Milling jig for producing pump shell

By designing the adjustment and clamping mechanisms of the milling machine fixture, the problem of positional displacement caused by shaking during pump casing machining was solved, enabling flexible adjustment of the pump casing angle and stable clamping, thus improving machining stability and safety.

CN223506740UActive Publication Date: 2025-11-04OBAYIN VALVE CO LTD
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Patent Information

Application Number
CN202423041054.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-11-04
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

During the pump casing machining process, the pump casing may shake, causing positional deviation, which increases the machining difficulty and time cost. In addition, the angle adjustment is complicated, affecting the machining accuracy and effect.

Method used

A milling machine fixture was designed, comprising a placement plate, a fixed base, a placement table, an adjustment mechanism, and a clamping mechanism. The height of the lifting frame and the adjustment frame are adjusted by a hydraulic cylinder to change the deflection angle of the placement table, and the clamping plate is moved by a pneumatic cylinder to firmly clamp the pump housing and ensure machining stability.

Benefits of technology

It enables flexible adjustment and stable clamping of the pump casing angle, avoiding shaking and displacement, improving the stability and safety of processing, and reducing operational complexity and time costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pump case machining, and discloses a milling jig for producing a pump case, which comprises a placing plate, a fixing seat is fixedly arranged on the top surface of the placing plate, a placing table is hinged to the upper end of the fixing seat, a baffle is fixedly arranged on the top surface of the placing table, and an adjusting mechanism is arranged below the placing table. And a clamping mechanism is arranged above the placing table. By starting the hydraulic cylinder, the height of the lifting frame and the height of the adjusting frame can be conveniently adjusted, and then the deflection angle of the placing table is changed, so that flexible adjustment of the machining angle of the pump shell is achieved, the pump shell can be machined or tested at different angles, different process requirements are met, and the machining efficiency is improved. When the lifting frame moves, the connecting frame and the gear are driven to move synchronously, the gear slides on the rack, the moving resistance of the lifting frame is increased, the lifting process is more stable, potential safety hazards caused by shaking or sudden change are avoided, and the pump shell is more stable and reliable in the machining process.
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Description

Technical Field

[0001] This utility model relates to the field of pump casing processing technology, specifically a milling machine fixture for producing pump casings. Background Technology

[0002] Pump casings are typically made of materials such as steel, cast iron, stainless steel, and aluminum alloy. These materials have good mechanical properties, corrosion resistance, and wear resistance, which can meet the needs of different working conditions. During the manufacturing process, the pump casing needs to undergo processes such as casting, forging, and welding to ensure its structural integrity and performance stability.

[0003] During the processing of pump casing, the pump casing itself may shake, which often causes the pump casing to shift in position, thus adversely affecting the processing accuracy and effect. In order to ensure the smooth progress of the processing and the stability of the processing quality, a fixture is usually used to hold the pump casing. Since the fixture itself is usually fixed, when it is necessary to adjust the angle of the pump casing to perform processing at a specific angle, the operation process will be relatively complicated and difficult, increasing the processing difficulty and time cost.

[0004] Therefore, a milling machine fixture for producing pump casings is proposed. Utility Model Content

[0005] The purpose of this utility model is to provide a milling machine fixture for producing pump casings, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a milling machine fixture for producing pump housings, comprising a placement plate, a fixed seat fixedly disposed on the top surface of the placement plate, a placement platform hinged to the upper end of the fixed seat, a baffle fixedly disposed on the top surface of the placement platform, an adjustment mechanism disposed below the placement platform, and a clamping mechanism disposed above the placement platform;

[0007] The top surface of the placement platform is provided with a discharge chute;

[0008] The adjustment mechanism includes an adjustment section and a protection section;

[0009] The clamping mechanism includes a clamping part and a pressing part.

