Rapid oiling machine for packaging and stacking gearbox

Abstract

The utility model provides a fast oiling machine for a packaging and stacking gearbox. The fast oiling machine comprises an oil inlet pipeline, an oil inlet pipeline ball valve, a filter, an exhaust pipeline, an exhaust pipeline ball valve, a tank body, an oil outlet pipeline, a cart, an air inlet pipeline, an air inlet pipeline ball valve and an oiling handle. The tank body is arranged on the cart, the oil inlet pipeline is arranged at the top of the tank body, and an oil inlet pipeline ball valve and a filter are arranged on the oil inlet pipeline; the exhaust pipeline and the air inlet pipeline are respectively arranged on two sides of the upper part of the tank body and are communicated with the interior of the tank body; an exhaust pipeline ball valve and an air inlet pipeline ball valve are correspondingly arranged on the exhaust pipeline and the air inlet pipeline; and the oil outlet pipeline is arranged at the bottom of the tank body and is connected with a refueling handle arranged outside the tank body. The gas source serves as power, lubricating oil in the tank body is injected into the oil filling port of the packaging and stacking gearbox, and the oil filling process is rapid and convenient.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the design field of multifunctional antenna cover, concretely relates to a packing and stacking gearbox quick oiling machine. BACKGROUND

[0002] The gearbox oiling of the packing and stacking section of the polypropylene device packing line is difficult due to geographical position restriction, small oiling pipeline diameter, and certain viscosity of the lubricating oil, etc. In the daily production process, oiling is difficult, the plant has three packing lines (A / B / C), each line has 28 gearboxes, and the three lines have 84 gearboxes in total. Most of the installation positions are narrow or suspended. The oiling pipe diameter is mostly 8mm, and some oiling ports are side filling. Since the filling diameter is small, the filling is easy to block, not only causes the lubricating oil to overflow and affect the surrounding environment, but also causes the waste of lubricating oil. Only one line of filling can be completed per day, the labor intensity of the workers is large, and the filling environment is poor.

[0003] To solve the above problems, the following two measures have been tried, but the effect is very small:

[0004] 1. The traditional filling method is manual oil can filling, but this method is low in efficiency, and for suspended or too narrow position gearboxes, it is difficult to reach, and due to the small diameter of the oiling pipe, there are problems such as long waiting time during filling and lubricating oil overflow;

[0005] 2. In view of the disadvantages of the traditional filling method, needle tube filling can solve the problems of not being able to fill due to too narrow position and long waiting time and lubricating oil overflow due to small pipe diameter, but due to the limited capacity of the needle tube, combined with the large number of oiling machines that need to be filled, there is a problem of excessive manual workload.

[0006] Publication No. CN2157072Y discloses a gearbox oiling device, especially an oiling and changing device for automobile gearbox and rear axle reducer. In order to solve the problem of inconvenient manual oiling and low oiling efficiency of automobile gearbox and rear axle reducer, the utility model provides a portable manual oiling machine composed of an oil tank, an oil pump, a support, a transmission mechanism, a rotating handle, a counter and an oil delivery hose. The oil pump can be installed on the support or directly on the oil tank. The oiling machine has simple structure, is portable and convenient to carry and operate, has high oiling efficiency, can add and pump oil, and can be flexibly used for oiling and changing of automobile gearbox in yards and fields, and can be widely used for oiling and changing of various gearboxes.

[0007] However, it cannot solve the problem of lubricating oil overflow and waste and surrounding pollution due to small filling diameter during oiling. SUMMARY

[0008] In order to overcome the existing due to the small filling diameter is easy to block when filling, not only cause the lubricating oil overflow influence surrounding environment, also cause the waste of lubricating oil, can only complete a line of filling quantity every day, the labor intensity of workers is big, the filling environment is poor problem, the utility model provides a kind of packing palletizing gearbox quick oiler, by using the utility model lubricating oil filling time every line is shortened from original one day to half day, efficiency is improved 50% and the labor intensity of workers is reduced.Solve the problem of lubricating oil overflow due to the small filling diameter is easy to block when filling, cause waste and surrounding pollution.

