Receiving and slitting all-in-one machine for honeycomb paper sleeve processing
By designing an integrated receiving and slitting machine for honeycomb paper sleeve processing, and utilizing infrared sensors and a cylinder system to achieve flexible adjustment of the slitting length, the problem of lack of flexible adjustment in honeycomb paper sleeve production is solved, production efficiency and cutting accuracy are improved, and costs are reduced.
Patent Information
- Application Number
- CN202423119324.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-12-17
AI Technical Summary
Existing honeycomb paper sleeve production technology lacks the ability to flexibly adjust the cutting length, making it difficult to cope with diverse order demands, resulting in low production efficiency and increased costs.
A honeycomb paper sleeve processing integrated receiving and slitting machine was designed. It uses an infrared sensor, signal module, controller and cylinder in conjunction with a cutting blade. The slitting length can be flexibly adjusted by adjusting the distance between the cutting blade and the infrared sensor, and the cutting accuracy is ensured by the limit plate and push plate structure.
It enables flexible adjustment of the honeycomb paper sleeve segmentation length, improves the applicability of the production line and the cutting accuracy, increases production efficiency, and reduces costs.
Smart Images
Figure CN223507254U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of honeycomb paper sleeve processing technology, and in particular to a honeycomb paper sleeve processing integrated receiving and cutting machine. Background Technology
[0002] Honeycomb paper sleeves are an environmentally friendly packaging material based on honeycomb paper technology. They mimic the structure of a honeycomb in nature and are made by processing paper into a hexagonal structure similar to a honeycomb. They are not only lightweight but also strong, providing excellent cushioning and shock absorption, making them particularly suitable for product packaging and transportation protection.
[0003] Different customers may have different requirements for the size of honeycomb paper sleeves. For example, honeycomb paper sleeves used for packaging small electronic products usually need to be shorter and have more precise dimensional control to ensure the safety of the products during transportation; while honeycomb paper sleeves used for packaging large home appliances often need to be longer and stronger to provide sufficient support and protection. However, existing honeycomb paper sleeve production technology lacks the ability to flexibly adjust the cutting length during the cutting process. When faced with diverse order demands, it is difficult to quickly adjust the production line, resulting in low production efficiency and increased costs.
[0004] Therefore, it is necessary to design an adjustable honeycomb paper sleeve processing integrated receiving and cutting machine. Utility Model Content
[0005] To overcome the shortcomings of lacking the ability to flexibly adjust the cutting length during the cutting of honeycomb paper sleeves, making it difficult to quickly adjust the production line when facing diverse order demands, resulting in low production efficiency and increased costs, this utility model provides an adjustable honeycomb paper sleeve processing integrated receiving and cutting machine.
[0006] The technical implementation scheme of this utility model is as follows: A honeycomb paper sleeve processing receiving and slitting integrated machine includes a first support frame, an electric conveyor belt, a second support frame, and a receiving plate. The electric conveyor belt is installed on the first support frame, and the second support frame is set on the front side of the first support frame. The receiving plate is installed on the second support frame. It also includes a lead screw, a guide rod, a moving frame, a cylinder, a cutting blade, a rotating handle, an infrared sensor, a mounting cabinet, a signal module, and a controller. The lead screw is rotatably set on one side of the second support frame, and the guide rod is fixedly connected to the other side of the second support frame. The moving frame is slidably set on the guide rod. The cylinder is installed on the moving frame, and the cutting blade is installed on the telescopic rod of the cylinder. The cutting blade is located above the receiving plate. The end of the lead screw away from the first support frame is fixedly connected to the rotating handle. An infrared sensor is installed on the upper part of the second support frame. The mounting cabinet is installed on the outer side of the second support frame. The signal module and the controller are installed inside the mounting cabinet.
[0007] As a further preferred option, the signal output terminal of the infrared sensor is connected to the signal input terminal of the signal module, the signal output terminal of the signal module is connected to the signal input terminal of the controller, and the signal output terminal of the controller is connected to the signal input terminal of the cylinder.
[0008] As a further preferred embodiment, it also includes a support plate, a fixed rod, a push plate, a limiting plate, and a rubber ring. A support plate is installed on one side of the movable frame, and sliding grooves are opened on both sides of the support plate. A fixed rod is fixedly connected to the support plate, and push plates are slidably installed at both ends of the fixed rod. The push plates slide in adjacent sliding grooves. A limiting plate is fixedly connected to the end of the push plate near the receiving plate, and a rubber ring is provided at the connection between the fixed rod and the push plate.
