Film uncovering and hilling integrated device for tobacco field

By designing an integrated device for removing film and cultivating soil in tobacco fields, and using a double-sided film removal and contour-following mechanism to adjust the cultivation depth, the problems of high seedling damage rate and low film removal efficiency were solved, achieving efficient combined film removal and cultivation operations, and adapting to different terrains.

CN223515421UActive Publication Date: 2025-11-07SHANDONG ACADEMY OF AGRICULTURAL MACHINERY SCIENCES +1
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Patent Information

Application Number
CN202422346381.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-11-07
Estimated Expiration
2034-09-25

AI Technical Summary

Technical Problem

The existing tobacco field film removal and soil-building devices cannot automatically adjust the soil depth of the soil-pulling shovel and the soil-building shovel, resulting in a high rate of tobacco seedling damage, low film removal efficiency, poor film recycling effect, and affecting the quality of tobacco seedling planting.

Method used

Design an integrated device for removing and backfilling soil in tobacco fields. The device adopts a double-sided removal method, using a cutting blade and a lifting shovel to cut and separate the mulch film, which is then collected by a film collection structure. Combined with a contouring mechanism to adjust the depth of the backfilling tray, it achieves the combined operation of removing, collecting, and backfilling the mulch film.

Benefits of technology

It improves the efficiency of plastic film recycling, reduces the damage to tobacco seedlings, ensures consistent soil depth for tobacco seedlings, enhances the effect of film removal and operational efficiency, and adapts to different terrains.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a film uncovering and ridging integrated device for a tobacco field, which can adapt to ridging operation of different terrains, improve the ridging effect of the ridging operation, cut, separate and collect a mulching film, and collect the mulching film from two sides, so that the recycling efficiency of the mulching film is improved, the loss of tobacco leaves is reduced, and the film uncovering effect is effectively improved. The technical scheme comprises a main body; a walking mechanism and a transmission mechanism are arranged below the main body; a walking mechanism is arranged below the main body, the walking mechanism walks across ridges in a single row, a film uncovering mechanism is arranged at the front end of the main body, the film uncovering mechanism comprises a film uncovering structure and a film collecting structure, and the film uncovering structure and the film collecting structure are both arranged at the front end of the main body; a ridging mechanism is arranged at the tail end of the main body; the ridging mechanism comprises a ridging disc, a mounting frame and a profiling mechanism, the ridging disc is mounted on the mounting frame through the profiling mechanism, and the mounting frame is mounted at the tail end of the main body.
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Description

TECHNICAL FIELD

[0001] The utility model relates to tobacco agricultural machinery technical field especially relates to a tobacco field film uncovering and ridging integrated device. BACKGROUND

[0002] The statements in this part only provide background technical information related to the utility model and do not necessarily constitute prior art.

[0003] At present, tobacco ridge mulching planting mode has been widely applied, and the mulch on the ridge needs to be removed after the plant shaping to realize the full utilization of water and the field microenvironment regulation, and the ridging can thicken the soil layer, promote new roots and enhance the absorption capacity and drought resistance of tobacco plants. At the same time, in order to reduce the pollution of agricultural film residues, it is necessary to recycle the agricultural film.

[0004] The traditional film uncovering and ridging device is a semi-automatic device, and the CN216674063U discloses a tobacco field film uncovering and ridging integrated device, wherein the soil turning shovel and the ridging shovel are fixedly installed on the rack, the soil turning shovel and the ridging shovel cannot automatically adjust the soil depth, and the tobacco seedlings cannot be uniformly ridged. The existing technology recycles the mulch film through a single film winding roller, which is easy to pull out the tobacco seedlings from the soil or separate the tobacco seedling stems and leaves during the recycling process, and the film uncovering efficiency is low and the film collecting effect is poor, which greatly reduces the planting quality of the tobacco seedlings. UTILITY MODEL CONTENTS

[0005] In view of the deficiencies of the prior art, the utility model provides a tobacco field film uncovering and ridging integrated device, which can complete the film uncovering, film collecting and ridging combined operation at one time, and can ensure that the ridging depth of the tobacco seedlings is the same. The film uncovering device can cut and separate the mulch film through the double-sided film uncovering mode, which not only reduces the damage degree of the tobacco seedlings, but also improves the mulch film recycling efficiency and effectively improves the film uncovering effect.