[0009] The technical scheme adopted by the utility model is:

[0010] A kind of packing palletizing gearbox quick oiler, including oil inlet pipeline, oil inlet pipeline ball valve, filter, exhaust pipeline, exhaust pipeline ball valve, tank, oil outlet pipeline, cart, air inlet pipeline, air inlet pipeline ball valve, and oiling handle;The tank is arranged on the cart, the oil inlet pipeline is arranged at the top of the tank, and the oil inlet pipeline is provided with an oil inlet pipeline ball valve and a filter;The exhaust pipeline and the air inlet pipeline are respectively arranged on the upper portion of the tank, and are both communicated with the inside of the tank;The exhaust pipeline and the air inlet pipeline are provided with an exhaust pipeline ball valve and an air inlet pipeline ball valve respectively;The oil outlet pipeline is arranged at the bottom of the tank, and the oil outlet pipeline is connected with the oiling handle arranged outside the tank.

[0011] The cart includes a bottom plate, a side plate, wheels and a handle, the side plate is arranged perpendicularly to the bottom plate, and the whole is L-shaped, the handle is arranged at the top of the side plate, four wheels are arranged around the bottom plate, a base is arranged at the middle of the upper surface of the bottom plate, and the tank is fixed to the base.

[0012] One end of the oil outlet pipeline penetrates into the bottom outer wall of the tank and communicates with the inner cavity of the tank, and the other end is connected with the oiling handle through a filling guide pipe;The oil outlet pipeline is provided with an oil outlet pipeline ball valve.

[0013] The oiling handle is a manual oil drum gun.

[0014] The filling guide pipe is connected with the oil outlet pipeline in a sleeve joint manner.

[0015] The filling guide pipe is connected and fixed with the oil outlet pipeline through a connecting joint.

[0016] The lower end of the oil inlet pipeline penetrates into the top of the tank, and the lower end of the oil inlet pipeline is located in the lower portion of the tank.

[0017] The filter is a Y-shaped filter.

[0018] The tank is filled with oil, and the highest liquid level of the oil does not exceed the end portion of the air inlet pipeline and the exhaust pipeline in the tank.

[0019] The outer end of the air inlet pipeline is connected with an air source through an air inlet hose.

[0020] The utility model discloses beneficial effect:

[0021] In the utility model, the tank body is a waste old tank of air conditioner refrigerant liquid, and belongs to waste utilization. In the utility model, after the trolley is pushed to the position where the lubricating oil is needed, the oil inlet pipeline ball valve and the exhaust pipeline ball valve are closed, and the air inlet pipeline ball valve and the oil pipeline ball valve are opened, the air source sends the gas into the upper cavity in the tank body through the air inlet pipeline, provides the air pressure for the lubricating oil in the tank body, and the lubricating oil is discharged from the oil outlet pipeline uniformly and quickly through the pressure difference, so that the oil filling handle is held to fill the oil filling port, the air source is used as power to fill the lubricating oil in the tank body into the oil filling port of the packing and stacking variable speed gearbox, and the oil filling process is quick and convenient.

[0022] The utility model discloses the tank top side and tank bottom side are opened, and then the sealing connection of each pipeline is carried out, solves the problem that the lubricating oil is easy to block and overflow when filling, causes the waste and surrounding pollution problem. DRAWINGS

[0023] Figure 1 It is the structure schematic diagram of the utility model.

[0024] The utility model will be further described in detail below in combination with the drawings.

[0025] In the drawings, the reference signs are:

[0026] 1, oil inlet pipeline, 2, oil inlet pipeline ball valve, 3, filter, 4, exhaust pipeline, 5, exhaust pipeline ball valve, 6, tank body, 7, oil outlet pipeline, 8, oil outlet pipeline ball valve, 9, trolley, 10, air inlet pipeline, 11, air inlet pipeline ball valve, 12, filling guide pipe, 13, oil filling handle, 14, base. CONCRETE IMPLEMENTING METHOD

[0027] The technical scheme in the embodiments of the utility model will be described clearly and completely in combination with the drawings in the embodiments of the utility model. Apparently, the described embodiments are a part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the range of the utility model protection.

[0028] The various structural schematic diagrams according to the disclosed embodiments of the present utility model are shown in the drawings. These diagrams are not drawn to scale, in which certain details are exaggerated for the purpose of clarity and certain details can be omitted. The shapes of various regions, layers and the relative size and position relationship therebetween shown in the diagrams are only exemplary, and in actuality, there can be deviations due to manufacturing tolerances or technical limitations, and a person skilled in the art can additionally design regions / layers with different shapes, sizes and relative positions according to actual needs.

