Welding operation frame

By designing lifting and clamping components, the problem of uniformity in pipe welding of existing welding operation frames has been solved, realizing automatic rotation and uniform welding of pipes, thus improving welding efficiency and quality.

CN223506549UActive Publication Date: 2025-11-04WUXI HENGZHIDE MACHINERY EQUIPMENT CO LTD
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Patent Information

Application Number
CN202422364638.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-11-04
Estimated Expiration
2034-09-26

AI Technical Summary

Technical Problem

The existing welding stand makes it difficult to weld evenly around the pipe fitting during welding, requiring manual support of another pipe fitting to ensure welding uniformity, which affects welding efficiency.

Method used

A welding operation frame was designed, comprising a lifting component, a driving component, a first clamping component, and a second clamping component. The height is adjusted by the lifting component, the first clamping component clamps the pipe close to the welding point, and the second clamping component drives the pipe to rotate, thereby achieving uniform welding of the pipe.

Benefits of technology

This improved the uniformity and efficiency of pipe welding, reduced the complexity of manual operations, and enhanced welding quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of welding equipment, in particular to a welding operation frame which comprises a bottom plate, a lifting base is arranged on the bottom plate, a lifting assembly used for driving the lifting base to ascend and descend is arranged on the bottom plate, a mounting block is connected to the lifting base and arranged in the direction perpendicular to the bottom plate, and a sliding block is arranged on the mounting block. The two sliding blocks are symmetrically arranged on the upper side and the lower side of the mounting block correspondingly, the mounting block is provided with a driving assembly used for driving the two sliding blocks to move relatively, the sliding blocks are provided with first clamping assemblies used for clamping the welding position of the pipe fitting, the mounting block is connected with mounting frames, and the mounting frames are arranged on the two opposite sides of the mounting block correspondingly. The mounting frame and the mounting block are arranged in a cross shape, and a second clamping assembly used for clamping the end of the pipe fitting and rotating the pipe fitting is arranged on the mounting frame. The operation frame has the advantages that the operation frame can conveniently clamp and rotate the pipe fitting, the welding uniformity of the pipe fitting is guaranteed, and the welding efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of welding equipment technology especially to a welding operation frame. BACKGROUND

[0002] There are four welding positions for plate butt joint in welding training, including flat, vertical, horizontal and overhead, and three welding positions for pipe butt joint, including vertical fixed, horizontal fixed and 45-degree inclined fixed, and there are certain requirements for the height and spacing of the space position of the butt joint.

[0003] The existing Chinese patent with publication number CN201920133425.8 discloses a welding operation frame, which comprises a lifting screw fixed with a base and a lifting sleeve sleeved on the lifting screw; a plate angle adjusting piece fixed with the lifting sleeve, a plate clamp rotatable relative to the plate angle adjusting piece, and a plate groove for fixing a plate to be welded; a pipe angle adjusting plate fixed with the lifting sleeve, an angle adjusting hole on the pipe angle adjusting plate adapted to a through hole on a pipe clamp, and a pipe fixing piece provided on the pipe clamp for fixing a pipe to be welded. The scheme mainly clamps the pipe and the plate on the operation frame to facilitate welding.

[0004] According to the above related technology, the inventors believe that there are the following problems: for pipe welding, the welding gun needs to uniformly surround the pipe for one turn to maintain uniform welding, and the above operation frame cannot make the pipe rotate even if it fixes only one pipe, and another hand needs to hold another pipe and constantly change the welding posture, which is difficult to ensure uniformity of welding. UTILITY MODEL CONTENTS

[0005] In order to make the operation frame convenient to hold and rotate the pipe, ensure the uniformity of pipe welding, and improve the welding efficiency, the application provides a welding operation frame.