[0010] Preferably, the adjusting part includes a collecting hopper, the top surface of which is fixedly connected to the placement platform. An adjusting frame is provided on the right side of the collecting hopper. The upper end of the adjusting frame passes through the placement platform and is connected to the bearing of the placement platform. A lifting frame is sleeved on the lower end of the adjusting frame. The lower end of the adjusting frame is slidably connected to the inner wall of the lifting frame. Waste generated during the processing of the pump casing falls from the discharge chute on the placement platform into the collecting hopper.

[0011] Preferably, a first telescopic rod is fixedly installed between the placement plate and the lifting frame, and a hydraulic cylinder is fixedly installed on the top surface of the placement plate. The top surface of the output shaft of the hydraulic cylinder is fixedly connected to the bottom surface of the lifting frame. Activating the hydraulic cylinder can easily adjust the height of the lifting frame and the adjusting frame, thereby changing the deflection angle of the placement platform.

[0012] Preferably, the protective part includes a connecting frame, which is fixedly connected to the lifting frame. Two connecting frames are arranged at the front and rear. A positioning frame is fixedly arranged on the top surface of the placement plate. A positioning groove is opened on the side of the positioning frame. The right end of the connecting frame extends through the positioning groove into the interior of the positioning frame. A limit rod is fixedly arranged on the inner wall of the positioning groove. The limit rod passes through the connecting frame and is slidably connected to the connecting frame.

[0013] Preferably, the right end bearing of the connecting frame is provided with a gear, and the inner wall of the positioning frame is fixedly provided with a rack. The positioning frame is meshed with the rack, and the gear slides on the rack, which increases the resistance to the movement of the lifting frame and makes the lifting process more stable.

[0014] Preferably, the clamping part includes a fixing plate, which is fixedly connected to the placement platform. A clamping plate is provided on the right side of the fixing plate, and a connecting groove is provided on the side of the fixing plate. The left end of the clamping plate passes through the connecting groove and is slidably connected to the inner wall of the connecting groove.

[0015] Preferably, a connecting seat is fixedly provided on the top surface of the fixed plate, a cylinder is fixedly provided on the top surface of the connecting seat, the lower end of the cylinder output shaft extends through the connecting seat to the bottom of the connecting seat, a movable frame is fixedly provided on the bottom surface of the cylinder output shaft, a drive groove is provided on the side of the movable frame, a drive rod is fixedly provided on the side of the clamping plate, the drive rod is slidably connected to the inner wall of the drive groove, the cylinder drives the movable frame to move, the movable frame drives the front and rear drive rods to move closer to each other, and the drive rod drives the clamping plate to move synchronously.

[0016] Preferably, the pressing part includes a pressing plate, a positioning rod is fixedly provided on the top surface of the pressing plate, the upper end of the positioning rod passes through the movable frame and is slidably connected to the movable frame, a second telescopic rod is fixedly provided between the pressing plate and the movable frame, and a spring coil is sleeved on the outer side of the telescopic end of the second telescopic rod.

[0017] Compared with the prior art, the beneficial effects of this utility model are: a milling machine fixture for producing pump casings,

[0018] 1) By activating the hydraulic cylinder, the height of the lifting frame and the adjusting frame can be easily adjusted, thereby changing the deflection angle of the placement platform. This allows for flexible adjustment of the pump casing processing angle, enabling the pump casing to be processed or tested at different angles, meeting different process requirements. When the lifting frame moves, it drives the connecting frame and gear to move synchronously. The gear slides on the rack, increasing the resistance of the lifting frame movement, making the lifting process more stable and avoiding safety hazards caused by shaking or sudden changes. This makes the pump casing more stable and reliable during processing.

[0019] 2) The moving frame is driven by the cylinder, which in turn drives the two drive rods to move closer to each other. The drive rods drive the clamping plates to move synchronously, and the two clamping plates contact the front and rear sides of the pump housing to clamp the pump housing. This ensures that the pump housing will not shake or shift during processing or testing, thus guaranteeing the stability and safety of the operation. Attached Figure Description

[0020] Figure 1 This is a three-dimensional structural schematic diagram of the present utility model;

[0021] Figure 2 This is a perspective view of the adjustment mechanism of this utility model;

[0022] Figure 3 This is a partial perspective view of the adjustment mechanism of this utility model;

[0023] Figure 4 This is a three-dimensional view of the clamping mechanism of this utility model.

