Copper wire winding equipment
By combining a guide and lifting drive source with an adjustment mechanism, the problem of loose copper wire winding was solved, achieving uniform and tight winding of copper wire and improving the winding effect.
Patent Information
- Application Number
- CN202422952838.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-12-02
AI Technical Summary
Existing copper wire winding machines suffer from low winding quality, with the copper wire not being tightly wound, resulting in poor winding performance.
The system employs a guide mechanism, a lifting drive source, and an adjustment mechanism in combination. The guide mechanism guides the copper wire through guide rollers and clamping rollers, while the lifting drive source drives the guide mechanism to move up and down. The adjustment mechanism adjusts the moving speed and tension of the copper wire through resistance rollers and elastic elements to ensure that the copper wire is wound evenly and tightly.
By adjusting the resistance of the mechanism, the copper wire becomes taut before winding, resulting in a tighter winding and improved winding quality.
Smart Images
Figure CN223509393U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a copper wire winding device, belonging to the technical field of copper wire winding machines. Background Technology
[0002] With the continuous development of industry, especially the wire and cable industry, a large amount of copper wire is needed. Since soft copper wire has a larger current carrying capacity than hard wire, and soft copper wire has a larger surface area, its heat dissipation effect is also better than that of hard copper wire. Therefore, soft copper wire has a very broad market prospect.
[0003] During the production process, after copper billets are drawn into wire, the copper wire needs to be wound and arranged on a wire rack for storage and subsequent transportation. The winding operation of copper wire is carried out by a winding machine. The spool on the winding machine rotates continuously, and the copper wire is wound around the spool and covered layer by layer. However, currently, the copper wire wound in a single layer on the spool is relatively sparse, and the copper wire is not taut enough during winding, resulting in low winding quality of copper wire. Utility Model Content
[0004] The technical problem to be solved by this utility model is to provide a copper wire winding device that improves the problem of low copper wire winding quality in the existing winding machine.
[0005] The technical problem to be solved by this utility model is achieved by the following technical solution: a copper wire winding device, applied to copper wire, including a frame, and a guide mechanism provided on the frame, including a plurality of guide rollers and clamping rollers, the guide rollers and the clamping rollers are respectively located on both sides of the copper wire and arranged along the length of the copper wire, and the copper wire is clamped between the guide rollers and the clamping rollers;
[0006] A winding mechanism includes a wire reel and a take-up drive source. The wire reel is provided with winding posts, and copper wire is wound around all the winding posts. The output end of the take-up drive source is connected to the wire reel to drive the wire reel to rotate.
[0007] A lifting drive source, the output end of which is connected to the guide mechanism, drives the guide mechanism and the copper wire to move up and down reciprocally;
[0008] An adjustment mechanism is located between the guiding mechanism and the winding mechanism. The adjustment mechanism includes an adjustment seat, a resistance roller, and an elastic element. The adjustment seat is slidably mounted on the frame in a vertical direction. The resistance roller is mounted on the adjustment seat. The copper wire is located below the resistance roller. When the copper wire moves upward, it abuts against the resistance roller to drive the resistance roller to move upward. The elastic element connects the adjustment seat and the frame to make the resistance roller experience downward resistance.
[0009] By adopting the above technical solution, after the initial end of the copper wire is fixed on the reel, the winding drive source drives the reel to rotate. The copper wire passes through the adjustment mechanism and is guided by the guide roller and clamping roller. Then the copper wire is wound on the winding column. At this time, the lifting drive source drives the guide mechanism to move up and down reciprocally, so that the copper wire is evenly wound on the winding column. During the upward movement of the guide mechanism, the adjustment mechanism plays a role. When the copper wire moves upward, it abuts against the resistance roller. The copper wire lifts the resistance roller. Under the action of the elastic element, the resistance roller and the copper wire are jointly subjected to downward resistance, and the copper wire moves slower and becomes tighter.
[0010] Due to the adjustment mechanism, the copper wire becomes taut before being wound onto the spool, and its upward speed slows down, resulting in tighter winding and better coiling effect.
