Automatic material sorting and boxing device

Abstract

The utility model discloses an automatic material sorting and boxing device which comprises a machine frame, a conveying mechanism, a material taking mechanism, a boxing mechanism and a discharging mechanism, the conveying mechanism, the material taking mechanism, the boxing mechanism and the discharging mechanism are sequentially arranged in the machine frame, and a layering mechanism is further arranged on one side of the boxing mechanism. By arranging the conveying mechanism, the material taking mechanism, the boxing mechanism, the discharging mechanism and the layering mechanism, materials are automatically guided, sorted and boxed, layering is carried out at the same time, the automation degree is high, the material sorting and boxing efficiency is greatly improved, and manpower and material resources are saved; according to the layering mechanism, the ingenious design of double belts is adopted, the two belts are driven to operate through one driving motor, the double-stroke conveying distance is achieved, the energy-saving performance is good, and the structure is simpler.

Description

TECHNICAL FIELD

[0001] The utility model relates to material sorting technical field especially relates to a material automatic sorting and packing device. BACKGROUND

[0002] Material orderly sorting and packing is a complicated process, first need to orient the material, then sorting, again orderly packing operation. The complexity of the orderly process, the existing mode generally adopts manual, manual can realize material direction discrimination and sorting and packing well, but the problem is that the efficiency is difficult to improve. More and more automation equipment gives us great help in production, how to realize material automation and orient, sorting and packing to meet the efficient automation is the problem we need to solve. SUMMARY

[0003] The utility model aims at solving the shortcomings in the prior art and provides a material automatic sorting and packing device.

[0004] In order to realize the above-mentioned purpose, provide a kind of material automatic sorting and packing device, including rack and sequentially set in rack conveying mechanism, material taking mechanism, packing mechanism and discharging mechanism, the packing mechanism side is also provided with layering mechanism;The layering mechanism includes the feeding assembly and the material carrier frame arranged in upper and lower, the feeding assembly includes the fixed base plate and the sliding plate of length direction identity, the fixed base plate is provided with the first guide rail and the first belt of length direction identity, the sliding plate is provided with the second guide rail and the second belt of length direction identity, the first guide rail and the second guide rail are respectively provided with the first slider and the second slider of corresponding matching, the sliding plate is fixedly connected with the first slider, the sliding plate is provided with the first fixed part and the first belt fixed connection, the fixed base plate is provided with the second fixed part and the second belt fixed connection, the fixed base plate is fixedly connected with rack and is provided with the first drive motor of the first belt operation, the feeding assembly further includes the suction material component of suction material, the suction material component is provided with the third fixed part and the second belt fixed connection, the suction material component is fixedly connected with the second slider.

[0005] Material is transported by conveying mechanism, then by material taking mechanism and sorting, and then placed in packing mechanism for packing. The layering mechanism separates the baffle while packing each layer. The whole is transported by the discharging mechanism after the whole box is full. The whole process uses automatic sorting and packing, which is efficient. The layering mechanism has a clever double-belt structure. The second belt is a driven belt. It is fixed by setting a fixed point and a fixed base plate. Only one motor is needed to drive the target suction material component to move twice the displacement distance. The installation structure is simplified, and it is more energy-efficient to use.

[0006] Preferably, the suction assembly includes a suction frame and a suction plate disposed below the suction frame. A vertically upward suction base plate is fixedly connected to the suction plate. A third guide rail with the same length direction is provided on the suction base plate. The second slider and the third fixing member are fixedly connected to the suction frame. The suction frame is also provided with a third slider that matches the third guide rail. The suction plate is provided with multiple suction cups.

[0007] The vertically arranged third guide rail works in conjunction with the third slider to enable the suction plate to move up and down, allowing the suction cup to move down and pick up materials.

[0008] Preferably, the suction base plate is further provided with a rack with the same length direction, the suction frame is provided with a second drive motor, and the output end of the second drive motor is provided with a drive gear that meshes with the rack.

[0009] The suction plate is driven to move up and down by gear meshing, which has good stability. Combined with the wires of the third guide rail and the third slider, the movement of the suction plate is even more stable.

