Bottle inserting needle assembling equipment
By designing a bottle needle assembly device, a power source is used to control the mechanical claw to move laterally and longitudinally, thereby realizing the automated assembly of bottle needles. This solves the problems of low efficiency and labor damage caused by manual assembly, improves production efficiency, and reduces the burden on operators.
Patent Information
- Application Number
- CN202423057853.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-12-11
AI Technical Summary
In the existing technology, the assembly of the bottle inserter relies on manual methods, which results in low production efficiency and makes the operators prone to hand joint strain.
A bottle needle assembly device was designed, comprising a moving stage, a limiting assembly unit, a pressing component, and a transfer unit. The device utilizes a power source to control the mechanical claw to move laterally and longitudinally, thereby achieving automated assembly of the bottle needles.
It enables automated assembly of bottle insert needles, improves production efficiency, reduces the workload of operators, adapts to different operator skill levels, and provides a choice of fully automatic or semi-automatic modes.
Smart Images

Figure CN223506651U_ABST
Abstract
Description
Technical Field
[0001] This solution relates to the field of bottle needle assembly technology, and in particular to a bottle needle assembly device. Background Technology
[0002] The infusion set used in clinical practice has a bottle insertion needle consisting of a needle cap, needle body, and gasket, which is used to connect the tubing and the infusion bottle.
[0003] Currently, the intravenous catheters commonly used in hospitals are still assembled manually. Operators must press the needle cap onto the needle body and then insert the gasket. This manual assembly is inefficient, and the prolonged pressing motion can easily cause hand joint strain for the operators.
[0004] Therefore, a device is needed that can automate manual pressing, reduce the burden on workers, and improve production line efficiency. Summary of the Invention
[0005] To solve the above problems, this solution provides a bottle needle assembly device.
[0006] To achieve the above objectives, the technical solution adopted in this solution is: a bottle needle assembly device, wherein the moving table has a housing limiting assembly unit on one side, a fixed transfer unit on the other side, and a discharge component in the middle;
[0007] The assembly unit includes a limiting component that limits and drives the bottle insertion needle to move laterally, and a pressing component that drives the mold head to move longitudinally above the limiting component.
[0008] The transfer unit is powered by a mechanical gripper that performs lateral and longitudinal transfers. The mechanical gripper picks up the bottle insert and places it into the discharge assembly.
[0009] Furthermore, the first power source of the limiting component is fixed on the moving platform, and the power end of the first power source is connected to and drives the limiting seat to move laterally.
[0010] Furthermore, the bottom of the limiting seat is a support platform, and the top of the support platform is a limiting groove with an internal hollow structure.
[0011] Furthermore, in the pressing assembly, the second power source is limited on the housing, the power end of the second power source faces the downward limiting seat, and the power end of the second power source is connected to and drives the mold head to move longitudinally.
[0012] Furthermore, the mold head includes a groove in the middle.
[0013] Furthermore, in the transfer unit, a third power source is fixed to a first connecting block at the top of the bracket, a fourth power source is fixed to a second connecting block at the power end of the third power source, and a fifth power source is connected to control the mechanical gripper.
[0014] Furthermore, the third power source drives the mechanical gripper to move laterally, the fourth power source drives the mechanical gripper to move longitudinally, and the fifth power source controls the retraction and extension of the mechanical gripper.
[0015] Furthermore, the discharge assembly is inclined and includes a collection plate, with a riser connected to one side of the bottom of the collection plate.
[0016] Furthermore, the housing includes a switch, an adjustment knob, and an operation panel.
[0017] In summary, this solution has the following advantages:
[0018] The mobile station provided in this solution can be moved at any time according to the needs of the production line, making it highly flexible.
[0019] The adjustment knob and control panel provided in this solution can change the usage mode of the device. The structure can be adjusted to fully automatic or semi-automatic mode according to the proficiency of different operators, making it more user-friendly.