[0011] The present invention is further configured such that, during the downward movement of the guide mechanism, the resistance roller applies a relatively downward pulling force to the copper wire under the action of the elastic element.
[0012] By adopting the above technical solution, when the guide mechanism moves downward together with the copper wire, the elastic element continues to function because the lifting drive source descends slowly, causing the resistance roller to exert a downward pulling force on the copper wire, keeping the copper wire taut, and the copper wire's moving speed will also decrease, making the copper wire on the coil more compact.
[0013] The present invention is further configured such that: the adjustment mechanism includes a positioning plate, the positioning plate is connected to the resistance roller and the adjustment seat respectively, a limiting groove is formed on the top of the positioning plate, and the copper wire passes through the limiting groove to pass through the entire positioning plate; the resistance roller is located at the opening of the limiting groove to restrict the copper wire from leaving the limiting groove.
[0014] By adopting the above technical solution, the copper wire is confined in the positioning groove of the positioning plate, which makes the winding more stable.
[0015] The present invention is further configured such that: the adjustment mechanism further includes an elastic guide plate, the elastic guide plate is disposed on the adjustment seat and located below the copper wire, the elastic guide plate is arc-shaped and extends toward the guide mechanism.
[0016] By adopting the above technical solution, the elastic guide plate plays a guiding role, guiding the wire from the guiding mechanism to the adjusting mechanism.
[0017] The present invention is further configured such that when the copper wire abuts against the elastic guide plate, the copper wire is subjected to an upward pushing force from the elastic guide plate.
[0018] By adopting the above technical solution, the elastic guide plate can also support the copper wire, making the copper wire more taut.
[0019] The present invention is further configured such that: a sliding seat is provided at the bottom of the frame, and the adjusting seat passes through the frame and is slidably disposed on the sliding seat in a vertical manner.
[0020] By adopting the above technical solution, the sliding seat makes the stroke of the resistance roller more stable.
[0021] The present invention is further configured such that: the guiding mechanism includes a guide seat, the guide roller and the clamping roller are disposed on the guide seat, the output end of the lifting drive source is connected to the guide seat, and a guide rod is disposed at the bottom of the guide seat, the guide rod being slidably disposed on the frame in the vertical direction.
[0022] By adopting the above technical solution, the guide rod plays a stabilizing role when the guide mechanism is raised and lowered.
[0023] The present invention is further configured such that: the guiding mechanism further includes a clamping drive source and a clamping seat, the output end of the clamping drive source is connected to the clamping seat, the clamping roller is disposed on the clamping seat, and the clamping drive source drives the clamping roller to move closer to or away from the guiding roller.
[0024] By adopting the above technical solution, the clamping seat can clamp the copper wire under the drive of the clamping drive source, thus playing a stabilizing role.
[0025] The beneficial effects of this utility model are:
[0026] Due to the action of the adjustment mechanism, the copper wire is resisted by the resistance roller before being wound onto the spool. The copper wire becomes taut before winding, and the winding is more compact and the moving speed is slower, resulting in a better winding effect. Attached Figure Description
[0027] Figure 1 This is a schematic diagram of the overall structure of an embodiment of this application.
[0028] Figure 2 This is a schematic diagram of the overall structure of the adjustment mechanism according to an embodiment of this application.
[0029] Figure 3 This is a schematic diagram of the overall structure of the winding mechanism according to an embodiment of this application.
[0030] Figure 4 This is a schematic diagram of the overall structure of the guide mechanism according to an embodiment of this application.
[0031] In the diagram: 100, frame; 10, copper wire; 200, guiding mechanism; 20, guide roller; 21, clamping roller; 22, guide seat; 23, clamping drive source; 24, clamping seat; 300, winding mechanism; 30, wire spool; 31, take-up drive source; 32, winding post; 400, lifting drive source; 500, adjusting mechanism; 50, adjusting seat; 51, resistance roller; 52, elastic element; 53, positioning piece; 531, limiting groove; 54, elastic guide plate; 60, sliding seat; 70, guide rod. Detailed Implementation
[0032] In order to make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below with reference to specific figures 1-4.
