinder 4374 drives the cutting clamping block 4375 to move relative to the cutting base plate 4372 to clamp the two ends of the electrode strip.
[0045] The testing mechanism 6 includes a CCD size detection component 61, a first CCD defect detection component 62, and a second CCD defect detection component 63. The CCD size detection component 61 detects the length and width of the electrode to detect its size, while the first CCD defect detection component 62 and the second CCD defect detection component 63 detect defects on the two end faces of the electrode.
[0046] The dust removal mechanism 7 includes a first dust removal component 71 and a second dust removal component 72, which respectively perform ion air knife dust removal and iron removal on both ends of the electrode sheet.
[0047] The feeding mechanism 8 includes a feeding component 81, a straightening component 82, a qualified receiving box 83, a defective receiving box 84, and a waste bin 85. The straightening component 82 straightens the electrode sheets. The feeding component 81 pushes qualified electrode sheets to the qualified receiving box 83 and pushes defective electrode sheets to the defective receiving box 84 according to the electrode sheet inspection results. Electrode sheets that do not meet the size requirements are conveyed to the waste bin 85 by the belt conveyor mechanism 5.
[0048] like Figure 11 , Figure 12 and Figure 13As shown, the straightening assembly 82 includes a straightening base 821, a straightening support moving unit 822, a straightening support base 823, a material box moving unit 824, a material box fixing unit 826, an electrode straightening unit 825, an electrode material supporting unit 827, a straightening dust removal unit 828, a straightening support 829, a material box positioning sensor 8210, and a material box full sensor 8211. The straightening support driving unit 822 is mounted on the straightening base 821 and drives the material box support base 823 to move. The straightening support 829 and the material box moving unit 824 are mounted on the straightening support base 823. The material box moving unit 824 drives the material box fixing unit 826 to move. The material box fixing unit 826 fixes the qualified receiving box 83 or the defective receiving box 84. The electrode material supporting unit 827 and the straightening dust removal unit 828 are mounted on the material box fixing unit 826, and the straightening dust removal unit 828 is mounted on... One side of the electrode support unit 827 is used to absorb dust flying during electrode transfer. Four electrode straightening units 825 are provided and installed on the straightening bracket 829. After the four electrode straightening units 825 straighten the electrodes on the belt conveyor mechanism 5, the feeding component 81 knocks the electrodes from the belt conveyor mechanism 5 to the electrode support unit 827. The electrode support unit 827 places the electrodes into the qualified receiving box 83 or the defective receiving box 84 and fixes them. The box position sensor 8210 and the box full sensor 8211 are respectively fixed on the straightening bracket 829. The box position sensor 8210 is used to sense when the qualified receiving box 83 or the defective receiving box 84 moves to the designated position when the box is installed. Then the box fixing unit 826 drives the box to be fixed. When the qualified receiving box 83 or the defective receiving box 84 is full of electrodes, the box full sensor 8211 sends a full signal.
[0049] The alignment support moving unit 822 includes an alignment support moving hand crank 8221, an alignment support moving guide rail 8222, an alignment support moving lead screw 8223, and an alignment support moving slider 8224. The alignment support moving guide rail 8222 is mounted on the alignment base 821. The alignment support moving slider 8224 is fixed on the alignment support base 823 and moves along the alignment support moving guide rail 8222. The alignment support moving hand crank 8221 is fixed to the end of the alignment support moving lead screw 8223. The alignment support moving lead screw 8223 is connected to the alignment support base 823. By operating the alignment support moving hand crank 8221, the alignment support base 823 is moved along the alignment support moving guide rail 8222, thereby adjusting the relative position of the alignment support base 823 to adjust the position of the electrode alignment unit 825.
[0050] The material box moving unit 824 includes a material box moving guide rail 8241, a material box moving motor 8242, a material box moving screw 8243, and a material box moving block 8244. The material box moving guide rail 8241 is fixed on the leveling bracket base 823. The material box moving screw 8243 is connected to the material box fixing unit 826. The material box moving block 8244 is fixed on the material box fixing unit 826 and moves along the material box moving guide rail 8241. The material box moving motor 8242 drives the material box moving screw 8243 to rotate, thereby moving the material box fixing unit 826 along the material box moving guide rail 8241 to adjust the position of the electrode leveling unit 825.