[0020] The combination of the assembly unit and the transfer unit provided in this solution can automate the assembly of the bottle inserter. The assembly of the bottle inserter is completed by the device, which improves the production line efficiency and reduces the manual workload. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of a bottle needle assembly device;
[0022] Figure 2 This is a schematic diagram of the limit component;
[0023] Figure 3 This is a schematic diagram of the press component;
[0024] in:
[0025] 1. Moving platform; 11. Housing; 111. Switch; 112. Adjustment knob; 113. Control panel;
[0026] 2. Assembly unit; 21. Limiting component; 211. First power source; 212. Limiting seat; 2121. Support platform; 2122. Limiting groove; 22. Pressing component; 221. Fixing frame; 222. Second power source; 223. Mold head; 2231. Groove;
[0027] 3. Transfer unit; 31. Mechanical gripper; 32. Support; 33. First connecting block; 34. Third power source; 35. Second connecting block; 36. Fourth power source; 37. Fifth power source;
[0028] 4. Discharge assembly; 41. Collection plate; 42. Elevating platform. Detailed Implementation
[0029] The present solution will be further described below with reference to the accompanying drawings and embodiments:
[0030] Example 1:
[0031] A bottle needle assembly device, such as Figure 1-3 As shown, it includes an assembly unit 2 and a transfer unit 3 on a mobile station 1.
[0032] The mobile platform 1 integrates all the unit components, making it easy to move and suitable for different usage scenarios. One side of the mobile platform 1 has a housing 11 that limits the assembly unit 2, the other side has a fixed transfer unit 3, and the discharge component 4 is set in the middle.
[0033] The housing 11 includes a switch 111, an adjustment knob 112, and an operation panel 113, which can change the usage mode of the device and adjust the assembly speed.
[0034] Specifically, before use, turn on switch 111. If the operator is a novice, rotate the adjustment knob 112 to adjust the device's operating mode to semi-automatic mode. In semi-automatic mode, the operator needs to click the control panel 113 before each cycle of operation. If the operator is a skilled worker, rotate the adjustment knob 112 to adjust the device's operating mode to fully automatic mode. In fully automatic mode, adjust the speed to a suitable value using the control panel 113, and the device will perform the work cycle of each unit according to the data value.
[0035] The assembly unit 2 includes a limiting component 21 and a pressing component 22. The assembly unit 2 provided by this solution can avoid the strain on the operator's fingers and improve production efficiency.
[0036] The first power source 211 of the limiting component 21 is fixed on the moving platform 1. The power end of the first power source 211 is connected to and drives the limiting seat 212 to move laterally below the pressing component 22. The bottom of the limiting seat 212 is a support platform 2121, and the top of the support platform 2121 is a hollow limiting groove 2122. After the needle cap, needle body and gasket of the bottle insertion needle are pre-installed, they are limited in the limiting groove 2122. The top surface of the limiting groove 2122 supports the gasket.
[0037] The first power source 211 is used to drive the limit seat 212 to move, and complete the loading and unloading work with the cooperation of the transfer unit 3. In this embodiment, the first power source 211 is a cylinder. As a technical common knowledge known to those skilled in the art, it will not be described in detail here.
[0038] Specifically, place the bottle inserter cap on top of the needle body, and put the gasket on the needle body to complete the pre-installation. Place the pre-installed bottle inserter cap facing upward on the limiting seat 212, and the needle body is limited in the limiting groove 2122.
[0039] The pressing assembly 22 has a fixing frame 221 extending out of the housing 11 and fixing a second power source 222. The power end of the second power source 222 faces the lower limiting seat 212. The power end of the second power source 222 is connected to and drives the mold head 223. The mold head 223 includes a groove 2231 in the middle, which is used for the top of the needle body to pass through.
[0040] The second power source 222 is used to drive the mold head 223 to move longitudinally, and complete the assembly of the bottle insertion needle in cooperation with the limiting component 21. In this embodiment, the second power source 222 is a cylinder.