[0010] Preferably, the packing mechanism includes a packing assembly and a vertically arranged packing base plate. The packing base plate is provided with a fourth guide rail and a third belt that are aligned with its length direction. The packing base plate is also provided with a third drive motor that drives the third belt. The packing assembly is provided with a fourth slider that matches the fourth guide rail. The packing assembly is provided with a fourth fixing member that is fixedly connected to the third belt.

[0011] Preferably, the carrier assembly includes a carrier frame and a plurality of carrier rollers rotatably arranged horizontally on the carrier frame, and the fourth slider and the fourth fixing member are respectively fixedly connected to the carrier frame.

[0012] The arrangement of multiple carrier rollers facilitates the transport of boxes carrying materials on the carrier frame to the next process.

[0013] Preferably, a front limiting block is provided in front of the container frame, a side limiting block is provided on one side of the container frame, the container frame is provided with a side limiting cylinder that drives the side limiting block to move left and right, the front limiting block is connected to a front limiting cylinder that drives it to move back and forth, the front limiting cylinder is connected to a front limiting frame, and the front limiting frame is provided with a vertical limiting cylinder that drives the front limiting block to move up and down.

[0014] The movable design of the front and side limit blocks is intended to secure the boxes on the carrier rack, ensuring that the boxes remain in the predetermined position and guaranteeing accuracy.

[0015] Preferably, the discharging mechanism comprises a discharging frame, at least one discharging assembly is arranged on the discharging frame, the discharging assembly comprises a plurality of discharging rollers which are horizontally arranged on the discharging frame and can rotate, and the discharging assembly further comprises a discharging motor which drives the discharging rollers to rotate.

[0016] Preferably, the discharging assembly further comprises a plurality of positioning cylinders which are arranged on the discharging frame and vertically arranged, and an output end of the positioning cylinder is connected with a positioning block.

[0017] Preferably, the material taking mechanism comprises a four-axis spider manipulator which is arranged on the upper end of the frame, an output end of the four-axis spider manipulator is connected with a material grabbing part, and the material grabbing part is a suction cup or a cylinder clamp.

[0018] Preferably, the conveying mechanism comprises a conveying frame and a conveying belt which is horizontally arranged on the conveying frame, and a plurality of material guiding blocks are arranged on the conveying frame at the front end of the conveying belt.

[0019] Compared with the prior art, the present application has the advantages that:

[0020] The present application has the advantages that: the material is automatically guided, sorted, boxed and layered by the conveying mechanism, the material taking mechanism, the boxing mechanism, the discharging mechanism and the layering mechanism, the degree of automation is high, the efficiency of material sorting and boxing is greatly improved, and manpower and material resources are saved; the layering mechanism adopts the ingenious design of double belts, one driving motor is used to drive two belts to rotate, the conveying distance is doubled, energy saving is good, and the structure is more simple. BRIEF DESCRIPTION OF DRAWINGS

[0021] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments will be briefly introduced.

[0022] Figure 1 It is a structural schematic view of the present application.

[0023] Figure 2 It is a partial structural schematic view of the present application.

[0024] Figure 3 It is a structural schematic view of the material taking mechanism of the present application.

[0025] Figure 4 It is a structural schematic view of the boxing mechanism of the present application.

[0026] Figure 5 It is another view of the structural schematic view of the boxing mechanism of the present application.

[0027] Figure 6 It is a structural schematic view of the layering mechanism of the present application.

[0028] Figure 7 The feeding assembly structure schematic view of the utility model.

[0029] Figure 8 The feeding assembly local structure schematic view of the utility model.

[0030] Figure 9 The feeding assembly local structure schematic view of the utility model.

[0031] Figure 10 The feeding assembly local structure schematic view of the utility model.

[0032] Figure 11 The discharge mechanism structure schematic view of the utility model.

[0033] Figure 12 The conveying mechanism structure schematic view of the utility model. DETAILED DESCRIPTION

[0034] In order to make the purpose, technical scheme and advantages of the utility model more clear and obvious, the utility model is further explained in detail below in combination with specific implementation manners and with reference to the drawings. It should be understood that these descriptions are only exemplary, and are not intended to limit the scope of the utility model. In addition, in the following description, the description of the known structures and technologies is omitted to avoid unnecessary confusion of the concept of the utility model.

