Separation joint device for roof protection layer construction by adopting skip bay method

By designing a joint device for roof protection layers, using aluminum alloy materials and precise installation, the problems of traditional joints being easily damaged and burdensome to maintain are solved, thereby improving the stability and waterproof performance of the roof and reducing maintenance costs.

CN223510469UActive Publication Date: 2025-11-04CHINA MCC17 GRP CO LTD
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Patent Information

Application Number
CN202422961634.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-03
Publication Date
2025-11-04
Estimated Expiration
2034-12-03

AI Technical Summary

Technical Problem

Traditional expansion joint construction is susceptible to damage from external environmental factors, leading to an increased risk of leakage. Furthermore, the burden of regular inspection and maintenance is heavy, affecting the functionality and durability of the building.

Method used

A separation joint device for the skip-pour construction method of roof protective layer is designed. It is made of aluminum alloy and includes an insulation layer, a concrete protective layer, a joint filler board, and left and right side structures of the separation joint device. Through precise measurement and installation, a stable separation joint system is formed to isolate concrete blocks at different pouring times and reduce cracks caused by temperature stress and shrinkage factors.

Benefits of technology

Significantly reduces or eliminates roof cracking and leakage problems, lowers maintenance costs, improves building stability and durability, reduces cracks caused by temperature stress and shrinkage, and ensures the sealing and waterproofing performance of expansion joints.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a separation joint device for construction of a roof protection layer through a skip bay method. The separation joint device comprises a heat preservation layer, a concrete protection layer, a joint filling plate, a separation joint device left side structure and a separation joint device right side structure. The device is prefabricated in a factory, convenient to install, stable in structure and elegant in appearance, is made of an aluminum alloy material, can remarkably reduce and even eliminate the problems of roof cracking and leakage through application, further effectively reduces the later maintenance cost, can effectively isolate concrete blocks at different pouring time, and improves the construction efficiency. And cracks of the concrete caused by factors such as temperature stress and shrinkage can be reduced to a certain extent.
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Description

Technical Field

[0001] This utility model relates to the field of roof expansion joint technology, specifically a roof expansion joint device for the skip-layer construction method of roof protective layer. Background Technology

[0002] Traditional construction techniques for expansion joints demand stringent precision and skill, aiming to ensure that the width, position, and depth precisely match design standards. Improper construction can easily compromise the effectiveness of the expansion joints, potentially leading to cracks in the roof protective layer and threatening the stability of the building structure. As a sensitive area of ​​the building, expansion joints are easily damaged by external environmental factors (such as wind, rain, and snow). Once damaged, the risk of leakage increases sharply, severely weakening the building's functionality and durability. Furthermore, to ensure the airtightness and waterproofing performance of the expansion joints, regular inspection and maintenance are essential, undoubtedly increasing the burden of post-construction maintenance. Simultaneously, the design of expansion joints must also consider architectural aesthetics, especially in building projects with stringent appearance requirements, where the layout and treatment of expansion joints require extra care. This invention proposes an expansion joint device for the skip-pour method of roof protective layer construction, which not only effectively isolates concrete blocks poured at different times but also reduces, to some extent, the cracking of concrete caused by factors such as temperature stress and shrinkage. This protective layer separation device, specifically designed for roof skip-construction, provides strong support for precise separation and protection during the construction process with its unique structure and superior performance. Utility Model Content

[0003] (a) Technical problems to be solved

[0004] To address the shortcomings of existing technologies, this invention provides a partition joint device for the skip-layer construction method of roof protective layers. This device solves the problem of partition joints being easily damaged by external environmental factors, leading to a sharp increase in leakage risk and severely weakening the functionality and durability of the building. Furthermore, to ensure the airtightness and waterproof performance of the partition joints, regular inspection and maintenance are essential, which undoubtedly increases the burden of post-construction maintenance.

[0005] (II) Technical Solution

[0006] To achieve the above objectives, this utility model provides the following technical solution: a jointing device for roof protective layer construction using the skip-construction method, comprising an insulation layer, a concrete protective layer, a joint filler board, a left-side structure of the jointing device, and a right-side structure of the jointing device.

[0007] The left side structure of the separation joint device includes an upper anchoring groove, a left anchoring rib, a lower anchoring groove, and a left vertical connecting plate; the upper left side of the upper end of the left vertical connecting plate is provided with an upper anchoring groove, the left side of the middle section is provided with a left anchoring rib, and the lower right side of its lower end is provided with a lower anchoring groove.

[0008] The right-side structure of the expansion joint device includes an upper corrugated cover plate and an upper cover plate anchoring rib, a lower corrugated connecting plate, a lower connecting plate anchoring rib, a right-side anchoring rib plate, and a right-side vertical connecting plate. The upper corrugated cover plate is provided at the top of the right-side vertical connecting plate to close the top of the device. An upper cover plate anchoring rib is provided at the other end of the upper corrugated cover plate. A right-side anchoring rib plate is provided on the right side of the middle section of the right-side vertical connecting plate. A lower corrugated connecting plate is provided on the left side of the lower end of the right-side vertical connecting plate. A lower connecting plate anchoring rib is provided at the other end of the lower corrugated connecting plate.

