Product shell automatic detection device

By installing an automatic product casing detection device on the conveyor belt and utilizing the guiding and adjusting structures to achieve multi-angle shooting, the problem that traditional devices cannot be used for assembly line inspection is solved, and efficient and convenient product casing inspection is achieved.

CN223513161UActive Publication Date: 2025-11-04IKD (LIUZHOU) TECH IND CO LTD
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Patent Information

Application Number
CN202422874221.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2025-11-04
Estimated Expiration
2034-11-25

AI Technical Summary

Technical Problem

Traditional product casing inspection devices are not suitable for assembly line inspection, resulting in poor inspection convenience.

Method used

An automatic product casing inspection device was designed. It utilizes a conveyor belt transport method combined with an industrial camera, and achieves multi-angle shooting and inspection of the product casing through a guiding structure and an adjustment structure, adapting to different height differences of the conveyor belt.

Benefits of technology

It achieves efficient inspection without secondary inspection steps on the production line, has a wide range of applications, and improves inspection efficiency and convenience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic detection device for a product shell, which relates to the field of product detection and comprises a first fixing ring, a second fixing ring and an industrial camera, the first fixing ring and the second fixing ring are fixedly connected through four connecting rods, and two supporting legs are symmetrically mounted at the bottom of each of the first fixing ring and the second fixing ring. Four connecting structures are connected between the first fixing ring and the second fixing ring in a sliding mode. According to the automatic detection device for the product shell disclosed by the utility model, the product shell is shot and detected by virtue of a conveyor belt conveying mode which is commonly used during production of the product shell, detection equipment is not required to be secondarily utilized for detection, detection steps are not required to be added, and the delivery efficiency of the product is not influenced; and the transparent plate of the guide structure is made of a transparent material, so that the industrial camera can shoot through the transparent plate, and the upper part, the lower part, the left part and the right part of the product shell can be conveniently shot to detect more directions.
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Description

Technical Field

[0001] This utility model relates to the field of product testing, and in particular to an automatic product casing testing device. Background Technology

[0002] In industrial production, products are usually subject to random inspection, which includes appearance inspection and performance testing. The product casing is usually inspected mainly for its appearance, which is done by taking pictures of the product casing with industrial cameras or other shooting devices. Finally, the integrity of the product casing is compared using computer software.

[0003] Chinese Patent Publication No. CN215727727U discloses a product casing fabric texture detection device, including a frame. A control interface is fixedly installed on the top of the front of the frame. A fixed plate sheet is fixedly installed on the top of the frame. A fixture rotation mechanism is arranged on the right side of the top of the fixed plate sheet. A fixed plate is fixedly installed on the top of the frame and above the fixture rotation mechanism. A CCD camera is arranged on the left side of the fixed plate. An infrared emitter is fixedly installed on the left side of the fixed plate and behind the CCD camera. This utility model solves the problems of difficult detection and low detection efficiency by setting up a control interface for overall adjustment, setting up a fixed plate sheet for mounting the fixture rotation mechanism, setting up a fixed plate for mounting a light shield, positioning fixture, camera light source and CCD camera, and setting up a positioning fixture for placing and fixing the product to be detected.

[0004] The aforementioned equipment is capable of inspecting product casings, but it is not suitable for assembly line inspection work. However, assembly line conveying is a very common means of conveying during the production of product casings. The aforementioned equipment requires individual inspection of products, which is inconvenient.

[0005] Therefore, this case proposes an automatic product casing inspection device that is used in conjunction with the conveyor belt conveying method required in the production process of product casings. It is more convenient to use and does not require additional inspection steps. Utility Model Content

[0006] The main purpose of this utility model is to provide an automatic product casing detection device, which can effectively solve the technical problem that traditional product casing detection devices in the background art cannot be used for assembly line detection work.