[0009] As a further preferred option, it also includes a collection frame, casters, a transparent panel, and a handle. The second support frame is provided with a collection frame on the side near the mounting cabinet. The collection frame is located below the front side of the receiving plate. Multiple casters are installed on the collection frame. A transparent panel is embedded in the collection frame. A handle is installed on one side of the collection frame.
[0010] As a further preferred option, an anti-slip ring is also included, with the rotating handle fitted with an anti-slip ring.
[0011] As a further preferred option, a rubber plate is also included, with the rubber plate installed on the push plate.
[0012] As a further preferred option, a distance gauge is also included, with distance gauges installed on both sides of the top of the second support frame.
[0013] The beneficial effects of this utility model are as follows: 1. By rotating the rotating handle, the moving frame drives the cylinder and the cutting blade to slide back and forth on the second support frame, thereby adjusting the distance between the cutting blade and the infrared sensor, realizing flexible adjustment of the segmentation length of the honeycomb paper sleeve, thereby improving the applicability of this device.
[0014] 2. By gripping the push plate and sliding it along the fixed rod towards the center of the receiving plate, the limiting plate pushes the honeycomb paper sleeve to the center area of the receiving plate, preventing the honeycomb paper sleeve from tilting during cutting and ensuring that the dimensions of the honeycomb paper sleeve meet the requirements during cutting. Attached Figure Description
[0015] Figure 1 This is a three-dimensional structural diagram of the present invention.
[0016] Figure 2 This is a partial sectional view of the second support frame, receiving plate, and guide rod of this utility model.
[0017] Figure 3 This is a partial sectional view of the infrared sensor, mounting cabinet, and signal module components of this utility model.
[0018] Figure 4 This is a partial sectional view of the movable frame, support plate, and fixing rod of this utility model.
[0019] Figure 5 This is a partial cross-sectional view of the push plate, rubber ring, and rubber plate components of this utility model.
[0020] Figure 6 This is a three-dimensional structural diagram of the components of this utility model, including the collection frame, casters, and transparent plate.
[0021] The markings in the diagram are as follows: 1: First support frame, 2: Electric conveyor belt, 3: Second support frame, 4: Receiving plate, 5: Lead screw, 6: Guide rod, 7: Moving frame, 8: Cylinder, 9: Cutting blade, 10: Rotating handle, 11: Infrared sensor, 12: Mounting cabinet, 13: Signal module, 14: Controller, 15: Support plate, 16: Fixing rod, 17: Push plate, 18: Limiting plate, 19: Rubber ring, 20: Collection frame, 21: Caster wheel, 22: Transparent plate, 23: Handle, 24: Anti-slip ring, 25: Rubber plate, 26: Distance ruler. Detailed Implementation
[0022] The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments, but this is not intended to limit the present invention.
[0023] Example 1: A honeycomb paper sleeve processing integrated receiving and slitting machine, see reference. Figures 1-3As shown, the system includes a first support frame 1, an electric conveyor belt 2, a second support frame 3, and a receiving plate 4. The electric conveyor belt 2 is bolted to the first support frame 1. The second support frame 3 is located on the front side of the first support frame 1, and the receiving plate 4 is bolted to the second support frame 3. The system also includes a lead screw 5, a guide rod 6, a movable frame 7, a cylinder 8, a cutting blade 9, a rotating handle 10, an infrared sensor 11, a mounting cabinet 12, a signal module 13, and a controller 14. The lead screw 5 is rotatably mounted on the right side of the second support frame 3, and the guide rod 6 is welded to the left side of the second support frame 3. The movable frame 7 is slidably mounted on the guide rod 6. Distance gauges 26 are mounted on both sides of the top of the second support frame 3. By observing the position of the movable frame 7 on the distance gauges 26, the cutting size of the honeycomb paper sleeve can be precisely adjusted. The cylinder 8 is bolted to the movable frame 7, and the telescopic rod of the cylinder 8 is bolted to... A cutting blade 9 is installed above the receiving plate 4. A rotating handle 10 is fixed to the front end of the lead screw 5. An anti-slip ring 24 is fitted on the rotating handle 10 to increase the friction between the rotating handle 10 and the hand, preventing slippage when rotating the rotating handle 10. An infrared sensor 11 is installed on the front side of the upper part of the second support frame 3. The infrared sensor 11 consists of an infrared transmitter and a receiver. The infrared transmitter emits infrared light, which is received by the receiver. An installation cabinet 12 is installed on the right side of the front part of the second support frame 3 by bolt connection. A signal module 13 is installed in the installation cabinet 12 by bolt connection. A controller 14 is installed in the installation cabinet 12 by bolt connection. The signal output terminal of the infrared sensor 11 is connected to the signal input terminal of the signal module 13. The signal output terminal of the signal module 13 is connected to the signal input terminal of the controller 14. The signal output terminal of the controller 14 is connected to the signal input terminal of the cylinder 8.