[0051] The electrode straightening unit 825 includes an electrode straightening cylinder 8251 and an electrode straightening block 8252. The electrode straightening cylinder 8251 drives the electrode straightening block 8252 to move. The four electrode units 825 are driven simultaneously to straighten the electrode to the designated position.
[0052] The material box fixing unit 826 includes a material box fixing plate 8261 and a material box fixing structure 8262. The material box fixing plate 8261 is installed on the material box moving unit 824, and the material box fixing structure 8262 is installed on both sides of the material box fixing plate 8261. A qualified material box 83 or a defective material box 84 is placed on the material box fixing plate 8261. The material box fixing structure 8262 drives the qualified material box 83 or the defective material box 84 to be fixed. The material box fixing structure 8262 includes a material box fixing cylinder 8263 and a material box fixing block 8264. The material box fixing cylinder 8263 is installed on the material box fixing plate 8261. The material box fixing cylinder 8263 drives the material box fixing block 8264 to move. The two material box fixing structures 8262 act opposite each other to press the qualified material box 83 or the defective material box 84 to fix the material box.
[0053] The electrode support unit 827 includes an electrode support plate 8272 and an electrode support cylinder 8271. The electrode support cylinder 8271 is mounted on the leveling bracket 829. The electrode support cylinder 8271 drives the electrode support plate 8272 to move in the qualified receiving box 83 or the defective receiving box 84 to receive electrodes.
[0054] like Figure 14 and Figure 15As shown, the belt conveyor mechanism 5 includes a first vacuum belt assembly 51, a second vacuum belt assembly 52, a third vacuum belt assembly 53, a fourth vacuum belt assembly 54, and a brush dust removal assembly 55. The first vacuum belt assembly 51, the second vacuum belt assembly 52, the third vacuum belt assembly 53, and the fourth vacuum belt assembly 54 are connected end-to-end in sequence. The brush dust removal assembly 55 is installed at the lower ends of the first vacuum belt assembly 51 and the third vacuum belt assembly 53 to remove dust from the belts. The picosecond laser cutting assembly 43 is aligned with the front end of the first vacuum belt assembly 51. A CCD size detection assembly is also included. The first vacuum belt assembly 51 is aligned with the end of the first vacuum belt assembly 51. The first CCD defect detection assembly 62 and the first dust removal assembly 71 are aligned with the bottom of the second vacuum belt assembly 52. The second CCD defect detection assembly 63 and the second dust removal assembly 72 are aligned with the top of the third vacuum belt assembly 53. The feeding assembly 81 is located above the fourth vacuum belt assembly 54. There are two sizing assemblies 82, which are respectively located at the bottom of the fourth vacuum belt assembly 54. The qualified receiving box 83 and the defective receiving box 84 are respectively aligned with the sizing assembly 82. The waste bin 85 is located at the end of the fourth vacuum belt assembly 54.
[0055] The first vacuum belt assembly 51 includes a first vacuum belt bracket 511, a first belt drive motor 512, a first vacuum belt 513, a first vacuum chamber 514, a first belt tension roller 515, a first belt fixing roller 517, and a first vacuum belt bracket drive structure 516. The first vacuum belt bracket drive structure 516 drives the first vacuum belt bracket 511 to move. The first vacuum chamber 514 and the first belt fixing roller 517 are mounted on the first vacuum belt bracket 511, with the first belt fixing roller 517 mounted on both sides of the first vacuum chamber 514. The first vacuum belt 513 is driven between the two first belt fixing rollers 517 and covers the outer surface of the first vacuum chamber 514. The two first belt fixing rollers 517 drive the first vacuum belt 513 between the two first belt fixing rollers 517. 3. Supported by a first vacuum belt 513, which has first vacuum adsorption holes evenly distributed on it, the first vacuum adsorption holes are connected to the first vacuum chamber 514. The first vacuum chamber 514 is connected to negative pressure, so that the first vacuum adsorption holes form negative pressure to adsorb the electrode. The first belt tension roller 515 is installed at the lower end of the first vacuum chamber 514 and abuts against the first vacuum belt 513 to keep the first vacuum belt 513 taut. The first belt drive motor 512 drives the first belt tension roller 515 to drive the first vacuum belt 513 to transport the electrode. The first vacuum belt support drive structure 516 drives the first vacuum belt support 511 to move to adjust the relative position of the picosecond laser cutting component 43 and the first vacuum belt component 51.