[0024] In the diagram: 1. Placement plate, 2. Fixed seat, 3. Placement platform, 4. Baffle, 5. Adjustment mechanism, 51. Collection hopper, 52. Adjustment frame, 53. Lifting frame, 54. First telescopic rod, 55. Hydraulic cylinder, 56. Connecting frame, 57. Positioning frame, 58. Limiting rod, 59. Gear, 510. Rack, 6. Clamping mechanism, 61. Fixed plate, 62. Clamping plate, 63. Connecting seat, 64. Cylinder, 65. Moving frame, 66. Drive rod, 67. Pressing plate, 68. Positioning rod, 69. Second telescopic rod. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Example 1: Please refer to Figures 1-4This utility model provides a technical solution: a milling machine fixture for producing pump casings, including a placement plate 1, a fixed seat 2 fixedly disposed on the top surface of the placement plate 1, a placement platform 3 hinged to the upper end of the fixed seat 2, a baffle 4 fixedly disposed on the top surface of the placement platform 3, an adjustment mechanism 5 disposed below the placement platform 3, and a clamping mechanism 6 disposed above the placement platform 3.

[0027] The top surface of the placement platform 3 is provided with a discharge chute;

[0028] The regulating mechanism 5 includes an regulating section and a protection section;

[0029] The clamping mechanism 6 includes a clamping part and a pressing part.

[0030] The adjustment unit includes a collection hopper 51, the top surface of which is fixedly connected to the placement platform 3. An adjustment frame 52 is provided on the right side of the collection hopper 51. The upper end of the adjustment frame 52 passes through the placement platform 3 and is connected to the bearing of the placement platform 3. A lifting frame 53 is sleeved on the lower end of the adjustment frame 52, and the lower end of the adjustment frame 52 is slidably connected to the inner wall of the lifting frame 53.

[0031] A first telescopic rod 54 is fixedly installed between the placement plate 1 and the lifting frame 53. A hydraulic cylinder 55 is fixedly installed on the top surface of the placement plate 1. The top surface of the output shaft of the hydraulic cylinder 55 is fixedly connected to the bottom surface of the lifting frame 53.

[0032] The protective part includes a connecting frame 56, which is fixedly connected to the lifting frame 53. There are two connecting frames 56 arranged at the front and rear. A positioning frame 57 is fixedly installed on the top surface of the placement plate 1. A positioning groove is opened on the side of the positioning frame 57. The right end of the connecting frame 56 extends through the positioning groove into the interior of the positioning frame 57. A limit rod 58 is fixedly installed on the inner wall of the positioning groove. The limit rod 58 passes through the connecting frame 56 and is slidably connected to the connecting frame 56.

[0033] A gear 59 is provided on the bearing at the right end of the connecting frame 56, and a rack 510 is fixedly provided on the inner wall of the positioning frame 57. The positioning frame 57 and the rack 510 are meshed and connected.

[0034] Furthermore, in this embodiment, the hydraulic cylinder 55 is activated, which causes the lifting frame 53 and the adjusting frame 52 to change in height. The adjusting frame 52 causes the right end of the placement platform 3 to rise, causing the placement platform 3 to deflect, thereby changing the deflection angle of the pump housing, which can adjust the processing angle of the pump housing. At the same time, when the lifting frame 53 moves, the lifting frame 53 causes the connecting frame 56 and the gear 59 to move synchronously. The gear 59 slides on the rack 510, increasing the resistance to the movement of the lifting frame 53 and the connecting frame 56.