[0041] Specifically, the pre-installed bottle inserter is positioned on the limiting component 21, and the second power source 222 controls the mold head 223 to move downward. The mold head 223 presses the pre-installed bottle inserter downward. During the pressing process, the needle body passes through the needle cap and enters the groove 2231 in the middle of the mold head 223. The needle cap is installed on the needle body, and the gasket is positioned inside the needle cap.
[0042] After the bottle inserter is assembled, it is transferred through the transfer unit 3. The transfer unit 3 controls the mechanical claw 31 through the power source to transfer the bottle inserter laterally and longitudinally, and puts it into the discharge assembly 4 by picking up and putting it into the discharge assembly 4.
[0043] The transfer unit 3 has a first connecting block 33 at the top of the bracket 32 fixing a third power source 34. The power end of the third power source 34 is connected to a second connecting block 35 fixing a fourth power source 36. The power source of the fourth power source 36 is connected to a fifth power source 37 that controls the mechanical claw 31.
[0044] The third power source 34 drives the mechanical gripper 31 to move laterally, the fourth power source 36 drives the mechanical gripper 31 to move longitudinally, and the fifth power source 37 controls the retraction and extension of the mechanical gripper 31. In this embodiment, the third power source 34 and the fourth power source 36 are cylinders.
[0045] A discharge assembly 4 is provided below the initial position of the mechanical claw 31. The discharge assembly 4 is inclined. A collection device can be placed below the discharge assembly 4. After the assembled bottle needle is put into the discharge assembly 4, it rolls directly downward into the collection device.
[0046] The discharge assembly 4 includes a collection plate 41, and a riser platform 42 is connected to one side of the bottom of the collection plate 41.
[0047] Specifically, the third power source 34 controls the mechanical claw 31 to move towards the limiting seat 212. When it approaches the bottle insertion needle, the fourth power source 36 drives the mechanical claw 31 to move down. The fifth power source 37 controls the mechanical claw 31 to grab the bottle insertion needle. The fourth power source 36 and the fifth power source 37 reset, the mechanical claw 31 returns to its initial position, and the fifth power source 37 controls the mechanical claw 31 to open. The bottle insertion needle falls onto the discharge assembly 4 and rolls downward to complete the collection.
[0048] Further explanation based on its usage mechanism:
[0049] S1, Setting Device Mode
[0050] Before use, turn on switch 111. If the operator is a novice, rotate the adjustment knob 112 to adjust the device's operating mode to semi-automatic mode. In semi-automatic mode, the operator needs to press the control panel 113 before each work cycle. If the operator is an experienced worker, rotate the adjustment knob 112 to adjust the device's operating mode to fully automatic mode. In fully automatic mode, adjust the speed to a suitable value using the control panel 113, and the device will perform the work cycle of each unit according to the data values.
[0051] S2, Secure the pre-installed bottle insert pin
[0052] Place the bottle inserter needle cap on the top of the needle body, and put the gasket on the needle body to complete the pre-installation. Place the pre-installed bottle inserter needle cap facing upward on the limiting seat 212, and the needle body is limited in the limiting groove 2122.
[0053] S3. Install bottle insert pin
[0054] The second power source 222 controls the mold head 223 to move downward. The mold head 223 presses the pre-installed bottle insert needle downward. During the pressing process, the needle body passes through the needle cap and enters the groove 2231 in the middle of the mold head 223. The needle cap is installed on the needle body, and the gasket is limited inside the needle cap.
[0055] S4. Transfer and collect the finished product.
[0056] The third power source 34 controls the mechanical claw 31 to move towards the limiting seat 212. When it approaches the bottle insertion needle, the fourth power source 36 drives the mechanical claw 31 to move down. The fifth power source 37 controls the mechanical claw 31 to grab the bottle insertion needle. The fourth power source 36 and the fifth power source 37 reset, and the mechanical claw 31 returns to its initial position. The fifth power source 37 controls the mechanical claw 31 to open, and the bottle insertion needle falls onto the discharge assembly 4 and rolls downward to complete the collection.