[0006] The welding operation frame provided by the application adopts the following technical scheme:

[0007] A welding operation frame comprises a bottom plate, a lifting seat provided on the bottom plate, a lifting assembly for driving the lifting seat to lift, an installation block connected to the lifting seat and arranged in a direction perpendicular to the bottom plate, a sliding block provided on the installation block and arranged symmetrically on the upper and lower sides of the installation block, a driving assembly for driving the two sliding blocks to move relative to each other, a first clamping assembly provided on the sliding block for clamping a pipe welding position, an installation rack connected to the installation block and arranged on the opposite sides of the installation block, the installation rack and the installation block arranged in a cross shape, and a second clamping assembly provided on the installation rack for clamping an end of the pipe and rotating the pipe.

[0008] Preferably, the lifting assembly includes a column, a fixed plate, and a lifting hydraulic cylinder. The column is connected to the base plate and is arranged in a direction perpendicular to the base plate. Two columns are provided on the base plate. The lifting seat is slidably disposed between the two columns and has a through hole for the column to pass through. The fixed plate is connected between the two columns and is located at the top of the column. The lifting hydraulic cylinder is connected to the fixed plate, and the piston rod of the lifting hydraulic cylinder passes through the fixed plate and is connected to the lifting seat.

[0009] Preferably, the drive assembly includes a first bearing housing, a bidirectional threaded rod, a nut seat, and a drive motor. The mounting block has a mounting groove along its length. The first bearing housing is connected to the mounting block, with one bearing housing at each end of the mounting groove. The bidirectional threaded rod connects the two first bearing housings. The nut seat is connected to the bidirectional threaded rod, with one nut seat symmetrically located on each side of the bidirectional threaded rod. The nut seat is cubic in shape, and its sidewalls slide against the inner wall of the mounting groove. A slider is connected to the nut seat. The drive motor is connected to the top of the mounting block, and its output shaft is coaxially connected to the bidirectional threaded rod.

[0010] Preferably, the first clamping assembly includes a fixing block, a second bearing seat, and a pressure roller. The fixing block is connected to the slider and is U-shaped. Two fixing blocks are arranged opposite each other. The two ends of the fixing block are provided with grooves. The pressure roller is disposed at the end of the fixing block. The roller shaft of the pressure roller is arranged in a direction parallel to the axis of the circular tube. The pressure roller is provided on both sides of the circular tube. The second bearing seat is connected to the fixing block, and the roller shaft of the pressure roller is connected inside the second bearing seat.

[0011] Preferably, the second clamping assembly includes a third bearing seat, a connecting rod, a rotating frame, a push cylinder, a clamping plate, and a rotating motor. The mounting frame is L-shaped, the third bearing seat is connected to the mounting frame, the connecting rod passes through the third bearing seat, the rotating frame is connected to the connecting rod, the rotating frame is C-shaped, and two rotating frames are arranged opposite each other. The push cylinder is connected to the rotating frame, and one push cylinder is provided on each of the opposite sides of the rotating frame. The clamping plate is connected to the end of the rotating frame through which the piston rod of the push cylinder passes. The rotating motor is connected to one of the mounting frames, and the output shaft of the rotating motor is coaxially connected to the connecting rod.

[0012] Preferably, the clamping plates have a "V" shaped cross-section, and the two clamping plates are arranged opposite each other.

[0013] In summary, this application includes the following beneficial technical effects:

[0014] This utility model provides a welding operating frame, including a base plate, a lifting seat, a lifting component, a mounting block, a slider, a driving component, a first clamping component, a mounting frame, and a second clamping component. During operation, the operator can use the lifting component to adjust the operating frame to a suitable welding height, then assemble two pipe fittings, and use the first clamping component to clamp the parts of the two pipe fittings near the welding point, and use the second clamping component to clamp the ends of the pipe fittings. During welding, the second clamping component can be used to drive the pipe fittings to rotate one revolution, so as to facilitate the user's welding of the pipe fittings. This achieves the effect of making the operating frame easy to hold and rotate the pipe fittings, ensuring the uniformity of pipe fitting welding, and improving welding efficiency. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the welding operation frame in an embodiment of this application.