[0009] Preferably, the left and right structures of the separation joint device are embedded in the upper anchoring groove through the upper cover plate anchoring ribs; and the lower structures are embedded in the lower anchoring groove through the lower connecting plate anchoring ribs, forming a separation joint device.

[0010] Preferably, the joint filler plate (3) is cut according to the thickness of the concrete protective layer and the width and height of the left and right structures (5) of the joint separation device, and the cut joint filler plate (3) is embedded in the gap between the left vertical connecting plate and the right vertical connecting plate below the lower corrugated connecting plate.

[0011] Preferably, the left structure of the expansion joint device, the right structure of the expansion joint device, and the joint filler plate are combined to form an expansion joint device for the construction of the roof protection layer using the skip-layer method, and the device is embedded in the roof protection layer by positioning and laying out lines.

[0012] Preferably, the insulation layer is located below the device.

[0013] Preferably, both the left and right structures of the partition joint device are made of aluminum alloy.

[0014] (III) Beneficial Effects

[0015] This invention provides a jointing device for the skip-layer construction method of roof protective layer. It has the following beneficial effects:

[0016] (1) The device is prefabricated in the factory, easy to install, has a stable structure and elegant appearance, and is made of aluminum alloy. Its application can significantly reduce or even eliminate the problem of roof cracking and leakage, thereby effectively reducing the maintenance cost in the later stage.

[0017] (2) This device can not only effectively isolate concrete blocks with different pouring times, but also reduce the cracks caused by temperature stress, shrinkage and other factors in concrete to a certain extent. Attached Figure Description

[0018] Figure 1 This is a cross-sectional view of the system of this utility model;

[0019] Figure 2 This is the left side structure of the aluminum alloy partition joint device of this utility model;

[0020] Figure 3 This is the right side structure of the aluminum alloy partition joint device of this utility model;

[0021] Figure 4 This is a top view of the system of this utility model.

[0022] The corresponding labels and names in the attached figures are as follows:

[0023] 1. Insulation layer; 2. Concrete protective layer; 3. Joint sealant; 4. Left side structure of the joint expansion joint device; 5. Right side structure of the joint expansion joint device.

[0024] 41. Upper anchoring groove; 42. Left anchoring rib; 43. Lower anchoring groove; 44. Left vertical connecting plate.

[0025] 51. Upper corrugated cover plate; 52. Upper cover plate anchoring rib; 53. Lower connecting plate anchoring rib; 54. Lower corrugated connecting plate; 55. Right side anchoring rib plate; 56. Right side vertical connecting plate. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figure 1-4 This utility model provides a technical solution: a separation joint device for the skip-construction method of roof protective layer construction, comprising an insulation layer 1, a concrete protective layer 2, a joint filler 3, a left side structure 4 of the separation joint device, and a right side structure 5 of the separation joint device; the insulation layer 1 is located below the device.

[0028] The left structure 4 of the expansion joint device includes an upper anchoring groove 41, a left anchoring rib 42, a lower anchoring groove 43 and a left vertical connecting plate 44; the upper left side of the upper end of the left vertical connecting plate 44 is provided with an upper anchoring groove 41, the left side of the middle section is provided with a left anchoring rib 42, and the lower right side of its lower end is provided with a lower anchoring groove 43.

[0029] The right side structure 5 of the expansion joint device includes an upper corrugated cover plate 51 and an upper cover plate anchoring rib 52, a lower corrugated connecting plate 54, a lower connecting plate anchoring rib 53, a right side anchoring rib plate 55, and a right side vertical connecting plate 56. The upper corrugated cover plate 51 is provided at the top of the upper end of the right side vertical connecting plate 56 to close the top of the device. The upper cover plate anchoring rib 52 is provided at the other end of the upper corrugated cover plate 51. The right side anchoring rib plate 55 is provided on the right side of the middle section of the right side vertical connecting plate 56. The lower corrugated connecting plate 54 is provided on the left side of the lower end of the right side vertical connecting plate 56. The lower connecting plate anchoring rib 53 is provided at the other end of the lower corrugated connecting plate 54.

[0030] The left side structure 4 and the right side structure 5 of the separation joint device are embedded in the upper anchoring groove 41 through the upper cover plate anchoring rib 52; and embedded in the lower anchoring groove 43 through the lower connecting plate anchoring rib 53, thus forming the separation joint device.

[0031] The joint filler (3) is cut according to the thickness of the concrete protective layer 2 and the width and height of the left structure 4 and right structure (5) of the joint device. The cut joint filler (3) is then embedded in the gap between the left vertical connecting plate 44 and the right vertical connecting plate 56 below the lower corrugated connecting plate 54.

[0032] The left structure 4 of the expansion joint device, the right structure 5 of the expansion joint device, and the joint filling board 3 are combined to form an expansion joint device for the construction of the roof protection layer by skip-layer method. The device is embedded in the roof protection layer by positioning and laying out lines.

[0033] Both the left structure 4 and the right structure 5 of the partition joint device are made of aluminum alloy.

