Special milling machine for superhard ceramic material

Abstract

The utility model belongs to the technical field of milling equipment, and particularly relates to a special milling machine for superhard ceramic materials, which comprises a base, an X-axis driving mechanism and a Y-axis driving mechanism, the X-axis driving mechanism and the Y-axis driving mechanism are both fixedly connected with the top of the base, the X-axis driving mechanism comprises a first guide rail, and the Y-axis driving mechanism comprises a second guide rail. A first motor is fixedly connected to one end of the first guide rail, a first lead screw is fixedly connected to the output end of the first motor, the first lead screw is sleeved with a first mounting base in a threaded mode, a mounting frame is fixedly connected to the top of the first mounting base, and a driving motor is fixedly connected to the top of the mounting frame. Through the arrangement of the X-axis driving mechanism and the Y-axis driving mechanism, the chamfering mechanism and the clamp mechanism can be effectively moved and adjusted, meanwhile, through the arrangement of the rotating mechanism and the chip removal structure, the direction of a clamp can be conveniently adjusted, chips can be conveniently removed, and therefore the chamfering efficiency of superhard ceramic materials is effectively improved.

Description

Technical Field

[0001] This utility model relates to the field of milling equipment technology, and in particular to a special milling machine for ultra-hard ceramic materials. Background Technology

[0002] Superhard ceramic materials refer to ceramic materials with a hardness greater than 9 on the Mohs scale. They generally possess properties such as high-temperature resistance, corrosion resistance, insulation, non-magnetism, wear resistance, and impact resistance. Due to their unique physical and chemical properties, superhard ceramic materials have broad application prospects in multiple fields. With the continuous advancement of science and technology and the continuous optimization of preparation processes, the application fields of superhard ceramic materials will be further expanded.

[0003] However, existing milling equipment for chamfering superhard ceramic materials is relatively simple. This equipment cannot automatically perform multi-angle rotation processing on ceramic materials, thus affecting the chamfering efficiency of superhard ceramic materials. Utility Model Content

[0004] The purpose of this invention is to solve the problem mentioned in the background art that milling equipment for chamfering cannot automatically perform multi-angle rotation processing on ceramic materials, and to propose a special milling machine for ultra-hard ceramic materials.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A special milling machine for ultra-hard ceramic materials includes a base, an X-axis drive mechanism, and a Y-axis drive mechanism. Both the X-axis and Y-axis drive mechanisms are fixedly connected to the top of the base. The X-axis drive mechanism includes a first guide rail, with a first motor fixedly connected to one end of the first guide rail. A first lead screw is fixedly connected to the output end of the first motor. A first mounting seat is threaded onto the first lead screw. A mounting bracket is fixedly connected to the top of the first mounting seat. A drive motor is fixedly connected to the top of the mounting bracket. The output end of the drive motor has a chamfered head. The Y-axis drive mechanism includes a second guide rail, with a second motor fixedly connected to one end of the second guide rail. A second lead screw is fixedly connected to the output end of the second motor. A second mounting seat is threaded onto the second lead screw. A rotary motor is fixedly connected to the top of the second mounting seat. A clamping base plate is fixedly connected to the output end of the rotary motor. Two symmetrically arranged clamping cylinders are fixedly connected to the top of the clamping base plate. The tops of the two clamping cylinders are fixedly connected via a clamping top plate.

[0007] Preferably, the bottom of the base is hollow.

[0008] Preferably, the drive motor and the chamfering head are fixedly connected by a reduction mechanism.

[0009] Preferably, the first mounting base and the second mounting base are slidably connected to the top of the first guide rail and the second guide rail, respectively.

[0010] Preferably, a chip-removing air gun is fixedly connected to the top of the clamp top plate, and both the clamp top plate and the clamp bottom plate are provided with chip-passing ports corresponding to the chip-removing air gun. One end of the base is provided with a chip-collecting groove communicating with the chip-passing ports.

[0011] Preferably, a control cabinet is fixedly connected to one side of the fixture base plate. The control cabinet is equipped with a control mechanism. The output end of the control mechanism is connected to the input ends of the first motor, the second motor, the drive motor, the rotary motor, the clamping cylinder, and the chip-removing air gun, respectively.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] In this invention, the X-axis drive mechanism and Y-axis drive mechanism can effectively adjust the movement of the chamfering mechanism and the clamping mechanism. At the same time, the rotation mechanism and chip removal structure can facilitate the adjustment of the clamping direction and chip removal, thereby effectively improving the chamfering efficiency of ultra-hard ceramic materials. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of a special milling machine for ultra-hard ceramic materials proposed in this utility model;

[0015] Figure 2 This is a top view schematic diagram of a special milling machine for ultra-hard ceramic materials proposed in this utility model.

[0016] In the diagram: 1. Base, 2. First guide rail, 3. First motor, 4. First lead screw, 5. First mounting base, 6. Mounting bracket, 7. Drive motor, 8. Chamfer head, 9. Second guide rail, 10. Second motor, 11. Second lead screw, 12. Second mounting base, 13. Rotary motor, 14. Fixture base plate, 15. Clamping cylinder, 16. Fixture top plate, 17. Reduction mechanism, 18. Chip-punching air gun, 19. Chip collection trough, 20. Control cabinet. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0018] Reference Figure 1-2A special milling machine for ultra-hard ceramic materials includes a base 1, an X-axis drive mechanism and a Y-axis drive mechanism. The bottom of the base 1 is hollowed out to reduce the weight of the base 1. The X-axis drive mechanism and the Y-axis drive mechanism are both fixedly connected to the top of the base 1. The X-axis drive mechanism includes a first guide rail 2 for supporting a first mounting base 5. A first motor 3 is fixedly connected to one end of the first guide rail 2 for driving a first lead screw 4 to rotate. The output end of the first motor 3 is fixedly connected to the first lead screw 4. The first mounting base 5 is threaded onto the first lead screw 4 for mounting a mounting bracket 6.