[0016] Figure 2 yes Figure 1 Enlarged view of point A in the middle;

[0017] Figure 3 yes Figure 1 Enlarged view at point B

[0018] Explanation of reference numerals in the attached drawings: 1. Base plate; 2. Lifting seat; 3. Lifting assembly; 31. Column; 32. Fixing plate; 33. Lifting hydraulic cylinder; 4. Mounting block; 5. Slider; 6. Drive assembly; 61. First bearing seat; 62. Bidirectional threaded rod; 63. Nut seat; 64. Drive motor; 7. First clamping assembly; 71. Fixing block; 72. Second bearing seat; 73. Pressure roller; 8. Mounting frame; 9. Second clamping assembly; 91. Third bearing seat; 92. Connecting rod; 93. Rotating frame; 94. Push cylinder; 95. Clamping plate; 96. Rotating motor. Detailed Implementation

[0019] To enable those skilled in the art to better understand the present invention, the solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of the present invention.

[0020] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model; the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. In addition, unless otherwise explicitly specified and limited, the terms "installed," "connected," and "linked" should be interpreted broadly. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.

[0021] This application discloses a welding operation frame. (Refer to...) Figure 1 , Figure 2 and Figure 3 The welding operation frame includes a base plate 1, a lifting seat 2 on the base plate 1, a lifting assembly 3 on the base plate 1 for driving the lifting seat 2 to rise and fall, a mounting block 4 connected to the lifting seat 2, the mounting block 4 being arranged in a direction perpendicular to the base plate 1, a slider 5 on the mounting block 4, a slider 5 being symmetrically arranged on the upper and lower sides of the mounting block 4, a driving assembly 6 on the mounting block 4 for driving the two sliders 5 to move relative to each other, a first clamping assembly 7 on the slider 5 for clamping the welding joint of the pipe fitting, a mounting frame 8 connected to the mounting block 4, a mounting frame 8 being arranged on opposite sides of the mounting block 4, the mounting frame 8 and the mounting block 4 being arranged in a "+" shape, and a second clamping assembly 9 on the mounting frame 8 for clamping the end of the pipe fitting and rotating the pipe fitting.

[0022] During operation, the operator can use the lifting component 3 to adjust the operating frame to a suitable welding height, then assemble the two pipe fittings, and use the first clamping component 7 to clamp the part of the two pipe fittings near the welding point, and use the second clamping component 9 to clamp the end of the pipe fittings. During welding, the second clamping component 9 can be used to drive the pipe fittings to rotate one revolution, so that the user can weld the pipe fittings.

[0023] The lifting assembly 3 includes a column 31, a fixing plate 32, and a lifting hydraulic cylinder 33. The column 31 is connected to the base plate 1 and is arranged in a direction perpendicular to the base plate 1. Two columns 31 are provided on the base plate 1. The lifting seat 2 is slidably disposed between the two columns 31. The lifting seat 2 has a through hole for the column 31 to pass through. The fixing plate 32 is connected between the two columns 31 and is located at the top of the column 31. The lifting hydraulic cylinder 33 is connected to the fixing plate 32. The piston rod of the lifting hydraulic cylinder 33 passes through the fixing plate 32 and is connected to the lifting seat 2.

[0024] The drive assembly 6 includes a first bearing seat 61, a bidirectional threaded rod 62, a nut seat 63, and a drive motor 64. A mounting groove is provided on the mounting block 4 along its length. The first bearing seat 61 is connected to the mounting block 4, with one bearing seat 61 at each end of the mounting groove. The bidirectional threaded rod 62 connects the two first bearing seats 61. The nut seat 63 is connected to the bidirectional threaded rod 62, with one nut seat 63 symmetrically located on each side of the bidirectional threaded rod 62. The nut seat 63 is cubic in shape, and its sidewalls slide against the inner wall of the mounting groove. A slider 5 is connected to the nut seat 63. The drive motor 64 is connected to the top of the mounting block 4, and its output shaft is coaxially connected to the bidirectional threaded rod 62.