[0057] In summary, the mobile station provided in this application can be moved at any time according to the needs of the production line, making it highly flexible;
[0058] The adjustment knob and control panel provided in this application can change the usage mode of the device. The structure can be adjusted to fully automatic or semi-automatic mode according to the proficiency of different operators, making it more user-friendly.
[0059] The combination of the assembly unit and the transfer unit provided in this application can automate the assembly of the bottle insert needles. The assembly of the bottle insert needles is completed by the device, which improves the production line efficiency and reduces the manual burden.
[0060] The above embodiments are only for illustrating the technical concept and features of this solution, and are intended to enable those skilled in the art to understand the content of this solution and implement it accordingly. They should not be used to limit the scope of protection of this solution. All equivalent transformations or modifications made in accordance with the spirit and essence of this solution should be included within the scope of protection of this solution.
[0061] In the description of this solution, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation", "connection" and "connection" should be interpreted broadly. For example, they can be fixed connections, detachable connections, or integral connections; they can be mechanical connections or electrical connections; they can be direct connections or indirect connections through an intermediate medium; and they can be internal connections between two components.
[0062] Those skilled in the art can understand the specific meaning of the above terms in this solution based on the specific circumstances.
[0063] It should be understood that the above-described embodiments are merely exemplary and not restrictive. Any obvious or equivalent modifications or substitutions made by those skilled in the art regarding the above details without departing from the basic principles of this solution will be included within the scope of protection of this solution.
Claims
1. A bottle inserter assembly device, comprising a moving stage (1), characterized in that: The mobile stage (1) has a housing (11) on one side with a limiting assembly unit (2), a fixed transfer unit (3) on the other side, and a discharge assembly (4) in the middle; The assembly unit (2) has a limiting component (21) that limits and drives the bottle insertion needle to move laterally, and a pressing component (22) that drives the mold head (223) to move longitudinally above the limiting component (21). The transfer unit (3) is powered by a mechanical claw (31) that performs lateral and longitudinal transfers. The mechanical claw (31) picks up the bottle insert and puts it into the discharge assembly (4).
2. The bottle inserter assembly device according to claim 1, characterized in that: The first power source (211) of the limiting component (21) is fixed on the moving platform (1), and the power end of the first power source (211) is connected to and drives the limiting seat (212) to move laterally.
3. The bottle insertion needle assembly equipment according to claim 2, characterized in that: The bottom of the limiting seat (212) is a support platform (2121), and the top of the support platform (2121) is a hollow limiting groove (2122).
4. The bottle inserter assembly device according to claim 1, characterized in that: The pressing component (22) has a second power source (222) that is positioned on the housing (11). The power end of the second power source (222) faces the lower limiting seat (212). The power end of the second power source (222) is connected to and drives the mold head (223) to move longitudinally.
5. The bottle inserter assembly device according to claim 4, characterized in that: The mold head (223) includes a groove (2231) in the middle.
6. The bottle inserter assembly device according to claim 1, characterized in that: The transfer unit (3) has a first connecting block (33) at the top of the bracket (32) fixing a third power source (34), the power end of the third power source (34) being connected to a second connecting block (35) fixing a fourth power source (36), and the power source of the fourth power source (36) being connected to a fifth power source (37) controlling the mechanical claw (31).
7. The bottle inserter assembly equipment according to claim 6, characterized in that: The third power source (34) drives the mechanical claw (31) to move laterally, the fourth power source (36) drives the mechanical claw (31) to move longitudinally, and the fifth power source (37) controls the mechanical claw (31) to retract and extend.
8. The bottle inserter assembly device according to claim 1, characterized in that: The discharge assembly (4) is inclined and includes a collection plate (41), with a raised platform (42) connected to one side of the bottom of the collection plate (41).
9. The bottle inserter assembly device according to claim 1, characterized in that: The housing (11) includes a switch (111), an adjustment knob (112), and an operation panel (113).