[0007] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0008] An automatic product casing inspection device includes a first fixed ring, a second fixed ring, and an industrial camera. The first and second fixed rings are fixedly connected by four connecting rods, and two support legs are symmetrically installed at the bottom of each of the first and second fixed rings. Four connecting structures are slidably connected between the first and second fixed rings, and each connecting structure includes a gantry frame. The gantry frame is slidably connected between the first and second fixed rings. Slide bars are fixedly installed at the front and rear of the industrial camera. A slide groove is formed on the inner side of the gantry frame. The industrial camera is slidably connected to the slide groove through the slide bar. A screw is rotatably connected inside one of the slide grooves, and the screw is threadedly connected to one of the slide bars.

[0009] As a further embodiment of this utility model, the opposing surfaces of the first and second fixed rings are provided with ring grooves, and the front and rear parts of the gantry frame are fixedly connected with arc strips that match the ring grooves.

[0010] As a further embodiment of this utility model, a locking block is fixedly installed at the front of the gantry frame, and a second bolt is threadedly connected to the front of the locking block. The second bolt passes through the locking block and presses against the front of the second fixing ring.

[0011] As a further embodiment of this utility model, a guide structure is provided between the four connecting rods. The guide structure includes four support rods, which are respectively fixedly installed on the outside of the four connecting rods. A fixing sleeve is fixedly installed between two support rods aligned in the vertical direction. A transparent plate is rotatably connected between the two fixing sleeves. Rollers are rotatably connected to both ends of the transparent plate.

[0012] As a further embodiment of this utility model, an adjustment structure is provided between the transparent plate and the fixed sleeve. The adjustment structure includes a connecting shaft and a first bolt. The connecting shaft is fixedly installed at the center of the side of the transparent plate. The first bolt is threadedly connected to the center of one side of the fixed sleeve. One end of the connecting shaft is located inside the fixed sleeve and is fixedly connected to a gear. One end of the first bolt is located inside the fixed sleeve and is rotatably connected to a toothed sleeve. The gear and the toothed sleeve are meshed together.

[0013] As a further embodiment of this utility model, the contact surface between the toothed sleeve and the fixed sleeve is hexagonal.

[0014] The beneficial effects of this utility model are as follows:

[0015] By setting up a guide structure, the conveyor belt conveyor method commonly used in the production of product housings is used to photograph and inspect the product housings. There is no need to use secondary inspection equipment for inspection, no need to add inspection steps, and no impact on product delivery efficiency. Moreover, since the transparent plate of the guide structure is made of transparent material, industrial cameras can take pictures through the transparent plate, which makes it easier to take pictures and inspect the product housings from the top, bottom, left, and right.

[0016] By setting up a connection structure in conjunction with an adjustment structure, the position and angle of the industrial camera can be easily adjusted, making it easy to adapt to different conveyor belts and product housings, thus broadening its application range. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of an automatic product casing detection device according to the present invention;

[0018] Figure 2 This is a cross-sectional view of the fixing sleeve of an automatic product housing detection device according to the present invention;

[0019] Figure 3 This utility model relates to an automatic product casing detection device. Figure 2 Disassembled diagram of the gear sleeve and gear;

[0020] Figure 4 This utility model discloses a top view of the workbench and a gantry cross-section view of an automatic product casing detection device.

[0021] Figure 5 This is a demonstration diagram of the operation of an automatic product casing detection device according to this utility model.

[0022] In the diagram: 1. First fixing ring; 2. Second fixing ring; 3. Connecting rod; 4. Support leg; 5. Guide structure; 6. Support rod; 7. Fixing sleeve; 8. Transparent plate; 9. Rotary roller; 10. Industrial camera; 11. Connecting structure; 12. Gantry frame; 13. Slide groove; 14. Screw; 15. Clamping block; 16. Connecting shaft; 17. Gear; 18. First bolt; 19. Gear sleeve; 20. Sliding strip; 21. Second bolt; 22. First conveyor belt; 23. Second conveyor belt. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Example 1

[0025] Combination Figures 1-5 An automatic product casing detection device includes a first fixing ring 1, a second fixing ring 2 and an industrial camera 10. The first fixing ring 1 and the second fixing ring 2 are fixedly connected by four connecting rods 3, and two support legs 4 are symmetrically installed at the bottom of the first fixing ring 1 and the second fixing ring 2.