[0025] The first clamping assembly 7 includes a fixing block 71, a second bearing seat 72, and a pressure roller 73. The fixing block 71 is connected to the slider 5 and is arranged in a "U" shape. The two fixing blocks 71 are arranged opposite each other and have grooves at both ends. The pressure roller 73 is disposed at the end of the fixing block 71 and the roller shaft of the pressure roller 73 is arranged in a direction parallel to the axis of the circular tube. The pressure roller 73 is provided on both sides of the circular tube. The second bearing seat 72 is connected to the fixing block 71 and the roller shaft of the pressure roller 73 is connected inside the second bearing seat 72.

[0026] The second clamping assembly 9 includes a third bearing seat 91, a connecting rod 92, a rotating frame 93, a push cylinder 94, a clamping plate 95, and a rotating motor 96. The mounting frame 8 is L-shaped. The third bearing seat 91 is connected to the mounting frame 8. The connecting rod 92 passes through the third bearing seat 91. The rotating frame 93 is connected to the connecting rod 92 and is C-shaped. Two rotating frames 93 are arranged opposite each other. The push cylinder 94 is connected to the rotating frame 93. There is one push cylinder 94 on each of the opposite sides of the rotating frame 93. The clamping plate 95 is connected to the piston rod of the push cylinder 94, which passes through the end of the rotating frame 93. The rotating motor 96 is connected to one of the mounting frames 8. The output shaft of the rotating motor 96 is coaxially connected to the connecting rod 92.

[0027] The clamping plate 95 has a "V" shaped cross section, and the two clamping plates 95 are arranged opposite each other. This arrangement allows the clamping plates 95 to adapt to pipe fittings of different diameters.

[0028] The implementation principle of a welding operation frame according to this application embodiment is as follows: The operator first adjusts the height of the operation frame according to his own height, and uses the lifting hydraulic cylinder 33 to drive the fixed plate 32 to lift, thereby driving the mounting block 4 and the components on the mounting block 4 to lift up to the appropriate height; when clamping pipe fittings, the operator places two pipe fittings together between the two fixed blocks 71 and the two clamping plates 95, and then uses the drive motor 64 to drive the bidirectional threaded rod 62 to rotate. The nut seat 63 can move along the length direction of the bidirectional threaded rod 62 with the cooperation of the bidirectional threaded rod 62 and the mounting groove. The two nut seats 63 move closer to each other, driving the two sliders 5 and the fixed blocks 71 on the sliders 5 to move, so that the pressure rollers 73 on the fixed blocks 71 clamp the pipe fitting around its perimeter. At the same time, the push cylinder 94 pushes the clamping plate 95 to clamp and fix the end of the pipe fitting; during welding, the rotation motor 96 drives the rotating frame 93 to rotate, thereby driving the pipe fitting to rotate one revolution, so that the operator can weld the pipe fitting once.

[0029] Finally, it should be noted that the above description is only a preferred embodiment of this utility model, and the protection scope of this utility model is not limited to the above embodiments. All technical solutions within the scope of this utility model's concept are within the protection scope of this utility model. It should be pointed out that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.

Claims

1. A welding operation frame, characterized in that: Includes a base plate (1), on which a lifting seat (2) is provided, and on which a lifting assembly (3) for driving the lifting seat (2) to rise and fall is provided, and on which a mounting block (4) is connected, the mounting block (4) is arranged in a direction perpendicular to the base plate (1), and on which a slider (5) is provided, the slider (5) is symmetrically provided on the upper and lower sides of the mounting block (4), the mounting block (4) is provided with a driving assembly (6) for driving the two sliders (5) to move relative to each other, the slider (5) is provided with a first clamping assembly (7) for clamping the welding joint of the pipe fitting, the mounting block (4) is connected with a mounting frame (8), the mounting frame (8) is provided on opposite sides of the mounting block (4), the mounting frame (8) and the mounting block (4) are arranged in a "+" shape, and the mounting frame (8) is provided with a second clamping assembly (9) for clamping the end of the pipe fitting and rotating the pipe fitting.