[0056] The first vacuum belt support drive structure 516 includes a first vacuum belt support drive guide rail 5161, a first vacuum belt support drive slider 5162, a first vacuum belt support drive movable seat 5163, a first vacuum belt support drive lead screw 5164, and a first vacuum belt support drive hand crank 5165. The first vacuum belt support 511 is mounted on the first vacuum belt support drive movable seat 5163, and the first vacuum belt support drive movable seat 5163 is fixed to the first vacuum belt support drive slider 5162. The slider 5162 moves along the first vacuum belt support drive guide rail 5161. The first vacuum belt support drive screw 5164 is threadedly connected to the first vacuum belt support drive moving seat 5163. The first vacuum belt support drive hand crank 5165 is fixed to the end of the first vacuum belt support drive screw 5164. By operating the first vacuum belt support drive hand crank 5165, the first vacuum belt support drive screw 5164 is rotated, thereby driving the first vacuum belt support drive moving seat 5163 to move along the first vacuum belt support drive guide rail 5161.
[0057] The second vacuum belt assembly 52 includes a second vacuum belt bracket 521, a second vacuum belt drive cylinder 523, a second vacuum belt drive guide rail 522, a second vacuum belt structure 524, and a second vacuum belt tensioning structure 525. The second vacuum belt drive cylinder 523 and the second vacuum belt drive guide rail 522 are mounted on the second vacuum belt bracket 521. The second vacuum belt drive cylinder 523 drives the second vacuum belt structure 524 to move along the second vacuum belt drive guide rail 522 to move closer to or further away from the first vacuum belt assembly 51 and the third vacuum belt assembly 53. The second vacuum belt tensioning structure 525 is mounted on the second vacuum belt structure 524.
[0058] The second vacuum belt structure 523 includes a second vacuum belt moving seat 5241, a second vacuum chamber 5242, a second vacuum belt 5243, and a second belt fixing roller 5244. The second vacuum chamber 5242 and the second belt fixing roller 5244 are mounted on the second vacuum belt moving seat 5241, and the second belt fixing roller 5244 are mounted on both sides of the second vacuum chamber 5242. The second vacuum belt 5243 is driven between the two second belt fixing rollers 5244 and covers the outer surface of the second vacuum chamber 5242. The two second belt fixing rollers 5244 support the second vacuum belt 5243. The second vacuum belt 5243 has evenly distributed second vacuum adsorption holes, which communicate with the second vacuum chamber 5242. The second vacuum chamber 5242 is connected to negative pressure, which creates negative pressure in the second vacuum adsorption hole to adsorb and fix the electrode. The second vacuum belt tensioning structure 525 is installed on the second vacuum belt moving seat 5241 and abuts against the second vacuum belt 5243 to keep the second vacuum belt 5243 in a taut state. The second vacuum belt tensioning structure 525 includes a second belt drive motor 5251 and a second belt tensioning roller 5252. The second belt tensioning roller 5252 is rotatably disposed on the second vacuum belt moving seat 5241 and abuts against the second vacuum belt 5243. The second belt drive motor 5251 drives the second belt tensioning roller 5252 to rotate, thereby driving the second vacuum belt 5243 to transport the electrode.
[0059] The third vacuum belt assembly 53 includes a third vacuum belt bracket 531, a third belt drive motor 532, a third vacuum belt 533, a third vacuum chamber 534, a third belt tension roller 535, and a third belt fixing roller 537. The third vacuum chamber 534 and the third belt fixing roller 537 are mounted on the third vacuum belt bracket 531, and the third belt fixing roller 537 are mounted on both sides of the third vacuum chamber 534. The third vacuum belt 533 is driven between the two third belt fixing rollers 537 and covers the outer surface of the third vacuum chamber 534. The two third belt fixing rollers 537 drive the third vacuum belt 533 between the two third belt fixing rollers 535 and the third vacuum belt tension roller 536. Three vacuum belts 533 support the structure. The third vacuum belt 533 has three vacuum adsorption holes evenly distributed on it. The three vacuum adsorption holes are connected to the third vacuum chamber 534. The third vacuum chamber 534 is connected to negative pressure, which creates negative pressure in the three vacuum adsorption holes to adsorb the electrode. The third belt tension roller 535 is installed at the lower end of the third vacuum chamber 534 and abuts against the third vacuum belt 533 to keep the third vacuum belt 533 taut. The third belt drive motor 532 drives the third belt tension roller 535 to drive the third vacuum belt 533 to transport the electrode.