[0006] In order to achieve the above purpose, the utility model is realized through the following technical scheme:

[0007] The utility model provides a tobacco field film uncovering and ridging integrated device, which comprises a main body, a film uncovering mechanism, a walking mechanism, a control mechanism, a ridging mechanism, a power mechanism and a transmission mechanism.

[0008] The walking mechanism and the transmission mechanism are arranged below the main body, the cab is arranged above the main body, the control mechanism is arranged in the cab, the power mechanism and the transmission mechanism are arranged in the main body, the walking mechanism is arranged below the main body, and the walking mechanism walks across the ridge,

[0009] The front end of the main body is provided with a film uncovering mechanism, the film uncovering mechanism comprises film uncovering structures and film collecting structures, and the film uncovering structures and the film collecting structures are arranged at the front end of the main body; the film uncovering mechanism is used for cutting and collecting single-ridge mulching films; the tail end of the main body is provided with a hilling mechanism; the hilling mechanism comprises hilling discs, mounting frames and profiling mechanisms, the hilling discs are mounted on the mounting frames through the profiling mechanisms, and the mounting frames are mounted at the tail end of the main body.

[0010] Further, the film uncovering structure comprises film cutting blades and film uncovering shovels, the film uncovering shovels are connected with the main body through adjusting plates, and the film uncovering shovels and the adjusting plates are both two; the film cutting blades are connected with any one of the adjusting plates through supports, and the film cutting blades are arranged at the middle positions of the film uncovering shovels.

[0011] Further, the adjusting plates are arranged at the front end of the main body and are located at the inner sides of the walking mechanisms.

[0012] Further, the film collecting structure comprises a fixed shaft and a film winding roller, the fixed shaft is fixedly connected with the main body, and the film winding roller is mounted on the fixed shaft.

[0013] Further, the film winding roller is a tapered cylindrical shape with gradually changing diameters.

[0014] Further, the hilling discs are connected with the tail ends of the profiling mechanisms, and the hilling discs are two; the front ends of the profiling mechanisms are connected with the mounting frames, and the mounting frames are fixedly connected with the main body.

[0015] Further, the profiling mechanism comprises mounting rollers, profiling vertical beams, springs, profiling horizontal beams, mounting beams and bases; one end of the mounting frame connected with the main body is the front end of the mounting frame, and the other end away from the main body is the rear end of the mounting frame; the mounting rollers are arranged on the upper part of the rear end of the mounting frame, and the connecting bases are arranged on the lower part of the rear end of the mounting frame; the connecting bases are two and are arranged on the two sides of the rear end of the mounting frame; the profiling vertical beams are two, one end of each profiling vertical beam is connected with the connecting base, and the other end is fixedly connected with the base; the profiling horizontal beams are arranged on the positions of the two profiling vertical beams close to the base; one end of the spring is rotatably connected with the mounting roller, and the other end is rotatably connected with the profiling horizontal beam.

[0016] Further, at least one spring is arranged in the profiling mechanism, and a guide rod is arranged on the core part of the spring.

[0017] Further, the position of the base connecting the two profiling vertical beams is also fixedly provided with the mounting beam, and the hilling discs are arranged on the mounting beam.

[0018] Further, the film cutting blade is a diagonal film cutting blade.

[0019] The beneficial effects of the above-mentioned utility model are as follows:

[0020] The front end of the tobacco field film uncovering and soil cultivating integrated device is provided with a film uncovering structure which can cut single-ridge ground film and collect on both sides, thereby improving the ground film recycling efficiency, reducing the tobacco loss, effectively avoiding the situation that tobacco seedlings are pulled out from the soil or stems and leaves are pulled off by the ground film, and further causing the problem of yield reduction of tobacco; the rear end of the tobacco field film uncovering and soil cultivating integrated device is provided with a soil cultivating mechanism, the soil cultivating disc can jump on different terrains through the spring, the soil penetration depth is unchanged, the soil cultivating effect can be self-adjusted according to the ridge height, and the integrated device can complete the film uncovering, film collecting and soil cultivating combined operation at one time, thereby improving the operation efficiency.

[0021] The tobacco field film uncovering and soil cultivating integrated device adopts a tracked chassis, can effectively walk between ridges, and is suitable for different terrain operation conditions. BRIEF DESCRIPTION OF DRAWINGS

[0022] The drawings constituting a part of the present application are used to provide further understanding of the present application, and the schematic embodiments of the present application and the description thereof are used to explain the present application and do not constitute improper limitation on the present application.