[0035] As Figures 1-12 A kind of device of material automatic sorting and packing, including rack 1 and sequentially set in rack 1 conveying mechanism 2, material taking mechanism 3, packing mechanism 4 and discharge mechanism 5, material is transmitted to rack 1 by conveying mechanism 2, is sequentially grabbed material by material taking mechanism 3, is packed in packing mechanism 4 after grabbing, and is integrally output by discharge mechanism 5.The packing mechanism 4 side is also provided with layering mechanism 6, and the material packed is layered by layering mechanism 6, to avoid material messy accumulation.

[0036] The layering mechanism 6 comprises a feeding assembly 7 and a carrier rack 8 arranged in sequence, the carrier rack 8 is used to place the partition plate for material partition, and the feeding assembly 7 delivers the partition plate to the boxing mechanism 4 for layering partition. The feeding assembly 7 comprises a fixed base plate 9 and a sliding plate 10 with consistent length direction, the fixed base plate 9 is provided with a first guide rail 11 and a first belt 12 with consistent length direction, the sliding plate 10 is provided with a second guide rail 13 and a second belt 14 with consistent length direction, the first guide rail 11 and the second guide rail 13 are respectively provided with a first slider 15 and a second slider 16 matched correspondingly, the sliding plate 10 is fixedly connected with the first slider 15, the sliding plate 10 is provided with a first fixing part 17 fixedly connected with the first belt 12, the fixed base plate 9 is provided with a second fixing part 18 fixedly connected with the second belt 14, the fixed base plate 9 is fixedly connected with the rack 1 and is provided with a first driving motor 19 for driving the first belt 12 to operate, the feeding assembly 7 further comprises a suction material assembly 20, the suction material assembly 20 is provided with a third fixing part 21 fixedly connected with the second belt 14, and the suction material assembly 20 is fixedly connected with the second slider 16. When the first driving motor 19 drives the first belt 12 to operate, the first fixing part 17 drives the sliding plate 10 to move along the first guide rail 11, since the fixed base plate 9 is further fixedly connected with the second belt 14 through the second fixing part 18, the second belt 14 is pulled to operate when the sliding plate 10 moves, and the third fixing part 21 drives the suction material assembly 20 to move along the second guide rail 13. The second belt 14 does not need to be separately installed with a motor for driving, the target suction material assembly 20 is driven to double stroke through the driving force of the first driving motor 19, the design is more simple and ingenious, and the use is more energy-saving.

[0037] The suction material assembly 20 comprises a suction rack 22 and a suction plate 23 arranged below the suction rack 22, the suction plate 23 is fixedly connected with a vertical upward suction base plate 24, the suction base plate 24 is provided with a third guide rail 25 with consistent length direction, the second slider 16 and the third fixing part 21 are respectively fixedly connected with the suction rack 22, and the suction rack 22 is further provided with a third slider 26 matched with the third guide rail 25, so that the suction base plate 24 can move along the third guide rail 25, thereby driving the suction plate 23 to move up and down, the suction plate 23 is provided with a plurality of suction cups 27, and the partition plate for material layering can be sucked through the suction cups 27. The partition plate can adopt any existing technology, such as sheet-shaped pearl wool, which will not be described here.

[0038] The suction base plate 24 is further provided with a rack 28 with consistent length direction, the suction rack 22 is provided with a second driving motor 29, and the output end of the second driving motor 29 is provided with a driving gear 30 engaged with the rack 28. The rack 28 is driven to move by the second driving motor 29, thereby driving the suction base plate 24 to displace, so as to meet the production demand of automation.

[0039] The loading mechanism 4 comprises a loading box assembly 31 and a vertically arranged loading box base plate 32, the loading box base plate 32 is provided with a fourth guide rail 33 and a third belt 34 consistent with the length direction thereof, the loading box base plate 32 is further provided with a third driving motor 35 for driving the third belt 34, the loading box assembly 31 is provided with a fourth sliding block 36 matched with the fourth guide rail 33, and the loading box assembly 31 is provided with a fourth fixing piece 37 fixedly connected with the third belt 34. The loading box assembly 31 is used for carrying the box containing the material, the third driving motor 35 drives the third belt 34 to run, and the fourth fixing piece 37 drives the loading box assembly 31 to move up and down along the fourth guide rail 33.