[0019] In this embodiment, a mounting bracket 6 is fixedly connected to the top of the first mounting base 5 for mounting a drive motor 7. The top of the mounting bracket 6 is fixedly connected to the drive motor 7 for driving the chamfer head 8 to rotate. The output end of the drive motor 7 is provided with a chamfer head 8. The drive motor 7 and the chamfer head 8 are fixedly connected through a reduction mechanism 17.

[0020] In this embodiment, the Y-axis drive mechanism includes a second guide rail 9 for mounting a second lead screw 11. A second motor 10 is fixedly connected to one end of the second guide rail 9 for driving the second lead screw 11 to rotate. The output end of the second motor 10 is fixedly connected to the second lead screw 11. A second mounting seat 12 is threaded onto the second lead screw 11. A rotary motor 13 is fixedly connected to the top of the second mounting seat 12 for driving the fixture base plate 14 to rotate. The first mounting seat 5 and the second mounting seat 12 are slidably connected to the top of the first guide rail 2 and the second guide rail 9, respectively.

[0021] In this embodiment, the output end of the rotary motor 13 is fixedly connected to the clamp base plate 14, and the top of the clamp base plate 14 is fixedly connected to two symmetrically arranged clamping cylinders 15, which are used to drive the clamp top plate 16 to fix the ultra-hard ceramic material. The tops of the two clamping cylinders 15 are fixedly connected through the clamp top plate 16, and the top of the clamp top plate 16 is fixedly connected to the chip removal air gun 18 for chip removal. Both the clamp top plate 16 and the clamp base plate 14 are provided with chip passages corresponding to the chip removal air gun 18.

[0022] In this embodiment, one end of the base 1 is provided with a chip collection groove 19 communicating with the chip passage for collecting waste chips. A control cabinet 20 is fixedly connected to one side of the fixture base plate 14. The control cabinet 20 is provided with a control mechanism. The output end of the control mechanism is connected to the input end of the first motor 3, the second motor 10, the drive motor 7, the rotary motor 13, the clamping cylinder 15 and the chip-punching air gun, respectively, for starting and stopping control of the first motor 3, the second motor 10, the drive motor 7, the rotary motor 13, the clamping cylinder 15 and the chip-punching air gun 18.

[0023] In this embodiment, the X-axis drive mechanism and Y-axis drive mechanism can effectively adjust the movement of the chamfering mechanism and the clamping mechanism. At the same time, the rotation mechanism and chip removal structure can facilitate the adjustment of the clamping direction and chip removal, thereby effectively improving the chamfering efficiency of the superhard ceramic material.

[0024] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A special milling machine for ultra-hard ceramic materials, comprising a base (1), an X-axis drive mechanism, and a Y-axis drive mechanism, characterized in that: Both the X-axis drive mechanism and the Y-axis drive mechanism are fixedly connected to the top of the base (1). The X-axis drive mechanism includes a first guide rail (2), one end of which is fixedly connected to a first motor (3). The output end of the first motor (3) is fixedly connected to a first lead screw (4). A first mounting seat (5) is threaded onto the first lead screw (4). A mounting bracket (6) is fixedly connected to the top of the first mounting seat (5). A drive motor (7) is fixedly connected to the top of the mounting bracket (6). The output end of the drive motor (7) is provided with a chamfered head (8). The Y-axis drive mechanism includes a second... The guide rail (9) has a second motor (10) fixedly connected to one end of it. The output end of the second motor (10) is fixedly connected to a second lead screw (11). A second mounting seat (12) is threaded onto the second lead screw (11). A rotary motor (13) is fixedly connected to the top of the second mounting seat (12). A clamp base plate (14) is fixedly connected to the output end of the rotary motor (13). Two symmetrically arranged clamping cylinders (15) are fixedly connected to the top of the clamp base plate (14). The tops of the two clamping cylinders (15) are fixedly connected through a clamp top plate (16).

2. The special milling machine for superhard ceramic materials according to claim 1, characterized in that: The bottom of the base (1) is hollow.

3. The special milling machine for superhard ceramic materials according to claim 1, characterized in that: The drive motor (7) and the chamfering head (8) are fixedly connected by a reduction mechanism (17).

4. A special milling machine for superhard ceramic materials according to claim 1, characterized in that: The first mounting base (5) and the second mounting base (12) are slidably connected to the top of the first guide rail (2) and the second guide rail (9), respectively.

5. A special milling machine for superhard ceramic materials according to claim 1, characterized in that: The top of the clamp top plate (16) is fixedly connected to a chip-removing air gun (18). Both the clamp top plate (16) and the clamp bottom plate (14) are provided with chip-passing ports corresponding to the chip-removing air gun (18). One end of the base (1) is provided with a chip-collecting groove (19) communicating with the chip-passing port.

6. A special milling machine for superhard ceramic materials according to claim 1, characterized in that: A control cabinet (20) is fixedly connected to one side of the fixture base plate (14). The control cabinet (20) is equipped with a control mechanism. The output end of the control mechanism is connected to the input ends of the first motor (3), the second motor (10), the drive motor (7), the rotary motor (13), the clamping cylinder (15), and the chip-removing air gun (18), respectively.

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