Welding jig
By designing welding fixtures for components such as slide rails and sliders, the problem of multiple processes and multiple devices in existing welding equipment has been solved, realizing multi-point automated welding, improving efficiency and accuracy, and reducing costs.
Patent Information
- Application Number
- CN202422353334.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-09-26
AI Technical Summary
Existing welding equipment requires multiple processes and multiple machines when welding different positions of the same workpiece, which is costly, time-consuming, and requires multiple clamping and positioning operations.
A welding fixture was designed, comprising a slide rail, a slider, a drive element, and a limit block, to realize the automatic movement and position adjustment of the clamping seat and the fixed seat. Combined with an elastic element and a water-cooling connector, it automatically compensates for electrode arm wear and ensures the accuracy of welding position.
It has enabled the automation of multi-point welding, reduced manual operation, improved welding efficiency and accuracy, reduced costs, and extended equipment life.
Smart Images

Figure CN223506502U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of welding fixture technology and relates to a welding fixture. Background Technology
[0002] Currently, existing welding equipment can only weld a single spot during the welding process. If welding is to be performed on different positions of the same workpiece, multiple processes need to be carried out sequentially, requiring multiple welding machines, which is costly. Furthermore, each welding process requires re-clamping and repositioning, which takes a long time and has considerable room for improvement. Summary of the Invention
[0003] The purpose of this invention is to address the aforementioned problems in the existing technology by proposing a welding fixture.
[0004] The objective of this utility model can be achieved through the following technical solution: a welding fixture, comprising:
[0005] The base is provided with a first slide rail and a second slide rail. The first slide rail includes a first position and a second position. The second slide rail is perpendicular to the first slide rail.
[0006] A clamping seat is connected to the base, and the clamping seat is provided with a first slider, which is slidably connected to the first slide rail;
[0007] A fixed base is connected to the base, and the fixed base is provided with a second slider, which is slidably connected to the second slide rail;
[0008] There are two movable seats, both of which are connected to the fixed seat and distributed along the length of the first slide rail. Each movable seat is provided with an electrode arm. When the first slider is in the first position, the electrode arm of one movable seat is aligned with the clamping seat. When the first slider is in the second position, the electrode arm of the other movable seat is aligned with the clamping seat.
[0009] In the above-mentioned welding fixture, a first driving element is further included. The first driving element is connected to the base, and the clamping seat is connected to the output end of the first driving element. The first driving element can drive the clamping seat to move relative to the base.
[0010] In the above-mentioned welding fixture, there are also two limiting blocks. Both limiting blocks are connected to the base. The clamping seat is located between the two limiting blocks and can contact the limiting blocks. When the clamping seat contacts one of the limiting blocks, the first slider is located in the first position. When the clamping seat contacts the other limiting block, the first slider is located in the second position.
[0011] In the above-mentioned welding fixture, a second driving element is further included. The second driving element is connected to the base, and the fixed base is connected to the output end of the second driving element. The second driving element can drive the fixed base to move relative to the base.
[0012] In the above-mentioned welding fixture, the electrode arm is provided with an electrode cap, the fixed base is also provided with a third slide rail, and the movable base is also provided with a third slider. The third slider is slidably connected to the third slide rail, and the third slide rail is parallel to the first slide rail.
[0013] In the above-mentioned welding fixture, an elastic element is also included. The two ends of the elastic element are respectively connected to the fixed base and the movable base. The elastic element drives the movable base to move relative to the fixed base toward the side where the electrode cap is located on the electrode arm.
[0014] The welding fixture described above also includes two water-cooling connectors. The electrode arm is provided with a water-cooling channel, and the two water-cooling connectors are respectively connected to the two ends of the water-cooling channel.
[0015] In the above-mentioned welding fixture, a clamping assembly is also included. The clamping assembly includes a clamping block and a clamping drive element. The clamping block is connected to the output end of the clamping drive element, and the clamping drive element is connected to the clamping seat. The clamping drive element can drive the clamping block to move closer to or away from the clamping seat.
[0016] The welding fixture described above also includes a first positioning component. The first positioning component includes a first positioning pin and a first positioning drive element. The first positioning pin is connected to the output end of the first positioning drive element, and the first positioning drive element is connected to the clamping seat. The first positioning drive element can drive the first positioning pin to move.
[0017] In the above-mentioned welding fixture, a second positioning component is also included. The second positioning component includes a second positioning pin and a second positioning drive element. The second positioning pin is connected to the output end of the second positioning drive element, and the second positioning drive element is connected to the clamping seat. The second positioning drive element can drive the second positioning pin to move.