[0040] The loading box assembly 31 comprises a loading box frame 38 and a plurality of loading box rollers 39 horizontally arranged and rotatable on the loading box frame 38, and the fourth sliding block 36 and the fourth fixing piece 37 are fixedly connected with the loading box frame 38 respectively. The loading box rollers 39 are connected by chains to form linkage, and any existing motor can be installed and connected with any loading box roller, so as to drive the whole loading box rollers 39 to rotate synchronously, and drive the box to be automatically transmitted to the next process.

[0041] The front limiting block 40 is arranged in front of the loading box frame 38, the side limiting block 41 is arranged on one side of the loading box frame 38, the side limiting cylinder 42 is arranged on the loading box frame 38 and drives the side limiting block 41 to move left and right, the front limiting cylinder 43 is connected with the front limiting block 40 and drives the front limiting block 40 to move forward and backward, the front limiting frame 44 is connected with the front limiting cylinder 43, and the vertical limiting cylinder 45 is arranged on the front limiting frame 44 and drives the front limiting block 40 to move up and down. The front limiting block 40 and the side limiting block 41 clamp and fix the box through displacement, so as to ensure that the box is located at a predetermined position when filling the material, and improve the accuracy of material loading.

[0042] The discharging mechanism 5 comprises a discharging frame 46, at least one layer of discharging assembly 47 is arranged on the discharging frame 46, the discharging assembly 47 comprises a plurality of discharging rollers 48 horizontally arranged and rotatable on the discharging frame 46, and the discharging assembly 47 further comprises a discharging motor 49 for driving the discharging rollers 48 to run. The discharging rollers 48 on the same discharging assembly 47 are connected by chains to form linkage, and the discharging motor 49 only needs to drive any discharging roller 48 to rotate, so as to realize the discharging of the box loaded with material. The up and down movement of the loading box frame 38 can be used for transmitting the multiple layers of discharging assembly 47 one by one, so as to effectively save production time and improve efficiency.

[0043] The discharging assembly 47 further comprises a plurality of positioning cylinders 50 arranged vertically on the discharging frame 46, and the output end of the positioning cylinder 50 is connected with a positioning block 51. The positioning block 51 is used for blocking the boxes on the same discharging assembly 47, so as to avoid the boxes from being transmitted too fast and falling due to the failure of the personnel to collect them in time.

[0044] The taking mechanism 3 comprises a four-axis spider manipulator 52 arranged at the upper end of the frame 1, and the output end of the four-axis spider manipulator 52 is connected with a grabbing piece 53, which is a suction cup or a cylinder clamp. The four-axis spider manipulator 52 can be selected from any prior art.

[0045] The conveying mechanism 2 comprises a conveying frame 54 and a conveying belt 55 arranged horizontally on the conveying frame 54, and a plurality of guide blocks 56 are arranged on the conveying frame 54 at the front end of the conveying belt 55. The guide blocks 56 are used for guiding the direction of the materials, so as to ensure that the materials are consistent in direction, and the guide blocks can be realized by any prior art.

[0046] Working principle:

[0047] The materials placed on the conveying mechanism 2 are adjusted in direction by the guide blocks 56, and are transmitted on the conveying belt 55. The four-axis spider manipulator 52 grasps the materials on the conveying belt 55 through the grabbing piece 53, and then conveys the materials to the boxing mechanism 4 for material filling. The boxes for containing materials are placed on the box loading frame 38, and are clamped and fixed in the predetermined position through the front limiting block 40 and the side limiting block 41. The materials grasped by the grabbing piece 53 are orderly placed by the four-axis spider manipulator 52, and after a layer is filled, the feeding assembly 7 grasps the partition plate on the material loading frame 38 and conveys the partition plate to the box for placement, so as to separate the box into multiple layers of orderly placed materials. After the box loading frame 38 is moved to the predetermined position by the third driving motor 35, the front limiting block 40 and the side limiting block 41 are moved away from the box, and the box is conveyed to the discharging assembly 47 by the box loading roller 38, and then is discharged.

[0048] It should be understood that the above specific embodiments of the present application are only used for illustrative or explanatory purposes of the principles of the present application, and do not constitute a limitation on the present application. Therefore, any modification, equivalent replacement, improvement, etc. made without departing from the spirit and scope of the present application shall be included in the protection scope of the present application. In addition, the appended claims of the present application are intended to cover all changes and modifications falling within the scope and boundary of the appended claims, or the equivalent forms of such scope and boundary.