[0035] Furthermore, in this embodiment, by activating the hydraulic cylinder 55, the height of the lifting frame 53 and the adjusting frame 52 can be easily adjusted, thereby changing the deflection angle of the placement platform 3. This allows for flexible adjustment of the pump housing processing angle, enabling the pump housing to be processed or tested at different angles, meeting different process requirements. When the lifting frame 53 moves, it drives the connecting frame 56 and the gear 59 to move synchronously. The gear 59 slides on the rack 510, increasing the resistance to the movement of the lifting frame 53, making the lifting process more stable and avoiding safety hazards caused by shaking or sudden changes. This makes the pump housing more stable and reliable during processing.

[0036] Example 2: Please refer to Figures 1-4 Furthermore, based on Embodiment 1, the clamping part includes a fixing plate 61, which is fixedly connected to the placement platform 3. A clamping plate 62 is provided on the right side of the fixing plate 61. A connecting groove is provided on the side of the fixing plate 61, and the left end of the clamping plate 62 passes through the connecting groove and is slidably connected to the inner wall of the connecting groove.

[0037] A connecting seat 63 is fixedly installed on the top surface of the fixed plate 61. A cylinder 64 is fixedly installed on the top surface of the connecting seat 63. The lower end of the output shaft of the cylinder 64 extends through the connecting seat 63 to the bottom of the connecting seat 63. A movable frame 65 is fixedly installed on the bottom surface of the output shaft of the cylinder 64. A drive groove is opened on the side of the movable frame 65. A drive rod 66 is fixedly installed on the side of the clamping plate 62. The drive rod 66 is slidably connected to the inner wall of the drive groove.

[0038] The pressing part includes a pressing plate 67. A positioning rod 68 is fixedly installed on the top surface of the pressing plate 67. The upper end of the positioning rod 68 passes through the movable frame 65 and is slidably connected to the movable frame 65. A second telescopic rod 69 is fixedly installed between the pressing plate 67 and the movable frame 65. A spring coil is sleeved on the outer side of the telescopic end of the second telescopic rod 69.

[0039] Furthermore, in this embodiment, the pump casing is placed on the placement platform 3, so that the left end of the pump casing abuts against the fixing plate 61. The cylinder 64 is activated, and the cylinder 64 drives the moving frame 65 to move. The moving frame 65 drives the two front and rear drive rods 66 to move closer to each other. The drive rods 66 drive the clamping plate 62 to move synchronously. The two front and rear clamping plates 62 contact the front and rear sides of the pump casing to clamp the pump casing. At the same time, when the moving frame 65 moves, it drives the pressing plate 67 to move. The pressing plate 67 presses and fixes the upper end of the pump casing.

[0040] Furthermore, in this embodiment, the cylinder 64 drives the moving frame 65 to move, the moving frame 65 drives the two front and rear drive rods 66 to move closer to each other, and the drive rods 66 drive the clamping plate 62 to move synchronously. The two clamping plates 62 contact the front and rear sides of the pump housing to clamp the pump housing, ensuring that the pump housing will not shake or shift during processing or testing, thus ensuring the stability and safety of the operation.

[0041] In use, the pump casing is placed on the placement platform 3, with the left end of the pump casing abutting against the fixing plate 61. The cylinder 64 is activated, which drives the moving frame 65 to move. The moving frame 65 drives the two front and rear drive rods 66 to move closer to each other. The drive rods 66 drive the clamping plate 62 to move synchronously. The two clamping plates 62 contact the front and rear sides of the pump casing to clamp the pump casing. At the same time, the moving frame 65 moves, driving the pressing plate 67 to move. The pressing plate 67 presses and fixes the upper end of the pump casing. The hydraulic cylinder 55 is activated, which drives the lifting frame 53 and the adjusting frame 52 to change their height. The adjusting frame 52 drives the right end of the placement platform 3 to rise, causing the placement platform 3 to deflect. This causes the deflection angle of the pump casing to change, which can adjust the processing angle of the pump casing. At the same time, when the lifting frame 53 moves, it drives the connecting frame 56 and the gear 59 to move synchronously. The gear 59 slides on the rack 510, increasing the resistance to the movement of the lifting frame 53 and the connecting frame 56.