[0029] Embodiment 1:

[0030] In order to overcome the existing problems that the lubricating oil is easy to block when being filled due to the small filling diameter, not only causing the lubricating oil to overflow and affect the surrounding environment, but also causing the lubricating oil to be wasted, and only one line of filling amount can be completed per day, the labor intensity of workers is large, and the filling environment is poor, the present utility model provides a kind of packing and stacking gearbox quick oil filling machine as shown in Figure 1 The lubricating oil filling time is shortened from one day to half a day by using the present utility model, the efficiency is improved by 50%, and the labor intensity of workers is reduced. The problem of lubricating oil overflow and surrounding pollution caused by the small filling diameter of the filling port during oil filling is solved.

[0031] A kind of packing and stacking gearbox quick oil filling machine, including oil inlet pipeline 1, oil inlet pipeline ball valve 2, filter 3, exhaust pipeline 4, exhaust pipeline ball valve 5, tank 6, oil outlet pipeline 7, cart 9, air inlet pipeline 10, air inlet pipeline ball valve 11, and oil filling handle 13;

[0032] The tank 6 is arranged on the cart 9, the oil inlet pipeline 1 is arranged at the top of the tank 6, and the oil inlet pipeline 1 is provided with the oil inlet pipeline ball valve 2 and the filter 3;

[0033] The exhaust pipeline 4 and the air inlet pipeline 10 are respectively arranged on the upper sides of the tank 6 and are in communication with the inside of the tank 6, the exhaust pipeline 4 and the air inlet pipeline 10 are provided with the exhaust pipeline ball valve 5 and the air inlet pipeline ball valve 11 correspondingly, and the oil outlet pipeline 7 is arranged at the bottom of the tank 6 and is connected with the oil filling handle 13 arranged outside the tank 6.

[0034] As shown in Figure 1 In the present utility model, the oil required is added into the tank 6 through the oil inlet pipeline 1, and then the position required to be filled with oil is filled with oil through the oil outlet pipeline 7 and the oil filling handle 13.

[0035] In the present utility model, the exhaust pipeline 4 is arranged to ensure that the oil is smoothly added into the tank 6, and the air inlet pipeline 10 is arranged to ensure that the oil outlet pipeline 7 can smoothly discharge oil.

[0036] The utility model discloses, tank body 6 is air conditioner refrigerant liquid waste tank, belongs to waste utilization. Also can be other waste tank, guarantee can store oil just can. The utility model discloses, utilize air conditioner refrigerant empty tank, through to the tank top side and tank bottom side hole, carry out polishing welding short -circuit and install quick -coupling at tank top side and tank bottom side hole place, make that oil inlet pipeline 1, exhaust pipeline 4, air inlet pipeline 10 and oil outlet pipeline 7 quick -coupling are connected with tank body 6 seal, guarantee that tank body 6 will not leak oil.

[0037] The utility model discloses, tank body 6's tank top center place is lubricating oil filling port, tank top side is exhaust port and supercharged air inlet, has added pressure regulating valve (air inlet pipeline ball valve 11) at supercharged air inlet place, tank bottom side is oil outlet, is equipped with oil outlet pipeline 7 at oil outlet, installs oil outlet pipeline ball valve 8 on oil outlet pipeline 7, and oil outlet pipeline 7 is connected with the filling guide pipe 12 of φ6mm, the utility model discloses through connecting instrument wind line connection gas source to control pressure regulating valve (air inlet pipeline ball valve 11) pressure size to realize the oiling speed at oil outlet pipeline 7.

[0038] The utility model discloses, when using, open oil inlet pipeline ball valve 2 and exhaust pipeline ball valve 5, and guarantee air inlet pipeline ball valve 11 and oil pipeline ball valve 8 close, lubricating oil enters tank body 6 from oil inlet pipeline 1 at this moment, and the oiling amount is according to actual use situation. The air source is connected on air inlet pipeline 10, and provides air pressure for tank body 6.

[0039] After trolley 9 pushes tank body 6 to the position that needs to add lubricating oil, closes oil inlet pipeline ball valve 2 and exhaust pipeline ball valve 5, opens air inlet pipeline ball valve 11 and oil pipeline ball valve 8 simultaneously, and the air source transports gas to the upper cavity in tank body 6 through air inlet pipeline 10, provides air pressure for the lubricating oil in tank body 6, and the lubricating oil is uniformly and quickly discharged from oil outlet pipeline 7 through pressure difference, so that holding oiling handle 13 is aimed at oil filling port and carries out oiling, and the air source is as power, and the lubricating oil in tank body 6 is filled into packing racking gearbox oil filling port, and the oiling process is quick and convenient.

