Die opening and material taking structure of press vulcanizer
By using a motor-driven rotating wheel and threaded rod system and a gripper design, the safety issues during mold opening and material handling in the flat vulcanizing machine are solved, achieving safe material handling and stable support without human contact, thus improving overall safety and stability.
Patent Information
- Application Number
- CN202422809164.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-11-18
AI Technical Summary
Existing flat vulcanizing machines pose a risk of burns or crush injuries to workers during mold opening and material removal, and their support stability is insufficient.
A mold opening and material handling structure for a flat vulcanizing machine was designed. It adopts a motor-driven rotating wheel and threaded rod system, combined with a gripper and rubber handle, to realize material handling operation without direct manual contact, and improves support stability through triangular connecting blocks.
It enables safe material handling without direct human contact, avoiding burns or crush injuries, and improving the safety and support stability of the material handling structure.
Smart Images

Figure CN223507510U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of flat vulcanization processing technology, specifically to a mold opening and material taking structure for a flat vulcanizing machine. Background Technology
[0002] Flat vulcanizing machines are mainly used for vulcanizing flat rubber belts (such as conveyor belts and transmission belts, referred to as flat belts). They are hydraulic machines, and their main function is to provide the pressure and temperature required for vulcanization. Pressure is generated by the hydraulic system through hydraulic cylinders, and temperature is provided by the heating medium (usually steam, heat transfer oil, etc., and superheated water is also used). Conveyor belt flat vulcanizing machines are mainly used for vulcanizing flat products such as flat rubber belts, rubber sheets, and polymers. They have advantages such as high pressure per unit area of the hot plate, reliable operation, and low maintenance. Temperature is provided by the heating medium (usually steam, heat transfer oil, etc.). Flat belt vulcanizing machines can be mainly divided into two categories according to the frame structure: column-type flat belt vulcanizing machines and frame-type flat belt vulcanizing machines; according to the number of working layers: single-layer and multi-layer; and according to the working medium of the hydraulic system: oil pressure and water pressure.
[0003] When using a flat vulcanizing machine to open the mold and remove materials, iron hooks are generally used, which poses a risk of burns or crush injuries to workers. Therefore, it is particularly important to improve the existing mold opening and material removal structure of the flat vulcanizing machine and design a new mold opening and material removal structure to solve the above-mentioned technical defects and improve the overall practicality of the mold opening and material removal structure of the flat vulcanizing machine. Utility Model Content
[0004] The purpose of this utility model is to provide a mold opening and material handling structure for a flat vulcanizing machine. This structure eliminates the need for workers to directly contact the material with their hands, avoiding burns or crush injuries and ensuring the safety of workers. At the same time, it increases support stability and improves the overall safety of the mold opening and material handling structure for the flat vulcanizing machine, thereby solving the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A mold-opening and material-receiving structure for a flat vulcanizing machine includes a main body. Two sets of support plates are fixedly connected to the outer side of the main body. A groove is formed on the outer side of the support plates and at the top of the main body. A fixing block is provided at the top of the main body and inside the groove. A placement box is fixedly connected to one side of the fixing block and outside the groove. A stop block is fixedly connected to the outer side of the fixing block and away from the placement box. A motor housing is provided inside the stop block. Two sets of rotating wheels are provided at the end of the motor housing away from the stop block. The two sets of rotating wheels are connected by a transmission belt. Threaded rods are fixedly connected to the ends of the two sets of rotating wheels away from the motor housing. The two sets of threaded rods are connected by a push plate.
[0007] As a preferred embodiment of this utility model, a motor is provided inside the motor housing. The drive end of the motor inside the motor housing is fixedly connected to the end of a set of rotating wheels away from the threaded rod, and the end of the threaded rod away from the rotating wheels is rotatably connected to the support plate.
[0008] As a preferred embodiment of this utility model, a working box is provided on the top of the fixing block and inside the two sets of grooves, and a control box is fixedly connected to the outside of the support plate and at the end of the placement box away from the fixing block.