[0034] Example 1: During operation, the construction steps are as follows:

[0035] Step 1: Conduct measurement and positioning. First, based on the design drawings and the actual conditions of the construction site, accurately measure and locate the roof expansion joints. Next, on the base layer beneath the roof protective layer, clearly mark the locations of the roof expansion joints in both longitudinal and transverse directions using ink lines.

[0036] Step 2: Based on the dimensional data obtained from the measurement and positioning, the aluminum alloy components of the partition joint are precisely cut and prepared.

[0037] Step 3: Cut the joint filler plate 3 according to the cutting dimensions of the aluminum alloy partition assembly to ensure that its dimensions match the assembly.

[0038] Step 4: Combine the aluminum alloy expansion joint device assembly with the joint sealant 3 to form a complete roof protection layer expansion joint device system.

[0039] Step 5: Using a level, measure and determine the elevation positioning line of the roof according to the designed slope of the roof.

[0040] Step Six: Based on the concrete protective layer of the block determined in the construction plan, install the positioning and separation joint device (left side structure 4) precisely in its predetermined position at the boundary line of this block, according to the measured and positioned dividing line and elevation. Ensure that its elevation, slope, orientation, and planar position all meet the design requirements. During the pouring process, manually vibrate the area around the aluminum alloy separation joint device assembly to ensure the concrete is compacted, while avoiding under-vibration and over-vibration. During concrete pouring, special care must be taken to protect the anchoring groove at the top of the aluminum alloy separation joint device assembly to prevent it from being contaminated by concrete.

[0041] Step 7: After the poured concrete blocks have shrunk and stabilized (seven days after pouring), clean the construction joints and install the right-side structure 5 and sealant plate 3 of the expansion joint device. Pour the concrete, and during the pouring process, manually vibrate the area around the aluminum alloy expansion joint device assembly to ensure the concrete is compacted and to avoid under-vibration or over-vibration. During the concrete pouring process, special care must be taken to protect the corrugated cover plate on top of the aluminum alloy expansion joint device assembly from concrete contamination.

[0042] In summary, this device is prefabricated in the factory, easy to install, structurally robust, and aesthetically pleasing. Made of aluminum alloy, its application can significantly reduce or even eliminate roof cracking and leakage, thereby effectively lowering subsequent maintenance costs. This device not only effectively isolates concrete blocks poured at different times but also reduces the formation of cracks in concrete caused by temperature stress and shrinkage.

[0043] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0044] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A jointing device for roof protective layer construction using the skip-construction method, comprising an insulation layer (1), a concrete protective layer (2), a joint filler board (3), a left-side structure (4) of the jointing device, and a right-side structure (5) of the jointing device, characterized in that: The left side structure (4) of the separation joint device includes an upper anchoring groove (41), a left anchoring rib (42), a lower anchoring groove (43), and a left vertical connecting plate (44); the left vertical connecting plate (44) has an upper anchoring groove (41) on the left side of its upper end, a left anchoring rib (42) on the left side of its middle section, and a lower anchoring groove (43) on the right side of its lower end. The right side structure (5) of the separation joint device includes an upper corrugated cover plate (51) and an upper cover plate anchoring rib (52), a lower corrugated connecting plate (54), a lower connecting plate anchoring rib (53), a right side anchoring rib plate (55), and a right side vertical connecting plate (56). The upper corrugated cover plate (51) is provided at the top of the upper end of the right side vertical connecting plate (56) for sealing the top of the device. The upper cover plate anchoring rib (52) is provided at the other end of the upper corrugated cover plate (51). The right side of the middle section of the right side vertical connecting plate (56) is provided with a right side anchoring rib plate (55). The lower corrugated connecting plate (54) is provided on the left side of the lower end of the right side vertical connecting plate (56). The lower connecting plate anchoring rib (53) is provided at the other end of the lower corrugated connecting plate (54).

2. The expansion joint device for the skip-construction method of roof protective layer construction according to claim 1, characterized in that: The left side structure (4) and the right side structure (5) of the separation joint device are embedded in the upper anchoring groove (41) through the upper cover plate anchoring rib (52) and the lower part is embedded in the lower anchoring groove (43) through the lower connecting plate anchoring rib (53), forming a separation joint device.

3. The expansion joint device for the skip-construction method of roof protective layer construction according to claim 1, characterized in that: The joint filler plate (3) is cut according to the thickness of the concrete protective layer (2) and the width and height of the left structure (4) and right structure (5) of the joint device. The cut joint filler plate (3) is then embedded in the gap between the left vertical connecting plate (44) and the right vertical connecting plate (56) below the lower corrugated connecting plate (54).

4. A separation joint device for the skip-construction method of roof protective layer construction according to claim 1, characterized in that: The left side structure (4) of the expansion joint device, together with the right side structure (5) and the joint filler (3), form an expansion joint device for the construction of roof protection layer by skip-layer method. It is embedded in the roof protection layer by positioning and laying out lines.

5. A separation joint device for the skip-construction method of roof protective layer construction according to claim 1, characterized in that: The insulation layer (1) is located below the device.

6. A separation joint device for the skip-construction method of roof protective layer construction according to claim 1, characterized in that: The left structure (4) and the right structure (5) of the separation joint device are both made of aluminum alloy.