[0040] Adopt the utility model to carry out oiling, and the lubricating oil filling time of each line is shortened from original one day to half day, and the efficiency is improved 50%, and the labor intensity of worker is reduced. Meanwhile, the problem that lubricating oil is easy to block and overflow during oiling due to the small diameter of filling port is solved, and the problems of waste and surrounding pollution are solved.

[0041] Embodiment 2:

[0042] Based on the basis of embodiment 1, in the embodiment, preferably, the trolley 9 includes a bottom plate, a side plate, wheels and a handle, the side plate is vertically arranged with the bottom plate, and the whole is in L shape, the handle is arranged on the top of the side plate, four wheels are arranged around the bottom plate, a base 14 is arranged on the middle of the upper surface of the bottom plate, and the tank body 6 is fixed on the base 14.

[0043] The trolley 9 is used for fixing the tank body 6 and moving the tank body 6 to a required position.

[0044] In the utility model, the base 14 is welded on the trolley 9 or detachably connected on the trolley 9, the tank body 6 is seated on the base, can be directly clamped and fixedly connected, or welded, so that relative displacement of the tank body 6 and the trolley 9 is avoided.

[0045] Preferably, one end of the oil outlet pipeline 7 is penetrated into the bottom outer wall of the tank body 6 and communicated with the inner cavity of the tank body 6, and the other end is connected with the oil filling handle 13 through the filling guide pipe 12.

[0046] Preferably, the oil filling handle 13 is a manual oil drum gun.

[0047] In the utility model, the oil filling handle 13 is preferably a manual oil drum gun, which is small in size and convenient to operate.

[0048] Preferably, the filling guide pipe 12 is connected with the oil outlet pipeline 7 in a sleeved mode.

[0049] Preferably, the filling guide pipe 12 is connected with the oil outlet pipeline 7 through a connecting joint.

[0050] In the utility model, the two ends of the hose are connected with the oil filling handle 13 and the oil outlet pipeline 7 respectively, and the connection is only required to be sealed and cannot cause oil leakage.

[0051] Preferably, the lower end of the oil inlet pipeline 1 is penetrated into the top of the tank body 6, and the lower end of the oil inlet pipeline 1 is located in the lower part of the tank body 6.

[0052] In the utility model, the lower end of the oil inlet pipeline 1 is penetrated into the top of the tank body 6, and the lower end of the oil inlet pipeline 1 is located in the lower part of the tank body 6.

[0053] Preferably, the filter 3 is a Y-shaped filter.

[0054] The utility model discloses a filter 3 is arranged on the oil inlet pipeline 1, filters the impurity, protects the normal use of each ball valve and equipment.

[0055] Preferably, the tank 6 is filled with oil, and the highest liquid level of the oil does not exceed the end of the air inlet pipeline 10 and the exhaust pipeline 4 in the tank 6.

[0056] In the utility model, the highest liquid level of the oil does not exceed the end of the air inlet pipeline 10 and the exhaust pipeline 4 in the tank 6.

[0057] In the utility model, the setting of the exhaust pipeline 4 ensures that the oil cannot be added into the tank 6 due to air pressure when the oil is added into the tank 6. The design of the air inlet pipeline ensures that the oil in the tank 6 cannot be added due to slow flow rate or blockage of the oil outlet pipeline 7 when the oil is added into the corresponding place.

[0058] Preferably, the outer end of the air inlet pipeline 10 is connected with an air source through an air inlet hose.

[0059] In the utility model, the air inlet pipeline 10 is connected with the air source, and air pressure is provided in the tank 6.

[0060] The specific use process of the utility model is as follows:

[0061] In the utility model, when the oil is added into the tank 6, the air inlet pipeline ball valve 5 and the oil outlet pipeline ball valve 8 are closed, and the oil inlet pipeline ball valve 2 and the exhaust pipeline ball valve 5 are opened. Then, the oil is added into the tank 6 through the oil inlet pipeline 1, and the added oil does not submerge the end of the air inlet pipeline 10 and the exhaust pipeline 4 in the tank 6, so that the subsequent air inlet pipeline 10 and the exhaust pipeline 4 can be normally used.

[0062] After the oil is added into the tank, the oil inlet pipeline ball valve 2 and the exhaust pipeline ball valve 5 are closed. The trolley 9 on which the tank 6 is placed is pushed to the required position, and then the air inlet pipeline ball valve 11 and the oil outlet pipeline ball valve 8 are opened. The oil in the tank is pressurized by the air from the air inlet pipeline 10, so that the oil in the tank 6 is quickly and uniformly discharged from the oil outlet pipeline 7 and then added to the required position.