[0024] When the honeycomb paper sleeve needs to be cut, the first support frame 1 is first placed on the honeycomb paper sleeve processing equipment. Then, the electric conveyor belt 2 is started, which transports the honeycomb paper sleeve towards the second support frame 3. The receiving plate 4 catches the front end of the honeycomb paper sleeve. When the front end of the honeycomb paper sleeve enters the area between the two infrared sensors 11, the infrared light is blocked, and the receiver cannot detect the infrared signal. The receiver converts this state change into an electrical signal and sends it to the signal module 13. The signal module 13 receives the electrical signal from the infrared sensor 11, amplifies and filters it to eliminate noise interference, and then... Signal module 13 generates a control signal and sends it to controller 14. Controller 14 controls cylinder 8 to start, causing the telescopic rod of cylinder 8 to move the cutting blade 9 downward to cut the honeycomb paper sleeve. When it is necessary to adjust the cutting size, rotate handle 10. Rotate handle 10 drives lead screw 5 to rotate. Lead screw 5 drives moving frame 7 to slide back and forth under the guidance of guide rod 6. Moving frame 7 drives cylinder 8 and cutting blade 9 to slide back and forth on second support frame 3, thereby adjusting the distance between cutting blade 9 and infrared sensor 11, realizing flexible adjustment of the cutting length of honeycomb paper sleeve, thereby improving the applicability of this device.
[0025] Example 2: Based on Example 1, refer to Figure 4 and Figure 5 As shown, it also includes a support plate 15, a fixing rod 16, a push plate 17, a limiting plate 18, and a rubber ring 19. The support plate 15 is installed on the upper front side of the movable frame 7 by bolt connection. Slide grooves are opened on both sides of the support plate 15. The fixing rod 16 is fixedly connected to the support plate 15. Push plates 17 are slidably set at both ends of the fixing rod 16. Rubber plates 25 are installed on the push plates 17. The rubber plates 25 are used to prevent the push plates 17 from slipping. The push plates 17 slide in the adjacent slide grooves. The end of the push plate 17 near the receiving plate 4 is fixedly connected to the limiting plate 18. A rubber ring 19 is provided at the connection between the fixing rod 16 and the push plate 17.
[0026] When the front end of the honeycomb paper sleeve falls onto the receiving plate 4, by gripping the push plate 17 and sliding it along the fixed rod 16 toward the center of the receiving plate 4, the push plate 17 drives the limiting plate 18 to slide toward the center of the receiving plate 4, thereby pushing the honeycomb paper sleeve to the center area of the receiving plate 4 by the limiting plate 18, so as to prevent the honeycomb paper sleeve from tilting during cutting. When the push plate 17 slides along the fixed rod 16 toward the center of the receiving plate 4, the rubber ring 19 is used to increase the friction between the push plate 17 and the fixed rod 16, so as to prevent the position of the push plate 17 from moving when cutting the honeycomb paper sleeve.
[0027] See Figure 1 and Figure 6As shown, it also includes a collection frame 20, casters 21, a transparent plate 22 and a handle 23. The second support frame 3 is provided with a collection frame 20 on the side near the mounting cabinet 12. The collection frame 20 is located below the front side of the receiving plate 4. Multiple casters 21 are installed on the collection frame 20. A transparent plate 22 is embedded in the collection frame 20. A handle 23 is installed on one side of the collection frame 20.