[0060] The fourth vacuum belt assembly 54 includes a fourth vacuum belt drive cylinder 543, a fourth vacuum belt drive guide rail 542, a fourth vacuum belt structure 544, and a fourth vacuum belt tensioning structure 545. The fourth vacuum belt drive cylinder 543 drives the fourth vacuum belt structure 544 to move along the fourth vacuum belt drive guide rail 542 to move closer to or further away from the third vacuum belt assembly 53. The fourth vacuum belt tensioning structure 545 is mounted on the fourth vacuum belt structure 544.
[0061] The fourth vacuum belt structure 543 includes a fourth vacuum belt moving seat 5441, a fourth vacuum chamber 5442, a fourth vacuum belt 5443, and a fourth belt fixing roller 5444. The fourth vacuum chamber 5442 and the fourth belt fixing roller 5444 are mounted on the fourth vacuum belt moving seat 5441, and the fourth belt fixing roller 5444 are mounted on both sides of the fourth vacuum chamber 5442. The fourth vacuum belt 5443 is driven between the two fourth belt fixing rollers 5444 and covers the outer surface of the fourth vacuum chamber 5442. The two fourth belt fixing rollers 5444 support the fourth vacuum belt 5443. The fourth vacuum belt 5443 has fourth vacuum adsorption holes evenly distributed on it, and the fourth vacuum adsorption holes communicate with the fourth vacuum chamber 5442. The fourth vacuum chamber 5442 is connected to negative pressure, which creates negative pressure in the fourth vacuum adsorption hole to adsorb and fix the electrode. The fourth vacuum belt tensioning structure 545 is installed on the fourth vacuum belt moving seat 5441 and abuts against the fourth vacuum belt 5443 to keep the fourth vacuum belt 5443 in a taut state. The fourth vacuum belt tensioning structure 545 includes a fourth belt drive motor 5451 and a fourth belt tensioning roller 5452. The fourth belt tensioning roller 5452 is rotatably disposed on the fourth vacuum belt moving seat 5441 and abuts against the fourth vacuum belt 5443. The fourth belt drive motor 5451 drives the fourth belt tensioning roller 5452 to rotate, thereby driving the fourth vacuum belt 5443 to transport the electrode.
[0062] During conveying, the first vacuum belt assembly 51 moves the electrode sheet to its end under negative pressure. The second vacuum belt drive cylinder 523 drives the second vacuum belt structure 524 downwards along the second vacuum belt drive guide rail 522 to approach the first vacuum belt assembly 51, so that the front end of the second vacuum belt structure 524 contacts the electrode sheet and then negatively adsorbs it. The system then resets and operates. The first dust removal assembly 71 removes dust from the electrode sheet, and then the first CCD defect detection assembly 62 detects defects on the end face of the electrode sheet. After the detection is completed, the electrode sheet is located at the end of the second vacuum belt structure 524. The second vacuum belt drive cylinder 523 then... Cylinder 523 drives the second vacuum belt structure 524 to move down along the second vacuum belt drive rail 522 to approach the third vacuum belt assembly 53. The third vacuum belt assembly 53 adsorbs the electrode sheet. The second dust removal assembly 72 removes dust from the electrode sheet. Subsequently, the second CCD defect detection assembly 63 detects defects on the end face of the electrode sheet. When the detection is completed, the electrode sheet moves to the end of the third vacuum belt assembly 53. The fourth vacuum belt drive cylinder 543 drives the fourth vacuum belt structure 544 to move along the fourth vacuum belt drive rail 542 to approach or move away from the third vacuum belt assembly 53. The fourth vacuum belt structure 544 drives the electrode sheet to the feeding mechanism 8 for sorting and collection.
[0063] The embodiments described above are merely preferred examples of this utility model and are not intended to limit the scope of implementation of this utility model. Therefore, all equivalent changes or modifications made to the structure, features and principles described in the claims of this utility model should be included within the scope of this utility model patent application.