[0018] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0019] 1. The fixed seat is slidably connected to the second slide rail via the second slider, close to the clamping seat for welding or away from the clamping seat for adjusting the position of the clamping seat. The clamping seat is slidably connected to the first slide rail via the first slider and can be moved to the first position or the second position, so that the electrode arms of different moving seats are aligned with the clamping seat, realizing the switching of welding points.
[0020] 2. The first driving element can drive the clamping seat to move relative to the base, realizing the automatic movement of the clamping seat to the first position or the second position, so there is no need to manually adjust the position of the clamping seat.
[0021] 3. When the clamping seat contacts a limiting block, the first slider is in the first position. When the clamping seat contacts another limiting block, the first slider is in the second position. This ensures that the first slider corresponds exactly to the first and second positions at the two extreme positions, thus ensuring the accuracy of the welding position.
[0022] 4. The second driving element can drive the fixed seat to move relative to the base, realizing that the fixed seat automatically makes room for the workpiece to be picked up and placed, so there is no need to manually adjust the position of the fixed seat.
[0023] 5. The elastic element drives the moving seat to move relative to the fixed seat toward the side where the electrode cap is located on the electrode arm, and drives it to slide relative to the third slide rail through the third slider, thereby compensating for the wear of the electrode cap on the electrode arm that has become shorter due to grinding. Attached Figure Description
[0024] Figure 1 This is a schematic diagram of the welding fixture of this utility model.
[0025] Figure 2 This is a structural schematic diagram of the welding fixture of this utility model from another perspective.
[0026] Figure 3 This is a schematic diagram of the structure of the movable base, the second driving element, the elastic element, and the water-cooling connector of this utility model.
[0027] Figure 4 This is a structural schematic diagram of the movable base, second driving element, elastic element, and water-cooling connector of this utility model from another perspective.
[0028] In the diagram, 100 is the base; 110 is the first slide rail; 120 is the second slide rail; 200 is the clamping seat; 210 is the first slider; 221 is the clamping block; 222 is the clamping drive element; 231 is the first positioning pin; 232 is the first positioning drive element; 241 is the second positioning pin; 242 is the second positioning drive element; 300 is the fixed seat; 310 is the second slider; 320 is the third slide rail; 400 is the movable seat; 410 is the electrode arm; 411 is the electrode cap; 420 is the third slider; 500 is the first drive element; 600 is the limiting block; 700 is the second drive element; 800 is the elastic element; and 900 is the water-cooling connector. Detailed Implementation
[0029] The following are specific embodiments of the present invention, which are described in conjunction with the accompanying drawings. However, the present invention is not limited to these embodiments.
[0030] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.
[0031] Furthermore, in this utility model, the use of terms such as "first," "second," and "a" is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0032] In this utility model, unless otherwise explicitly specified and limited, the terms "connection," "fixing," etc., should be interpreted broadly. For example, "fixing" can mean a fixed connection, a detachable connection, or an integral part; it can mean a mechanical connection or an electrical connection; it can mean a direct connection or an indirect connection through an intermediate medium; it can mean the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0033] Furthermore, the technical solutions of the various embodiments of this utility model can be combined with each other, but only if they are based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.
[0034] The specific embodiments described herein are merely illustrative examples illustrating the spirit of this utility model. Those skilled in the art to which this utility model pertains may make various modifications or additions to the described specific embodiments or use similar methods to substitute them, without departing from the spirit of this utility model or exceeding the scope defined by the appended claims.
[0035] like Figures 1-4 As shown, a welding fixture includes: a base 100, a clamping seat 200, a fixed seat 300, and a movable seat 400.
[0036] The base 100 is provided with a first slide rail 110 and a second slide rail 120. The first slide rail 110 includes a first position and a second position, and the second slide rail 120 is perpendicular to the first slide rail 110.
[0037] The clamping seat 200 is connected to the base 100, and the clamping seat 200 is provided with a first slider 210, which is slidably connected to the first slide rail 110.
[0038] The fixed base 300 is connected to the base 100, and the fixed base 300 is provided with a second slider 310, which is slidably connected to the second slide rail 120.
[0039] There are two movable seats 400, both of which are connected to the fixed seat 300 and distributed along the length of the first slide rail 110. Each movable seat 400 is provided with an electrode arm 410. When the first slider 210 is in the first position, the electrode arm 410 of one movable seat 400 is aligned with the clamping seat 200. When the first slider 210 is in the second position, the electrode arm 410 of the other movable seat 400 is aligned with the clamping seat 200.