[0026] See Figure 1 , Figure 4 and Figure 5 Furthermore, it is found that four connecting structures 11 are slidably connected between the first fixed ring 1 and the second fixed ring 2. Each connecting structure 11 includes a gantry frame 12, which is slidably connected between the first fixed ring 1 and the second fixed ring 2. Slide strips 20 are fixedly installed at the front and rear of the industrial camera 10. A slide groove 13 is opened on the inner side of the gantry frame 12. The industrial camera 10 is slidably connected to the slide groove 13 through the slide strip 20. A screw 14 is rotatably connected inside one of the slide grooves 13, and the screw 14 is threadedly connected to one of the slide strips 20.

[0027] Specifically, the ring structure consists of a first fixed ring 1 and a second fixed ring 2, with four sets of gantry frames 12 installed on the inner side. Each gantry frame 12 can be rotated and adjusted between the first fixed ring 1 and the second fixed ring 2. Moreover, each industrial camera 10 can also be adjusted in position on the inner side of the gantry frame 12 to facilitate adjustments for the product position. Furthermore, the four industrial cameras 10 can capture and inspect the product housing from the top, bottom, left, and right. The industrial camera 10 adopts the "industrial camera 2" disclosed in publication number CN219369594U.

[0028] Example 2

[0029] See Figure 2 Furthermore, based on Embodiment 1, the opposite surfaces of the first fixing ring 1 and the second fixing ring 2 are provided with ring grooves. The front and rear parts of the gantry frame 12 are fixedly connected with arc strips that match the ring grooves. The front part of the gantry frame 12 is fixedly installed with a locking block 15. The front part of the locking block 15 is threadedly connected with a second bolt 21. The second bolt 21 passes through the locking block 15 and presses against the front part of the second fixing ring 2.

[0030] Specifically, once the position of the gantry frame 12 is adjusted to the appropriate position, the second bolt 21 is rotated, and the second bolt 21 can be pressed against the front of the second fixing ring 2, thereby locking the position of the second fixing ring 2.

[0031] Example 3

[0032] See Figure 3Furthermore, based on Embodiment 1 and Embodiment 2, a guide structure 5 is provided between the four connecting rods 3. The guide structure 5 includes four support rods 6, which are respectively fixedly installed on the outside of the four connecting rods 3. A fixed sleeve 7 is fixedly installed between two support rods 6 aligned in the vertical direction. A transparent plate 8 is rotatably connected between the two fixed sleeves 7. Rollers 9 are rotatably connected to both ends of the transparent plate 8. An adjustment structure is provided between the transparent plate 8 and the fixed sleeve 7. The adjustment structure includes a connecting shaft 16 and a first bolt 18. The connecting shaft 16 is fixedly installed at the center of the side of the transparent plate 8. The first bolt 18 is threadedly connected to the center of one side of the fixed sleeve 7. A gear 17 is fixedly connected to one end of the connecting shaft 16 inside the fixed sleeve 7. A gear sleeve 19 is rotatably connected to one end of the first bolt 18 inside the fixed sleeve 7. The gear 17 and the gear sleeve 19 are meshed. The contact surface between the gear sleeve 19 and the fixed sleeve 7 is hexagonal.

[0033] Specifically, a suitable space is reserved between the first conveyor belt 22 and the second conveyor belt 23, which have a height difference. The entire device is then set between the first conveyor belt 22 and the second conveyor belt 23. The first bolt 18 is rotated to move the gear sleeve 19, causing the gear sleeve 19 to separate from the gear 17. After separation, the tilt angle of the transparent plate 8 can be adjusted to match the height difference between the first conveyor belt 22 and the second conveyor belt 23. Then, the first bolt 18 is rotated again to put the gear sleeve 19 on the outside of the gear 17, thus locking the position of the transparent plate 8. When the shell product falls onto the upper part of the transparent plate 8 after passing the first conveyor belt 22, the industrial camera 10 takes pictures of the product shell from the top, bottom, left, and right. The tilted transparent plate 8 guides the product shell to the second conveyor belt 23 for continued conveying.