[0028] The cut honeycomb paper sleeves fall down under the push of the electric conveyor belt 2 and the uncut honeycomb paper sleeves. The collection frame 20 collects the cut honeycomb paper sleeves. The stacking height of the collection frame 20 can be observed through the transparent plate 22. When the collection frame 20 is full of honeycomb paper sleeves, by gripping the handle 23 and pushing, the collection frame 20 drives the caster wheel 21 to roll on the ground, thus facilitating the collection and transfer of the cut honeycomb paper sleeves.
[0029] Although the present invention has been described in detail with reference to the above embodiments, it will be apparent to those skilled in the art that various changes or modifications can be made to the present invention without departing from the principles and spirit of the present invention as defined by the claims. Therefore, the detailed description of the embodiments in this disclosure is for explanation only and not for limiting the present invention, but rather the scope of protection is defined by the content of the claims.
Claims
1. A honeycomb paper sleeve processing integrated receiving and slitting machine, comprising a first support frame (1), an electric conveyor belt (2), a second support frame (3), and a receiving plate (4), wherein the electric conveyor belt (2) is mounted on the first support frame (1), the second support frame (3) is provided on the front side of the first support frame (1), and the receiving plate (4) is mounted on the second support frame (3), characterized in that, It also includes a lead screw (5), a guide rod (6), a moving frame (7), a cylinder (8), a cutting blade (9), a rotating handle (10), an infrared sensor (11), a mounting cabinet (12), a signal module (13), and a controller (14). The lead screw (5) is rotatably mounted on one side of the second support frame (3), and the guide rod (6) is fixedly connected to the other side of the second support frame (3). The moving frame (7) is slidably mounted on the guide rod (6), and the cylinder (8) is mounted on the moving frame (7). The cutting blade (9) is mounted on the telescopic rod of the cylinder (8). The cutting blade (9) is located above the receiving plate (4). The rotating handle (10) is fixedly connected to the end of the lead screw (5) away from the first support frame (1). The infrared sensor (11) is mounted on the upper part of the second support frame (3). The mounting cabinet (12) is mounted on the outer side of the second support frame (3). The signal module (13) is installed inside the mounting cabinet (12), and the controller (14) is installed inside the mounting cabinet (12).
2. The integrated receiving and slitting machine for honeycomb paper sleeve processing as described in claim 1, characterized in that, The signal output terminal of the infrared sensor (11) is connected to the signal input terminal of the signal module (13), the signal output terminal of the signal module (13) is connected to the signal input terminal of the controller (14), and the signal output terminal of the controller (14) is connected to the signal input terminal of the cylinder (8).
3. The integrated receiving and slitting machine for honeycomb paper sleeve processing as described in claim 2, characterized in that, It also includes a support plate (15), a fixing rod (16), a push plate (17), a limiting plate (18), and a rubber ring (19). The support plate (15) is installed on one side of the movable frame (7). Slide grooves are provided on both sides of the support plate (15). The fixing rod (16) is fixedly connected to the support plate (15). Push plates (17) are slidably provided at both ends of the fixing rod (16). The push plates (17) slide in the adjacent slide grooves. The end of the push plate (17) near the receiving plate (4) is fixedly connected to the limiting plate (18). A rubber ring (19) is provided at the connection between the fixing rod (16) and the push plate (17).
4. The integrated receiving and slitting machine for honeycomb paper sleeve processing as described in claim 3, characterized in that, It also includes a collection frame (20), casters (21), a transparent plate (22) and a handle (23). The second support frame (3) is provided with a collection frame (20) on the side near the mounting cabinet (12). The collection frame (20) is located below the front side of the receiving plate (4). Multiple casters (21) are installed on the collection frame (20). A transparent plate (22) is embedded in the collection frame (20). A handle (23) is installed on one side of the collection frame (20).
5. The integrated receiving and slitting machine for honeycomb paper sleeve processing as described in claim 4, characterized in that, It also includes an anti-slip ring (24), which is fitted onto the rotating handle (10).
6. The integrated receiving and slitting machine for honeycomb paper sleeve processing as described in claim 5, characterized in that, It also includes a rubber plate (25), which is installed on the push plate (17).
7. The integrated receiving and slitting machine for processing honeycomb paper sleeves as described in claim 6, characterized in that, It also includes a distance gauge (26), and the second support frame (3) has distance gauges (26) installed on both sides of the top.