[0063] In the utility model, a hose is connected to the outer end of the oil outlet pipeline 7. The hose can enter any narrow position, and the oil outlet pipeline 7 cannot enter some positions due to the complex external structure of the positions. In order to better align the oil hole position to be added with the hose, an oil adding handle 13 is added to the hose. In this way, the oil is added by manually holding the oil adding handle 13, and the speed is fast and the efficiency is high.

[0064] In the description of the utility model, it is necessary to explain that, unless another explicit provision and limitation, the term "installation", "connection", "connection" should be broad sense understanding, for example, can be fixed connection, also can be detachable connection, or integrally connected;Can be mechanical connection, also can be electrical connection;Can be directly connected, also can be indirectly connected through the intermediate medium, can be two elements inside the communication.For ordinary skilled in the art, the above terms can be understood in the utility model according to the specific meaning in the utility model.

[0065] It should also be understood that the terms used in the utility model specification are only for the purpose of describing specific embodiments and are not intended to limit the utility model.As used in the utility model specification and the appended claims, unless the context clearly indicates otherwise, the singular forms "a", "an" and "the" are intended to include plural forms.

[0066] The above examples are only examples of the utility model and do not constitute a limitation on the protection scope of the utility model.Any design identical or similar to the utility model falls within the protection scope of the utility model.The device structure and method steps not described in detail in the utility model are prior art, which will not be further described in the utility model.

Claims

1. A packaging palletizing gearbox quick refueling machine characterized by: The system includes an oil inlet pipe (1), an oil inlet pipe ball valve (2), a filter (3), an exhaust pipe (4), an exhaust pipe ball valve (5), a tank body (6), an oil outlet pipe (7), a trolley (9), an air inlet pipe (10), an air inlet pipe ball valve (11), and a refueling handle (13). The tank body (6) is mounted on the trolley (9). The oil inlet pipe (1) is located at the top of the tank body (6), and the oil inlet pipe (1) is equipped with an oil inlet pipe ball valve (2) and a filter (3). The exhaust pipe (4) and the air inlet pipe (10) are located on the upper sides of the tank body (6) respectively, and both are connected to the inside of the tank body (6). The exhaust pipe (4) and the air inlet pipe (10) are equipped with an exhaust pipe ball valve (5) and an air inlet pipe ball valve (11) respectively. The oil outlet pipe (7) is located at the bottom of the tank body (6), and the oil outlet pipe (7) is connected to the refueling handle (13) located outside the tank body (6).

2. A packaging and palletizing gearbox quick refueling machine according to claim 1, characterized in that: The trolley (9) includes a base plate, side plates, wheels and handles. The side plates are perpendicular to the base plate and are L-shaped. The handles are located on the top of the side plates. Four wheels are provided around the bottom of the base plate. A base (14) is provided in the middle of the upper surface of the base plate. The tank (6) is fixed on the base (14).

3. A packaging and palletizing gearbox quick refueling machine according to claim 1, characterized in that: One end of the oil outlet pipe (7) is inserted into the bottom outer wall of the tank body (6) and communicates with the inner cavity of the tank body (6), and the other end is connected to the refueling handle (13) through the refueling conduit (12); the oil outlet pipe (7) is provided with an oil outlet pipe ball valve (8).

4. The rapid refueling machine for packaging palletizing gearboxes according to claim 1, characterized in that: The refueling handle (13) is a manual oil drum nozzle.

5. A rapid refueling machine for packaging palletizing gearboxes according to claim 3, characterized in that: The filling conduit (12) is connected to the oil outlet pipe (7) in a sleeve.

6. A rapid refueling machine for packaging palletizing gearboxes according to claim 3, characterized in that: The filling conduit (12) and the oil outlet pipe (7) are connected and fixed by a connecting joint.

7. A rapid refueling machine for packaging palletizing gearboxes according to claim 1, characterized in that: The lower end of the oil inlet pipe (1) is inserted into the top of the tank body (6), and the lower end of the oil inlet pipe (1) is located in the lower part of the tank body (6).

8. A rapid refueling machine for packaging palletizing gearboxes according to claim 1, characterized in that: The filter (3) is a Y-type filter.

9. A rapid refueling machine for packaging palletizing gearboxes according to claim 1, characterized in that: The tank (6) is filled with oil, and the highest liquid level of the oil does not exceed the ends of the air inlet pipe (10) and the exhaust pipe (4) inside the tank (6).

10. A rapid refueling machine for packaging palletizing gearboxes according to claim 1, characterized in that: The outer end of the air intake pipe (10) is connected to an air source via an air intake hose.

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