[0033] This application provides a copper wire winding device for use with copper wire, including a frame 100, on which a guiding mechanism 200, a winding mechanism 300, and a lifting drive source 400 are arranged. The copper wire 10 first passes through the guiding mechanism 200 and then through the winding mechanism 300 for winding. The lifting drive source 400 drives the copper wire 10 to move up and down during winding to make the copper wire 10 winding more tightly and evenly, and to achieve a better winding effect.
[0034] The copper wire winding device provided in this application also includes an adjusting mechanism 500. The adjusting mechanism 500 is located between the guiding mechanism 200 and the winding mechanism 300. The adjusting mechanism 500 includes an adjusting seat 50, a resistance roller 51, and an elastic element 52. The adjusting seat 50 is slidably mounted on the frame 100 in a vertical direction. The resistance roller 51 is mounted on the adjusting seat 50, and the copper wire 10 is located below the resistance roller 51. When the copper wire 10 moves upward, it abuts against the resistance roller 51, causing the resistance roller 51 to move upward. The elastic element 52 connects the adjusting seat 50 and the frame 100, so that the resistance roller 51 receives downward resistance. During the downward movement of the guiding mechanism 200, the resistance roller 51 applies a relatively downward pulling force to the copper wire 10 under the action of the elastic element 52. A sliding seat 60 is provided at the bottom of the frame 100, and the adjusting seat 50 passes through the frame 100 and is slidably mounted on the sliding seat 60 in a vertical direction.
[0035] The adjusting mechanism 500 also includes a positioning plate 53, which is connected to the resistance roller 51 and the adjusting seat 50. A limiting groove 531 is formed on the top of the positioning plate 53, through which the copper wire 10 passes. The resistance roller 51 is located at the opening of the limiting groove 531 to prevent the copper wire 10 from leaving the limiting groove 531. The adjusting mechanism 500 also includes an elastic guide plate 54, which is disposed on the adjusting seat 50 and located below the copper wire 10. The elastic guide plate 54 is arc-shaped and extends towards the guiding mechanism 200. When the copper wire 10 abuts against the elastic guide plate 54, the copper wire 10 is pushed upward by the elastic guide plate 54.
[0036] Specifically, the winding mechanism 300 includes a wire reel 30 and a take-up drive source 31. The wire reel 30 is provided with winding posts 32. There are four winding posts 32, which are evenly arranged around the circumference of the wire reel 30. The copper wire 10 is wound on all the winding posts 32. The take-up drive source 31 is a motor. The take-up drive source 31 is fixed to the bottom of the frame 100. The output end of the take-up drive source 31 extends above the frame 100 and is connected to the wire reel 30 to drive the wire reel 30 to rotate.
[0037] Specifically, the guiding mechanism 200 includes several guide rollers 20 and clamping rollers 21. The guide rollers 20 and clamping rollers 21 are respectively located on both sides of the copper wire 10 and arranged along the length of the copper wire 10. The copper wire 10 is clamped between the guide rollers 20 and clamping rollers 21. In this embodiment, three guide rollers 20 and three clamping rollers 21 are provided. The guiding mechanism 200 also includes a guide seat 22. The guide rollers 20 and clamping rollers 21 are disposed on the guide seat 22. The lifting drive source 400 is a cylinder or an electric cylinder. The lifting drive source 400 is fixed to the bottom of the frame 100. The output end of the lifting drive source 400 extends above the frame 100 and connects to the guide seat 22. The lifting drive source 400 drives the guiding mechanism 200 and the copper wire 10 to move up and down reciprocally. A guide rod 70 is provided at the bottom of the guide seat 22. The guide rod 70 is slidably disposed on the frame 100 in the vertical direction. The guide mechanism 200 also includes a clamping drive source 23 and a clamping seat 24. The output end of the clamping drive source 23 is connected to the clamping seat 24. The clamping roller 21 is disposed on the clamping seat 24. The clamping drive source 23 drives the clamping roller 21 to move closer to or away from the guide roller 20.