Claims

1. A device for automatic sorting and packing of materials, characterized in that, The device includes a frame and a conveying mechanism, a picking mechanism, a packing mechanism, and a discharging mechanism sequentially arranged within the frame. A layering mechanism is also provided on one side of the packing mechanism. The layering mechanism includes a feeding assembly and a carrying rack arranged vertically. The feeding assembly includes a fixed base plate and a sliding plate aligned in the same length direction. A first guide rail and a first belt aligned in the same length direction are provided on the fixed base plate. A second guide rail and a second belt aligned in the same length direction are provided on the sliding plate. Corresponding matching first and second sliders are respectively provided on the first and second guide rails. The sliding plate is fixedly connected to the first slider. The sliding plate is provided with a first fixing member and fixedly connected to the first belt. A second fixing member is provided on the fixed base plate and fixedly connected to the second belt. The fixed base plate is fixedly connected to the frame and is provided with a first drive motor that drives the first belt. The feeding assembly also includes a suction assembly for absorbing material. The suction assembly is provided with a third fixing member and fixedly connected to the second belt. The suction assembly is fixedly connected to the second slider.

2. The device for automatic material sorting and packing according to claim 1, characterized in that, The material suction assembly includes a material suction frame and a material suction plate disposed below the material suction frame. A vertically upward material suction base plate is fixedly connected to the material suction plate. A third guide rail with the same length direction is provided on the material suction base plate. The second slider and the third fixing member are fixedly connected to the material suction frame. The material suction frame is also provided with a third slider that matches the third guide rail. The material suction plate is provided with multiple suction cups.

3. The device for automatic material sorting and packing according to claim 2, characterized in that, The suction base plate is also provided with a rack with the same length direction, and the suction frame is provided with a second drive motor. The output end of the second drive motor is provided with a drive gear that meshes with the rack.

4. The device for automatic material sorting and packing according to claim 1, characterized in that, The packing mechanism includes a packing assembly and a vertically arranged packing base plate. The packing base plate is provided with a fourth guide rail and a third belt that are aligned with its length direction. The packing base plate is also provided with a third drive motor that drives the third belt. The packing assembly is provided with a fourth slider that matches the fourth guide rail. The packing assembly is provided with a fourth fixing member that is fixedly connected to the third belt.

5. The device for automatic material sorting and packing according to claim 4, characterized in that, The container assembly includes a container frame and multiple container rollers that are rotatably arranged horizontally on the container frame. The fourth slider and the fourth fixing member are respectively fixedly connected to the container frame.

6. The device for automatic material sorting and packing according to claim 5, characterized in that, A front limiting block is provided in front of the container frame, and a side limiting block is provided on one side of the container frame. The container frame is provided with a side limiting cylinder that drives the side limiting block to move left and right. The front limiting block is connected to a front limiting cylinder that drives it to move back and forth. The front limiting cylinder is connected to a front limiting frame. The front limiting frame is provided with a vertical limiting cylinder that drives the front limiting block to move up and down.

7. The device for automatic material sorting and packing according to claim 1, characterized in that, The discharge mechanism includes a discharge frame, on which at least one layer of discharge components is provided. The discharge components include multiple discharge rollers that are rotatably arranged horizontally on the discharge frame, and the discharge components also include a discharge motor that drives the discharge rollers to rotate.

8. The device for automatic material sorting and packing according to claim 7, characterized in that, The discharge assembly also includes multiple positioning cylinders arranged vertically on the discharge rack, and the output end of each positioning cylinder is connected to a positioning block.

9. The device for automatic material sorting and packing according to claim 1, characterized in that, The material handling mechanism includes a four-axis spider manipulator mounted on the upper end of the frame. The output end of the four-axis spider manipulator is connected to a gripping component, which is a suction cup or a cylinder clamp.

10. The device for automatic material sorting and packing according to claim 1, characterized in that, The conveying mechanism includes a conveyor frame and a conveyor belt that is horizontally conveyed on the conveyor frame. Multiple guide blocks are provided on the conveyor frame at the front end of the conveyor belt.

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