[0042] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A milling machine fixture for producing pump casings, comprising a placement plate (1), characterized in that: The top surface of the placement plate (1) is fixedly provided with a fixed seat (2), the upper end of the fixed seat (2) is hinged to a placement platform (3), the top surface of the placement platform (3) is fixedly provided with a baffle (4), the lower part of the placement platform (3) is provided with an adjustment mechanism (5), and the upper part of the placement platform (3) is provided with a clamping mechanism (6). The top surface of the placement platform (3) is provided with a discharge trough; The adjustment mechanism (5) includes an adjustment section and a protection section; The clamping mechanism (6) includes a clamping part and a pressing part.

2. The milling machine fixture for producing pump casings according to claim 1, characterized in that: The adjustment unit includes a collection hopper (51), the top surface of which is fixedly connected to the placement platform (3). An adjustment frame (52) is provided on the right side of the collection hopper (51). The upper end of the adjustment frame (52) passes through the placement platform (3) and is connected to the bearing of the placement platform (3). A lifting frame (53) is sleeved on the lower end of the adjustment frame (52). The lower end of the adjustment frame (52) is slidably connected to the inner wall of the lifting frame (53).

3. A milling machine fixture for producing pump casings according to claim 2, characterized in that: A first telescopic rod (54) is fixedly installed between the placement plate (1) and the lifting frame (53). A hydraulic cylinder (55) is fixedly installed on the top surface of the placement plate (1). The top surface of the output shaft of the hydraulic cylinder (55) is fixedly connected to the bottom surface of the lifting frame (53).

4. A milling machine fixture for producing pump casings according to claim 1, characterized in that: The protective part includes a connecting frame (56), which is fixedly connected to the lifting frame (53). There are two connecting frames (56) arranged at the front and rear. A positioning frame (57) is fixedly arranged on the top surface of the placement plate (1). A positioning groove is opened on the side of the positioning frame (57). The right end of the connecting frame (56) extends through the positioning groove into the interior of the positioning frame (57). A limit rod (58) is fixedly arranged on the inner wall of the positioning groove. The limit rod (58) passes through the connecting frame (56) and is slidably connected to the connecting frame (56).

5. A milling machine fixture for producing pump casings according to claim 4, characterized in that: The right end bearing of the connecting frame (56) is provided with a gear (59), and the inner wall of the positioning frame (57) is fixedly provided with a rack (510), and the positioning frame (57) and the rack (510) are meshed and connected.

6. A milling machine fixture for producing pump casings according to claim 1, characterized in that: The clamping part includes a fixing plate (61), which is fixedly connected to the placement platform (3). A clamping plate (62) is provided on the right side of the fixing plate (61). A connecting groove is provided on the side of the fixing plate (61). The left end of the clamping plate (62) passes through the connecting groove and is slidably connected to the inner wall of the connecting groove.

7. A milling machine fixture for producing pump casings according to claim 6, characterized in that: A connecting seat (63) is fixedly provided on the top surface of the fixed plate (61), and a cylinder (64) is fixedly provided on the top surface of the connecting seat (63). The lower end of the output shaft of the cylinder (64) extends through the connecting seat (63) to the bottom of the connecting seat (63). A movable frame (65) is fixedly provided on the bottom surface of the output shaft of the cylinder (64). A drive groove is provided on the side of the movable frame (65). A drive rod (66) is fixedly provided on the side of the clamping plate (62). The drive rod (66) is slidably connected to the inner wall of the drive groove.

8. A milling machine fixture for producing pump casings according to claim 1, characterized in that: The pressing part includes a pressing plate (67), and a positioning rod (68) is fixedly provided on the top surface of the pressing plate (67). The upper end of the positioning rod (68) passes through the movable frame (65) and is slidably connected with the movable frame (65). A second telescopic rod (69) is fixedly provided between the pressing plate (67) and the movable frame (65). A spring coil is sleeved on the outer side of the telescopic end of the second telescopic rod (69).