[0038] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments, and various changes and modifications can be made without departing from the spirit and scope of this utility model. All such changes and modifications fall within the scope of protection claimed by this utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A copper wire winding device, applied to copper wire, comprising a frame (100), characterized in that: It also includes the components mounted on the frame (100). The guiding mechanism (200) includes a plurality of guide rollers (20) and clamping rollers (21). The guide rollers (20) and the clamping rollers (21) are respectively located on both sides of the copper wire (10) and arranged along the length of the copper wire (10). The copper wire (10) is clamped between the guide rollers (20) and the clamping rollers (21). The winding mechanism (300) includes a wire spool (30) and a take-up drive source (31). The wire spool (30) is provided with winding posts (32), and copper wire (10) is wound on all the winding posts (32). The output end of the take-up drive source (31) is connected to the wire spool (30) to drive the wire spool (30) to rotate. A lifting drive source (400) is provided, the output end of which is connected to the guide mechanism (200). The lifting drive source (400) drives the guide mechanism (200) and the copper wire (10) to move up and down reciprocally. An adjustment mechanism (500) is located between the guide mechanism (200) and the winding mechanism (300). The adjustment mechanism (500) includes an adjustment seat (50), a resistance roller (51), and an elastic element (52). The adjustment seat (50) is slidably mounted on the frame (100) in the vertical direction. The resistance roller (51) is mounted on the adjustment seat (50). The copper wire (10) is located below the resistance roller (51). When the copper wire (10) moves upward, it abuts against the resistance roller (51) to drive the resistance roller (51) to move upward. The elastic element (52) connects the adjustment seat (50) and the frame (100) so that the resistance roller (51) is subjected to downward resistance.
2. The copper wire winding device according to claim 1, characterized in that: During the downward movement of the guide mechanism (200), the resistance roller (51) applies a relatively downward pulling force to the copper wire (10) under the action of the elastic element (52).
3. The copper wire winding device according to claim 1, characterized in that: The adjustment mechanism (500) further includes a positioning plate (53), which is connected to the resistance roller (51) and the adjustment seat (50) respectively. A limiting groove (531) is formed on the top of the positioning plate (53), and the copper wire (10) passes through the limiting groove (531) to pass through the entire positioning plate (53). The resistance roller (51) is located at the opening of the limiting groove (531) to restrict the copper wire (10) from leaving the limiting groove (531).
4. The copper wire winding device according to claim 1, characterized in that: The adjustment mechanism (500) further includes an elastic guide plate (54), which is disposed on the adjustment seat (50) and located below the copper wire (10). The elastic guide plate (54) is arc-shaped and extends toward the guide mechanism (200).
5. A copper wire winding device according to claim 4, characterized in that: When the copper wire (10) abuts against the elastic guide plate (54), the copper wire (10) is pushed upward by the elastic guide plate (54).
6. The copper wire winding device according to claim 1, characterized in that: The bottom of the frame (100) is provided with a sliding seat (60), and the adjusting seat (50) passes through the frame (100) and is slidably disposed on the sliding seat (60) in a vertical direction.
7. A copper wire winding device according to claim 1, characterized in that: The guiding mechanism (200) further includes a guide seat (22), the guide roller (20) and the clamping roller (21) are disposed on the guide seat (22), the output end of the lifting drive source (400) is connected to the guide seat (22), and a guide rod (70) is disposed at the bottom of the guide seat (22), the guide rod (70) is slidably disposed on the frame (100) in the vertical direction.
8. A copper wire winding device according to claim 7, characterized in that: The guiding mechanism (200) further includes a clamping drive source (23) and a clamping seat (24). The output end of the clamping drive source (23) is connected to the clamping seat (24). The clamping roller (21) is disposed on the clamping seat (24). The clamping drive source (23) drives the clamping roller (21) to move closer to or away from the guide roller (20).