[0009] As a preferred embodiment of this utility model, the main body is provided with a push rod inside, and the top of the fixing block and the bottom of the working box are provided with two sets of receiving plates.
[0010] As a preferred embodiment of this utility model, the interior of the placement box is provided with multiple sets of grippers, and the outer side of the grippers is rotatably connected with two sets of first clamping plates and second clamping plates, the first clamping plates and second clamping plates being designed to be compatible with each other.
[0011] As a preferred embodiment of this utility model, a triangular block is fixedly connected to the bottom of both the first clamping plate and the second clamping plate, and a clamping piece is fixedly connected to the bottom of both sets of triangular blocks. The triangular block at the bottom of the first clamping plate and the triangular block at the bottom of the second clamping plate are separated by a height difference of one clamping piece. The two sets of clamping pieces are designed to face each other. A rubber handle is fixedly connected to the end of the first clamping plate and the second clamping plate away from the triangular block.
[0012] As a preferred embodiment of this utility model, the top of the work box and the bottom of the main body are both fixedly connected to multiple sets of connecting blocks. The outer side of the connecting blocks is provided with connecting grooves, and the inside of the connecting grooves is provided with two sets of bolts.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] 1. In this utility model, through the design of the main body, push rod, support plate, groove, fixing block, receiving plate, clamping device, first clamping plate, second clamping plate, triangular block, clamping piece, rubber handle, placement box, stop block, motor housing, rotating wheel, transmission belt, threaded rod, push plate, work box and control box, when the mold opening and material removal structure of the flat vulcanizing machine is put into use, the power is turned on, the drive end of the motor inside the motor housing rotates, driving the rotating wheel to rotate, thereby driving the transmission belt to rotate, thereby driving another set of rotating wheels to rotate, thereby driving the two sets of threaded rods to rotate, thereby driving the push plate to move, thereby pushing the receiving plate to the edge of the fixing block, thus facilitating material removal. The fingers are inserted into the rubber handle, and the receiving plate is clamped out by the first clamping plate and the second clamping plate. Then the clamping piece is inserted between the two sets of receiving plates and then spread apart, thereby completing the demolding. The workers do not need to directly contact the material with their hands, avoiding burns or crush injuries, and ensuring the personal safety of the workers.
[0015] 2. In this utility model, through the design of the main body, support plate, groove, connecting block, connecting groove, bolt, working box and control box, when the mold opening and material taking structure of the flat vulcanizing machine is put into use, the connecting block is designed as a triangular body, which makes the main body and support plate more stable, and makes the connection between the working box and the support plate more stable, thus improving safety. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the back structure of the main body of this utility model;
[0018] Figure 3 This is a schematic diagram of the push plate structure of this utility model;
[0019] Figure 4 This is a schematic diagram of the gripper structure of this utility model.
[0020] In the diagram: 1. Main body; 11. Push rod; 12. Support plate; 13. Groove; 2. Fixing block; 21. Receiving plate; 3. Gripper; 31. First clamping plate; 32. Second clamping plate; 33. Triangular block; 34. Clamping piece; 35. Rubber handle; 36. Placement box; 4. Stop block; 41. Motor housing; 42. Rotating wheel; 43. Transmission belt; 44. Threaded rod; 45. Push plate; 5. Connecting block; 51. Connecting groove; 52. Bolt; 6. Working box; 61. Control box. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0022] Example:
[0023] Please see Figures 1-4 This utility model provides a technical solution:
[0024] A mold-opening and material-receiving structure for a flat vulcanizing machine includes a main body 1. Two sets of support plates 12 are fixedly connected to the outer side of the main body 1. A groove 13 is formed on the outer side of the support plate 12 and at the top of the main body 1. A fixing block 2 is provided at the top of the main body 1 and inside the groove 13. A placement box 36 is fixedly connected to one side of the fixing block 2 and outside the groove 13. A stop block 4 is fixedly connected to the outer side of the fixing block 2 and away from the placement box 36. A motor housing 41 is provided inside the stop block 4. Two sets of rotating wheels 42 are provided at the end of the motor housing 41 away from the stop block 4. The two sets of rotating wheels 42 are connected by a transmission belt 43. A threaded rod 44 is fixedly connected to the end of the two sets of rotating wheels 42 away from the motor housing 41. The two sets of threaded rods 44 are connected by a push plate 45. A motor is provided inside the motor housing 41. The drive end of the motor inside the motor housing 41 is fixedly connected to the end of one set of rotating wheels 42 away from the threaded rod 44. One end is rotatably connected to the support plate 12. The top of the fixed block 2 and inside the two sets of grooves 13 is provided with a working box 6. The outside of the support plate 12 and at the end of the placement box 36 away from the fixed block 2 is fixedly connected to the control box 61. The inside of the main body 1 is provided with a push rod 11. The top of the fixed block 2 and at the bottom of the working box 6 are provided with two sets of receiving plates 21. When the mold opening and material taking structure of the flat vulcanizing machine is put into use, the power is turned on and the material is placed between the two sets of receiving plates 21. The push rod 11 inside the main body 1 pushes the receiving plate 21 into the inside of the working box 6 for vulcanization. After vulcanization, the receiving plate 21 is slowly lowered onto the fixed block 2. The drive end of the motor inside the motor housing 41 rotates, which drives the rotating wheel 42 to rotate, thereby driving the transmission belt 43 to rotate, thereby driving the other set of rotating wheels 42 to rotate, thereby driving the two sets of threaded rods 44 to rotate, thereby driving the push plate 45 to move, thereby pushing the receiving plate 21 to the edge of the fixed block 2, thus facilitating material taking.
[0025] Furthermore, the interior of the placement box 36 is equipped with multiple sets of grippers 3. Two sets of first clamping plates 31 and second clamping plates 32 are rotatably connected to the outer side of each gripper 3. The first clamping plates 31 and second clamping plates 32 are designed to fit together. Triangular blocks 33 are fixedly connected to the bottom of both the first clamping plates 31 and second clamping plates 32. Clamping pieces 34 are fixedly connected to the bottom of both sets of triangular blocks 33. The triangular blocks 33 at the bottom of the first clamping plate 31 and the triangular blocks 33 at the bottom of the second clamping plate 32 differ in height from each other by the height of a clamping piece 34. The clamping plates 34 are designed to face each other. The ends of the first clamping plate 31 and the second clamping plate 32 away from the triangular block 33 are both fixedly connected to rubber handles 35. When the mold opening and material removal structure of the flat vulcanizing machine is put into use, the fingers are inserted into the rubber handles 35, and the receiving plate 21 is clamped out through the first clamping plate 31 and the second clamping plate 32. Then the clamping plates 34 are inserted between the two sets of receiving plates 21 and then spread apart, thereby completing the demolding. The workers do not need to directly contact the mold with their hands, avoiding burns or crush injuries and ensuring the personal safety of the workers.
[0026] Among them, the top of the working box 6 and the bottom of the main body 1 are fixedly connected to multiple sets of connecting blocks 5. The outer side of the connecting block 5 is provided with a connecting groove 51, and the inside of the connecting groove 51 is provided with two sets of bolts 52. When the mold opening and material taking structure of the flat vulcanizing machine is put into use, the connecting block 5 is designed in a triangular shape, which can make the main body 1 and the support plate 12 more stable, and the connection between the working box 6 and the support plate 12 more stable.