[0040] In this embodiment, the fixed seat 300 is slidably connected to the second slide rail 120 via the second slider 310, close to the clamping seat 200 for welding or away from the clamping seat 200 for adjusting the position of the clamping seat 200. The clamping seat 200 is slidably connected to the first slide rail 110 via the first slider 210 and can be moved to the first position or the second position, so that the electrode arms 410 of different moving seats 400 are aligned with the clamping seat 200, thereby realizing the switching of welding points.
[0041] like Figures 1-4 As shown, based on the above embodiment, a first driving element 500 is also included. The first driving element 500 is connected to the base 100, and the clamping seat 200 is connected to the output end of the first driving element 500. The first driving element 500 can drive the clamping seat 200 to move relative to the base 100.
[0042] In this embodiment, the first driving element 500 can drive the clamping seat 200 to move relative to the base 100, thereby enabling the clamping seat 200 to automatically move to the first position or the second position, so that there is no need to manually adjust the position of the clamping seat 200.
[0043] like Figures 1-4 As shown, based on the above embodiment, it also includes a limiting block 600. There are two limiting blocks 600, and both limiting blocks 600 are connected to the base 100. The clamping seat 200 is located between the two limiting blocks 600. The clamping seat 200 can contact the limiting blocks 600. When the clamping seat 200 contacts one of the limiting blocks 600, the first slider 210 is located in the first position. When the clamping seat 200 contacts the other limiting block 600, the first slider 210 is located in the second position.
[0044] In this embodiment, when the clamping seat 200 contacts a limiting block 600, the first slider 210 is in the first position, and when the clamping seat 200 contacts another limiting block 600, the first slider 210 is in the second position, ensuring that the first slider 210 corresponds exactly to the first position and the second position at the two extreme positions, thus ensuring the accuracy of the welding position.
[0045] like Figures 1-4 As shown, based on the above embodiment, a second driving element 700 is also included. The second driving element 700 is connected to the base 100, and the fixed base 300 is connected to the output end of the second driving element 700. The second driving element 700 can drive the fixed base 300 to move relative to the base 100.
[0046] In this embodiment, the second driving element 700 can drive the fixed seat 300 to move relative to the base 100, thereby enabling the fixed seat 300 to automatically make room for the workpiece to be picked up and placed, so there is no need to manually adjust the position of the fixed seat 300.
[0047] like Figures 1-4 As shown, based on the above embodiment, the electrode arm 410 is provided with an electrode cap 411, the fixed base 300 is also provided with a third slide rail 320, and the movable base 400 is also provided with a third slider 420. The third slider 420 is slidably connected to the third slide rail 320, and the third slide rail 320 is parallel to the first slide rail 110.
[0048] In this embodiment, the third slider 420 is slidably connected to the third slide rail 320, so the wear of the electrode cap 411 on the electrode arm 410, which has become shorter due to grinding, can be compensated by the movement of the movable seat 400 relative to the fixed seat 300.
[0049] like Figures 1-4 As shown, based on the above embodiment, it also includes an elastic element 800. The two ends of the elastic element 800 are respectively connected to the fixed base 300 and the movable base 400. The elastic element 800 drives the movable base 400 to move relative to the fixed base 300 toward the side where the electrode cap 411 is located on the electrode arm 410.
[0050] In this embodiment, the elastic element 800 drives the movable seat 400 to move relative to the fixed seat 300 toward the side where the electrode cap 411 is located on the electrode arm 410, and drives it to slide relative to the third slide rail 320 through the third slider 420, thereby compensating for the wear of the electrode cap 411 on the electrode arm 410 that has become shorter due to grinding.
[0051] like Figures 1-4 As shown, based on the above embodiment, it also includes two water-cooling connectors 900. The electrode arm 410 is provided with a water-cooling channel, and the two water-cooling connectors 900 are respectively connected to the two ends of the water-cooling channel.
[0052] In this embodiment, the electrode arm 410, electrode cap 411 and conductive block will generate heat during the welding process. Prolonged continuous heating can easily lead to wear and tear. The water cooling channel provided in the electrode arm 410 continuously cools the parts, extending their service life and reducing wear and tear.
[0053] like Figures 1-4 As shown, based on the above embodiment, a clamping assembly is also included. The clamping assembly includes a clamping block 221 and a clamping drive element 222. The clamping block 221 is connected to the output end of the clamping drive element 222, and the clamping drive element 222 is connected to the clamping seat 200. The clamping drive element 222 can drive the clamping block 221 to move closer to or away from the clamping seat 200.
[0054] Specifically, the clamping drive element 222 can be an electric cylinder, a hydraulic cylinder, or a pneumatic cylinder; or the clamping drive element 222 can be a rotary clamping pneumatic cylinder.
[0055] In this embodiment, the clamping drive element 222 can drive the clamping block 221 to move closer to or away from the clamping seat 200, thereby clamping the workpiece and preventing displacement of the workpiece during welding.
