Efficient inclination forming jig
By setting through slots on the fixture and optimizing the angle of the inclined plane and the distance between the tables, the problem of waste accumulation was solved, and the stability and precision of the high-efficiency inclined forming process were achieved, ensuring product quality.
Patent Information
- Application Number
- CN202423089949.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-12-13
AI Technical Summary
In traditional inclined forming processes, waste material tends to accumulate on the surface of the fixture, affecting the stability and accuracy of material processing. Furthermore, machine tool vibration causes waste material to become embedded between the material and the fixture, altering the reference surface of the inclined plane and affecting product dimensions and quality.
Design an efficient inclined forming fixture, setting a through groove at the junction of the processing inclined surface and the supporting inclined surface, with the included angle between the processing inclined surface and the supporting inclined surface being 94° to 96°, the distance from the first platform to the bottom surface of the fixture being 50cm, the distance from the second platform to the bottom surface of the fixture being 25.5cm, the through groove having a circular arc cross-section, optimizing the waste material sliding path, and ensuring that the waste material slides smoothly.
It effectively avoids waste accumulation, keeps the reference surface of the processing slope constant, improves processing accuracy and efficiency, and ensures stable product quality.
Smart Images

Figure CN223506705U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of jigs, and in particular to a high-efficiency inclined forming jig. Background Technology
[0002] In traditional inclined forming processes, fixture design often lacks an effective waste disposal mechanism, which leads to the accumulation of waste on the fixture surface during processing, thereby affecting the stable processing of materials and processing accuracy.
[0003] In particular, when the waste material accumulates to a certain extent, the vibration of the machine tool causes the waste material at the bottom of the fixture to embed between the material and the fixture on the machining slope, thereby raising the height of the material and changing the reference surface of the machining slope, thus affecting the size and quality of the final product. Utility Model Content
[0004] To address the problem of waste material accumulating on the surface of the fixture, thus affecting the stable processing and accuracy of the material, this application provides a high-efficiency inclined forming fixture. The fixture body is provided with a processing inclined surface and a supporting inclined surface. A through groove with the same width as the width of the fixture body is provided at the junction of the processing inclined surface and the supporting inclined surface. A first platform is provided at the top of the processing inclined surface, and a second platform is provided at the top of the supporting inclined surface. The ratio of the distance from the first platform to the bottom surface of the fixture body to the distance from the second platform to the bottom surface of the fixture body is between 2:1 and 1.3.
[0005] Preferably, the angle between the machining inclined surface and the supporting inclined surface is between 94° and 96°.
[0006] Preferably, the cross-section of the through groove is arc-shaped.
[0007] Preferably, the distance from the first tabletop to the bottom surface of the treatment body is 50cm, and the distance from the second tabletop to the bottom surface of the treatment body is 25.5cm.
[0008] Preferably, the width ratio of the first countertop to the second countertop is 5.1. Attached Figure Description
[0009] 1. Fixing the body; 11. Machining the inclined surface; 12. Supporting the inclined surface; 13. First table; 14. Second table; 15. Through groove.
[0010] Figure 1 This is a first-view structural schematic diagram of the high-efficiency inclined forming fixture according to an embodiment of the present invention.
[0011] Figure 2 This is a second-view structural schematic diagram of the high-efficiency inclined forming fixture according to an embodiment of the present invention.
[0012] Figure 3 This is a schematic diagram of the stacked structure of the treatment components according to an embodiment of the present invention. Detailed Implementation
[0013] To make the objectives, technical solutions, and advantages of this utility model clearer, the following detailed description of a high-efficiency inclined forming fixture, in conjunction with the accompanying drawings and embodiments, is provided. It should be understood that the specific embodiments described herein are merely illustrative of the utility model and are not intended to limit its scope.
[0014] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "center," "longitudinal," "lateral," "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0015] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0016] Please see Figures 1 to 3 This application discloses an efficient inclined forming fixture, a fixture body 1, the fixture body 1 is provided with a processing inclined surface 11 and a supporting inclined surface 12, a through groove 15 with the same width as the fixture body 1 is provided at the junction of the processing inclined surface 11 and the supporting inclined surface 12, the top of the processing inclined surface 11 is provided with a first platform 13, the top of the supporting inclined surface 12 is provided with a second platform 14, the ratio of the first platform 13 to the bottom surface of the fixture body 1 to the second platform 14 to the bottom surface of the fixture body 1 is between 2:1 and 1.3.