2. The welding operation frame according to claim 1, characterized in that: The lifting assembly (3) includes a column (31), a fixing plate (32), and a lifting hydraulic cylinder (33). The column (31) is connected to the base plate (1) and is arranged in a direction perpendicular to the base plate (1). There are two columns (31) on the base plate (1). The lifting seat (2) is slidably disposed between the two columns (31). The lifting seat (2) has a through hole for the column (31) to pass through. The fixing plate (32) is connected between the two columns (31) and is located at the top of the column (31). The lifting hydraulic cylinder (33) is connected to the fixing plate (32). The piston rod of the lifting hydraulic cylinder (33) passes through the fixing plate (32) and is connected to the lifting seat (2).

3. The welding operation frame according to claim 1, characterized in that: The drive assembly (6) includes a first bearing seat (61), a bidirectional threaded rod (62), a nut seat (63), and a drive motor (64). The mounting block (4) has a mounting groove along its length. The first bearing seat (61) is connected to the mounting block (4). The first bearing seat (61) is located at both ends of the mounting groove. The bidirectional threaded rod (62) is connected between the two first bearing seats (61). The nut seat (63) is connected to the bidirectional threaded rod (62). The nut seat (63) is symmetrically located on both sides of the bidirectional threaded rod (62). The nut seat (63) is cubic in shape. The sidewall of the nut seat (63) slides against the inner wall of the mounting groove. The slider (5) is connected to the nut seat (63). The drive motor (64) is connected to the top of the mounting block (4). The output shaft of the drive motor (64) is coaxially connected to the bidirectional threaded rod (62).

4. The welding operation frame according to claim 1, characterized in that: The first clamping assembly (7) includes a fixing block (71), a second bearing seat (72), and a pressure roller (73). The fixing block (71) is connected to the slider (5). The fixing block (71) is arranged in a "U" shape. The two fixing blocks (71) are arranged opposite to each other. The two ends of the fixing block (71) are provided with grooves. The pressure roller (73) is disposed at the end of the fixing block (71). The roller shaft of the pressure roller (73) is arranged in a direction parallel to the axis of the circular tube. The pressure roller (73) is provided on both sides of the circular tube. The second bearing seat (72) is connected to the fixing block (71). The roller shaft of the pressure roller (73) is connected inside the second bearing seat (72).

5. A welding operation frame according to claim 1, characterized in that: The second clamping assembly (9) includes a third bearing seat (91), a connecting rod (92), a rotating frame (93), a pushing cylinder (94), a clamping plate (95), and a rotating motor (96). The mounting frame (8) is L-shaped. The third bearing seat (91) is connected to the mounting frame (8). The connecting rod (92) passes through the third bearing seat (91). The rotating frame (93) is connected to the connecting rod (92) and is C-shaped. The two rotating frames (93) are arranged opposite each other. The push cylinder (94) is connected to the rotating frame (93). The push cylinder (94) is provided on each of the opposite sides of the rotating frame (93). The clamp (95) is connected to the piston rod of the push cylinder (94) passing through the end of the rotating frame (93). The rotating motor (96) is connected to one of the mounting brackets (8). The output shaft of the rotating motor (96) is coaxially connected to the connecting rod (92).

6. A welding operation frame according to claim 5, characterized in that: The cross-section of the clamping plate (95) is arranged in a "V" shape, and the two clamping plates (95) are arranged opposite each other.

Citation Information

Patent Citations

  • Welding operation frame

    CN209811594U