[0056] like Figures 1-4As shown, based on the above embodiments, a first positioning component is also included. The first positioning component includes a first positioning pin 231 and a first positioning drive element 232. The first positioning pin 231 is connected to the output end of the first positioning drive element 232. The first positioning drive element 232 is connected to the clamping seat 200. The first positioning drive element 232 can drive the first positioning pin 231 to move.
[0057] Specifically, the first positioning drive element 232 can be an electric cylinder, a hydraulic cylinder, or a pneumatic cylinder.
[0058] In this embodiment, the first positioning pin 231 can be moved by the first positioning driving element 232 to be inserted into the positioning hole of a workpiece to be welded for positioning, thereby ensuring the accuracy of the welding position.
[0059] like Figures 1-4 As shown, based on the above embodiment, a second positioning component is also included. The second positioning component includes a second positioning pin 241 and a second positioning drive element 242. The second positioning pin 241 is connected to the output end of the second positioning drive element 242. The second positioning drive element 242 is connected to the clamping seat 200. The second positioning drive element 242 can drive the second positioning pin 241 to move.
[0060] Specifically, the second positioning drive element 242 can be an electric cylinder, a hydraulic cylinder, or a pneumatic cylinder.
[0061] In this embodiment, the second positioning pin 241 can be moved by the second positioning driving element 242 to be inserted into the positioning hole of another workpiece to be welded for positioning, thereby further ensuring the accuracy of the welding position.
Claims
1. A welding fixture, characterized in that, include: The base is provided with a first slide rail and a second slide rail. The first slide rail includes a first position and a second position. The second slide rail is perpendicular to the first slide rail. A clamping seat is connected to the base, and the clamping seat is provided with a first slider, which is slidably connected to the first slide rail; A fixed base is connected to the base, and the fixed base is provided with a second slider, which is slidably connected to the second slide rail; There are two movable seats, both of which are connected to the fixed seat and distributed along the length of the first slide rail. Each movable seat is provided with an electrode arm. When the first slider is in the first position, the electrode arm of one movable seat is aligned with the clamping seat. When the first slider is in the second position, the electrode arm of the other movable seat is aligned with the clamping seat.
2. The welding fixture as described in claim 1, characterized in that: It also includes a first driving element, which is connected to the base, and the clamping seat is connected to the output end of the first driving element. The first driving element can drive the clamping seat to move relative to the base.
3. The welding fixture as described in claim 2, characterized in that: It also includes two limiting blocks, both of which are connected to the base. The clamping seat is located between the two limiting blocks and can contact the limiting blocks. When the clamping seat contacts one of the limiting blocks, the first slider is located at the first position. When the clamping seat contacts the other limiting block, the first slider is located at the second position.
4. A welding fixture as described in claim 1, characterized in that: It also includes a second driving element, which is connected to the base, and the fixed base is connected to the output end of the second driving element. The second driving element can drive the fixed base to move relative to the base.
5. A welding fixture as described in claim 1, characterized in that: The electrode arm is provided with an electrode cap, the fixed base is also provided with a third slide rail, and the movable base is also provided with a third slider. The third slider is slidably connected to the third slide rail, and the third slide rail is parallel to the first slide rail.
6. A welding fixture as described in claim 5, characterized in that: It also includes an elastic element, the two ends of which are connected to the fixed base and the movable base respectively. The elastic element drives the movable base to move relative to the fixed base toward the side where the electrode cap is located on the electrode arm.
7. A welding fixture as described in claim 5, characterized in that: It also includes two water-cooling connectors, and the electrode arm is provided with a water-cooling channel. The two water-cooling connectors are respectively connected to the two ends of the water-cooling channel.
8. A welding fixture as described in claim 1, characterized in that: It also includes a clamping assembly, which includes a clamping block and a clamping drive element. The clamping block is connected to the output end of the clamping drive element, and the clamping drive element is connected to the clamping seat. The clamping drive element can drive the clamping block to move closer to or away from the clamping seat.
9. A welding fixture as described in claim 1, characterized in that: It also includes a first positioning component, which includes a first positioning pin and a first positioning drive element. The first positioning pin is connected to the output end of the first positioning drive element, and the first positioning drive element is connected to the clamping seat. The first positioning drive element can drive the first positioning pin to move.
10. A welding fixture as described in claim 1, characterized in that: It also includes a second positioning component, which includes a second positioning pin and a second positioning drive element. The second positioning pin is connected to the output end of the second positioning drive element, and the second positioning drive element is connected to the clamping seat. The second positioning drive element can drive the second positioning pin to move.