[0027] In this embodiment, the specific implementation scenario is as follows: In actual use, when the mold opening and material handling structure of the flat vulcanizing machine is put into use, the power is turned on, material is placed between the two sets of receiving plates 21, fingers are inserted into the rubber handle 35, and the receiving plates 21 are clamped by the first clamping plate 31 and the second clamping plate 32 and placed on the fixed block 2. The push rod 11 inside the main body 1 pushes the receiving plates 21 into the working box 6 for vulcanization. After vulcanization, the receiving plates 21 are slowly lowered onto the fixed block 2. The drive end of the motor inside the motor housing 41 rotates, driving the rotating wheel 42 to rotate, thereby driving the transmission belt 43 to rotate, thereby driving the other set of rotating wheels 42 to rotate, thereby driving the two sets of threaded rods. Rotation of 44 causes the push plate 45 to shift, pushing the receiving plate 21 to the edge of the fixed block 2 for easy material removal. Then, the receiving plate 21 is clamped out by two sets of clamping devices 3, and the clamping piece 34 is inserted between the two sets of receiving plates 21 and then separated to complete demolding. This eliminates the need for workers to directly contact the material, avoiding burns or crush injuries and ensuring the safety of workers. The connecting block 5 is designed in a triangular shape, which makes the main body 1 and the support plate 12 more stable, and the connection between the working box 6 and the support plate 12 more stable. Compared with the existing mold opening and material removal structure of the flat vulcanizing machine, this utility model improves the overall practicality of the mold opening and material removal structure of the flat vulcanizing machine through design.
[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A mold opening and material handling structure for a flat vulcanizing machine, comprising a main body (1), characterized in that: Two sets of support plates (12) are fixedly connected to the outside of the main body (1). A groove (13) is provided on the outside of the support plate (12) and at the top of the main body (1). A fixing block (2) is provided at the top of the main body (1) and inside the groove (13). A placement box (36) is fixedly connected to one side of the fixing block (2) and outside the groove (13). A stop block (4) is fixedly connected to the outside of the fixing block (2) and away from the placement box (36). A motor housing (41) is provided inside the stop block (4). Two sets of rotating wheels (42) are provided at the end of the motor housing (41) away from the stop block (4). The two sets of rotating wheels (42) are connected by a transmission belt (43). A threaded rod (44) is fixedly connected to the end of the two sets of rotating wheels (42) away from the motor housing (41). The two sets of threaded rods (44) are connected by a push plate (45).
2. The mold opening and material feeding structure for a flat vulcanizing machine according to claim 1, characterized in that: The motor housing (41) is equipped with a motor. The drive end of the motor inside the motor housing (41) is fixedly connected to a set of rotating wheels (42) at the end away from the threaded rod (44). The end of the threaded rod (44) away from the rotating wheels (42) is rotatably connected to the support plate (12).
3. The mold opening and material feeding structure for a flat vulcanizing machine according to claim 1, characterized in that: A work box (6) is provided on the top of the fixing block (2) and inside the two sets of grooves (13), and a control box (61) is fixedly connected to the outside of the support plate (12) and at the end of the placement box (36) away from the fixing block (2).
4. The mold opening and material feeding structure for a flat vulcanizing machine according to claim 3, characterized in that: The main body (1) is provided with a push rod (11) inside, and two sets of receiving plates (21) are provided on the top of the fixing block (2) and at the bottom of the working box (6).
5. The mold opening and material handling structure for a flat vulcanizing machine according to claim 3, characterized in that: The placement box (36) is equipped with multiple sets of grippers (3). Two sets of first clamps (31) and second clamps (32) are rotatably connected to the outside of the grippers (3). The first clamps (31) and second clamps (32) are designed to be compatible with each other.
6. The mold opening and material handling structure for a flat vulcanizing machine according to claim 5, characterized in that: The bottom of the first clamping plate (31) and the second clamping plate (32) are both fixedly connected with triangular blocks (33), and the bottom of the two sets of triangular blocks (33) are both fixedly connected with clamping pieces (34). The triangular blocks (33) at the bottom of the first clamping plate (31) and the triangular blocks (33) at the bottom of the second clamping plate (32) are different in height by a set of clamping pieces (34). The two sets of clamping pieces (34) are designed to face each other. The ends of the first clamping plate (31) and the second clamping plate (32) away from the triangular blocks (33) are both fixedly connected with rubber handles (35).
7. The mold opening and material feeding structure for a flat vulcanizing machine according to claim 4, characterized in that: The top of the work box (6) and the bottom of the main body (1) are both fixedly connected to multiple sets of connecting blocks (5). The outer side of the connecting block (5) is provided with a connecting groove (51), and the inside of the connecting groove (51) is provided with two sets of bolts (52).