Claims
1. A picosecond laser forming film machine, characterized in that, The device includes an unwinding mechanism, a slitting mechanism, a reinforcing mechanism, a cutting mechanism, a belt conveyor mechanism, an inspection mechanism, a dust removal mechanism, and a feeding mechanism. The unwinding mechanism is installed on one side of the slitting mechanism, the reinforcing mechanism is installed on one side of the slitting mechanism, the belt conveyor mechanism is installed on one side of the reinforcing mechanism, and the cutting mechanism, inspection mechanism, dust removal mechanism, and feeding mechanism are installed on one side of the belt conveyor mechanism. The unwinding mechanism unwinds the electrode strip, the slitting mechanism cuts the bottom edge of the electrode strip, the reinforcing mechanism strengthens the tab area of the electrode, the cutting mechanism cuts the electrode strip into electrode sheets, and the belt conveyor conveys the electrode sheets sequentially through the inspection mechanism, the dust removal mechanism, and the feeding mechanism. The inspection mechanism inspects the size and defects of the electrode sheets, the dust removal mechanism removes dust from both ends of the electrode sheets, and the feeding mechanism sorts and collects the electrode sheets.
2. The picosecond laser forming machine according to claim 1, characterized in that, The unwinding mechanism includes an electrode unwinding assembly, a flattening roller assembly, and a tape receiving platform assembly. The flattening roller assembly is installed on one side of the electrode unwinding assembly, and the tape receiving platform assembly is installed above the flattening roller assembly. The electrode unwinding assembly unwinds the electrode material tape onto the flattening roller assembly, and the flattening roller assembly automatically flattens the electrode.
3. The picosecond laser forming machine according to claim 1, characterized in that, The slitting mechanism includes a slitting component and a tension swing roller assembly. The tension swing roller assembly is installed on one side of the slitting component. The slitting component cuts the bottom edge of the electrode strip, and the tension swing roller assembly adjusts the tension of the electrode strip.
4. The picosecond laser forming machine according to claim 1, characterized in that, The strengthening mechanism includes a strengthening component and a traveling correction component. The strengthening component is installed on one side of the traveling correction component. The strengthening component strengthens the tab area on the electrode sheet, and the traveling correction component corrects the deviation of the electrode sheet.
5. The picosecond laser forming machine according to claim 1, characterized in that, The cutting mechanism includes a buffer component, a traction component, and a picosecond laser cutting component. The traction component is installed on one side of the picosecond laser cutting component, and the buffer component is located close to the traction component. The buffer component buffers the electrode strip, the traction component pulls the electrode strip, and the picosecond laser cutting component cuts the electrode strip to form an electrode.
6. The picosecond laser forming machine according to claim 1, characterized in that, The belt conveyor mechanism includes a first vacuum belt assembly, a second vacuum belt assembly, a third vacuum belt assembly, a fourth vacuum belt assembly, and a brush dust removal assembly. The first vacuum belt assembly, the second vacuum belt assembly, the third vacuum belt assembly, and the fourth vacuum belt assembly are connected end to end in sequence, and the brush dust removal assembly is installed at the lower end of the first vacuum belt assembly and the third vacuum belt assembly.
7. The picosecond laser forming machine according to claim 1, characterized in that, The testing mechanism includes a CCD size detection component, a first CCD defect detection component, and a second CCD defect detection component. The CCD size detection component detects the size of the electrode, and the first CCD defect detection component and the second CCD defect detection component detect defects on the two end faces of the electrode.
8. The picosecond laser forming machine according to claim 1, characterized in that, The dust removal mechanism includes a first dust removal component and a second dust removal component, which respectively remove dust from both ends of the electrode sheet.
9. The picosecond laser forming machine according to claim 1, characterized in that, The feeding mechanism includes a feeding component, a straightening component, a qualified receiving box, a defective receiving box, and a waste bin. The straightening component straightens the electrode sheets. The feeding component pushes qualified electrode sheets into the qualified receiving box and defective electrode sheets into the defective receiving box according to the electrode sheet inspection results. Electrodes that do not meet the size requirements are conveyed to the waste bin by the belt conveyor mechanism.
Citation Information
Cited By
Laser cutting device and method for pipeline treatment
CN122210263A