[0017] In the above embodiment, the processing slope 11 is used to fit against the back of the material to be processed, while the supporting slope 12 is used to support the bottom of the material. A through groove 15 with the same width as the fixture 1 is provided at the junction of the two to store waste generated during processing.
[0018] The top of the processing ramp 11 is provided with a first platform 13, and the top of the supporting ramp 12 is provided with a second platform 14. The design of these two not only provides a stable support surface, but also optimizes the sliding path of waste material through their height ratio (the ratio of the distance from the first platform 13 to the bottom surface to the distance from the second platform 14 to the bottom surface is 2:1 to 1.3).
[0019] During machining, the lathe operates on the front side of the material, and the resulting scrap is pushed and slides down the machining ramp 11 or the support ramp 12. Due to the presence of the through groove 15, the scrap can smoothly slide into and fill the through groove 15, avoiding the problem of scrap accumulation leading to an increase in material height. This design ensures that the reference plane of the machining ramp 11 remains constant, thereby improving machining accuracy and efficiency.
[0020] Please see Figures 1 to 3 In another embodiment, the angle between the machining inclined surface 11 and the supporting inclined surface 12 is between 94° and 96°.
[0021] In the above embodiment, the included angle between the machining inclined surface 11 and the supporting inclined surface 12 designed on the fixture 1 is precisely controlled between 94° and 96°. This angle design aims to ensure that the material to be processed can be stably attached to the machining inclined surface 11, while the supporting inclined surface 12 can provide sufficient support force. The two work together to provide a stable reference surface and support structure for efficient inclined forming processing, as well as sufficient inclination to allow the waste material from the machining inclined surface 11 and the supporting inclined surface 12 to slide into the through groove 15 under the vibration of the processing machine tool.
[0022] Please see Figures 1 to 3 In another embodiment, the cross-section of the through groove 15 is arc-shaped.
[0023] In the above embodiments, it is beneficial for the waste material to pass smoothly during the sliding process, reduce the friction between the waste material and the edge of the channel 15, avoid the accumulation or jamming of waste material, ensure that the waste material can slide smoothly to the bottom of the channel 15, and keep the processing slope 11 clean and the reference surface stable.
[0024] Please see Figures 1 to 3 In another embodiment, the distance from the first tabletop 13 to the bottom surface of the treatment body 1 is 50cm, and the distance from the second tabletop 14 to the bottom surface of the treatment body 1 is 25.5cm.
[0025] In the above embodiment, the distance between the first platform 13 and the bottom surface on the fixture 1 is 50cm, while the distance between the second platform 14 and the bottom surface is 25.5cm. This height design creates a certain height difference between the processing inclined surface 11 and the supporting inclined surface 12, optimizing the sliding path of waste material and ensuring the stability of the material during processing, thereby improving processing accuracy and efficiency.
[0026] Please see Figures 1 to 3 In another embodiment, the width ratio of the first tabletop 13 to the width of the second tabletop 14 is 5.1.
[0027] In the above embodiment, the second table 14 is conveniently inserted between the processing inclined surface 11 and the supporting inclined surface 12, so that the fixture 1 can be stacked for easy storage.
[0028] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.
Claims
1. A high-efficiency inclined forming fixture, characterized in that, The fixture has a machining slope and a supporting slope. At the junction of the machining slope and the supporting slope, there is a through groove with a width equal to that of the fixture. The top of the machining slope has a first platform, and the top of the supporting slope has a second platform. The ratio of the distance from the first platform to the bottom surface of the fixture to the distance from the second platform to the bottom surface of the fixture is between 2:1 and 1.
3.
2. The high-efficiency inclined forming fixture as described in claim 1, characterized in that: The angle between the machining inclined surface and the supporting inclined surface is between 94° and 96°.
3. The high-efficiency inclined forming fixture as described in claim 1, characterized in that: The cross-section of the through groove is arc-shaped.
4. The high-efficiency inclined forming fixture as described in claim 1, characterized in that: The distance from the first tabletop to the bottom surface of the treatment body is 50cm, and the distance from the second tabletop to the bottom surface of the treatment body is 25.5cm.
5. The high-efficiency inclined forming fixture as described in claim 1, characterized in that: The width ratio of the first countertop to the second countertop is 5.1.