[0034] It should be noted that this utility model is an automatic product casing detection device. In use, the entire device is set between the first conveyor belt 22 and the second conveyor belt 23, which have a height difference, via the support leg 4. Rotating the first bolt 18 moves the gear sleeve 19, causing the gear sleeve 19 to separate from the gear 17. After separation, the tilt angle of the transparent plate 8 can be adjusted to adapt to the height difference between the first conveyor belt 22 and the second conveyor belt 23. Then, rotating the first bolt 18 again puts the gear sleeve 19 over the gear 17, thus locking the position of the transparent plate 8 and simultaneously making the rotating roller 9 contact the conveyor belt. To ensure that the rotation of the two conveyor belts is not affected, the position of each gantry 12 is adjusted. After adjustment, the second bolt 21 is tightened for fixation. Then, the screw 14 is rotated, and the screw 14 drives the industrial camera 10 to move through the slide bar 20. The positions of the four industrial cameras 10 are adjusted. When the product shell is sent to the upper part of the transparent plate 8 through the first conveyor belt 22, the four industrial cameras 10 take pictures and detect the upper, lower, left and right of the product shell. Then, the product shell is guided by the transparent plate 8 or pushed into the upper part of the second conveyor belt 23 for continued conveying, completing the entire product shell shooting and detection work.

[0035] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. An automatic product casing inspection device, comprising a first fixing ring (1), a second fixing ring (2), and an industrial camera (10), characterized in that: The first fixed ring (1) and the second fixed ring (2) are fixedly connected by four connecting rods (3), and two support legs (4) are symmetrically installed at the bottom of the first fixed ring (1) and the second fixed ring (2). Four connecting structures (11) are slidably connected between the first fixed ring (1) and the second fixed ring (2). Each connecting structure (11) includes a gantry frame (12). The gantry frame (12) is slidably connected between the first fixed ring (1) and the second fixed ring (2). Slide strips (20) are fixedly installed at the front and rear of the industrial camera (10). A slide groove (13) is opened on the inner side of the gantry frame (12). The industrial camera (10) is slidably connected to the slide groove (13) through the slide strip (20). A screw (14) is rotatably connected inside one of the slide grooves (13), and the screw (14) is threadedly connected to one of the slide strips (20).

2. The automatic product casing detection device according to claim 1, characterized in that: The first fixing ring (1) and the second fixing ring (2) are provided with ring grooves on their opposite surfaces, and the front and rear parts of the gantry frame (12) are fixedly connected with arc strips that match the ring grooves.

3. The automatic product casing detection device according to claim 1, characterized in that: A locking block (15) is fixedly installed at the front of the gantry frame (12). A second bolt (21) is threadedly connected to the front of the locking block (15). The second bolt (21) passes through the locking block (15) and presses against the front of the second fixing ring (2).

4. The automatic product casing detection device according to claim 1, characterized in that: A guide structure (5) is provided between the four connecting rods (3). The guide structure (5) includes four support rods (6). The four support rods (6) are respectively fixedly installed on the outside of the four connecting rods (3). A fixing sleeve (7) is fixedly installed between two support rods (6) aligned in the vertical direction. A transparent plate (8) is rotatably connected between the two fixing sleeves (7). A rotating roller (9) is rotatably connected to both ends of the transparent plate (8).

5. The automatic product casing detection device according to claim 4, characterized in that: An adjustment structure is provided between the transparent plate (8) and the fixed sleeve (7). The adjustment structure includes a connecting shaft (16) and a first bolt (18). The connecting shaft (16) is fixedly installed at the center of the side of the transparent plate (8). The first bolt (18) is threadedly connected to the center of the side of the fixed sleeve (7). A gear (17) is fixedly connected to one end of the connecting shaft (16) inside the fixed sleeve (7). A gear sleeve (19) is rotatably connected to one end of the first bolt (18) inside the fixed sleeve (7). The gear (17) and the gear sleeve (19) are meshed together.

6. The automatic product casing detection device according to claim 5, characterized in that: The contact surface between the toothed sleeve (19) and the fixed sleeve (7) is hexagonal.

Citation Information

Patent Citations

  • Product shell fabric line detection equipment

    CN215727727U

  • Industrial camera assembly for workpiece surface quality detection

    CN219369594U