[0023] Figure 1 It is a whole structure schematic view of the integrated device of the present application;

[0024] Figure 2 It is a front end structure schematic view of the integrated device of the present application;

[0025] Figure 3 It is a soil cultivating mechanism schematic view of the present application.

[0026] In the figure: 1, main body; 2, film uncovering mechanism; 201, film uncovering structure; 202, film collecting structure; 3, walking mechanism; 4, operating mechanism; 5, soil cultivating mechanism; 501, soil cultivating disc; 502, mounting frame; 503, mounting roller; 504, profiling vertical beam; 505, spring; 506, profiling horizontal beam; 507, mounting beam; 508, base; 6, power mechanism; 7, transmission mechanism. DETAILED DESCRIPTION

[0027] It should be pointed out that the following detailed description is all exemplary and aims to provide further description of the present application. Unless otherwise specified, all technical and scientific terms used in the present application have the same meaning as that generally understood by the ordinary skilled in the art to which the present application belongs.

[0028] It is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments in accordance with the present inventive subject matter unless otherwise specifically indicated. As used herein, "and / or" is used to associate one or more items together, for example, A and / or B is a list of two items: {A}, {B}, and {A, B} where {A} and {B} are disjoint sets. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises" and / or "comprising", when used in this specification, specify the presence of stated features, steps, operations, devices, components and / or combinations thereof, but do not preclude the presence or addition of one or more other features, steps, operations, devices, components and / or combinations thereof.

[0029] The utility model discloses a tobacco field uncovering film and cultivating soil integration device, including main part 1, uncovering film mechanism 2, walking mechanism 3, control mechanism 4, cultivating soil mechanism 5, power mechanism 6, transmission mechanism 7, the walking mechanism 3 and transmission mechanism 7 are arranged under main part 1, the upper portion of main part 1 is provided with the cab, be provided with control mechanism 4 in the cab, the front end of main part 1 is provided with uncovering film mechanism 2, be provided with power mechanism 6 and transmission mechanism 7 in main part 1, be used for providing and transmitting power for whole device, the lower portion of main part 1 is provided with walking mechanism 3, the walking mechanism 3 cross ridge single line walking, is cut and is collected by uncovering film mechanism 2 to single ridge film, the tail end of main part 1 is provided with cultivating soil mechanism 5 and is used for completing cultivating soil operation, cultivating soil mechanism 5 includes cultivating soil tray 501, mounting bracket 502 and profiling mechanism, cultivating soil tray 501 is installed on mounting bracket 502 through profiling mechanism, mounting bracket 502 is installed on the tail end of main part 1.

[0030] The uncovering film mechanism 2 includes a film lifting structure 201 and a film collecting structure 202. The film lifting structure 201 includes a film cutting blade and a film lifting shovel. The film lifting shovel is connected to the main body 1 through an adjusting plate. Both the film lifting shovel and the adjusting plate are two. The adjusting plate is arranged at the front end of the main body 1 and is located on the inner side of the walking mechanism 3. The film cutting blade is connected to one of the adjusting plates through a support. The film cutting blade is arranged at the middle position of the film lifting shovel and is used for cutting the film. The film lifting shovel separates the film from the soil. The height of the film lifting shovel and the film cutting blade can be adjusted by the adjusting plate. The height of the film cutting blade and the depth of the film lifting shovel in the soil can be adjusted according to the ridge height. The film lifting effect is improved, and the power consumption is reduced. The film collecting structure 202 includes a fixed shaft and a film winding roller. The fixed shaft is fixedly connected to the main body 1. The film winding roller is installed on the fixed shaft. The film winding roller is a tapered cylindrical shape with gradually changing diameters, which facilitates the removal of the film after the film winding operation is completed. The uncovering film mechanism 2 adopts a double-sided film uncovering method. When the film uncovering device travels between the ridges, the film cutting blade separates the single-ridge film into two parts. The film lifting shovel separates the film at the top of the ridge from the soil. Then, the film collecting structure 202 collects the film from both sides, reduces the loss of tobacco leaves, and effectively improves the film uncovering effect.

[0031] The furrowing mechanism 5 is arranged at the tail end of the main body 1; the furrowing mechanism 5 comprises a furrowing disc 501, a mounting frame 502, a profiling mechanism; the furrowing disc 501 is connected at the tail end of the profiling mechanism, and the furrowing disc 501 is two; the front end of the profiling mechanism is connected with the mounting frame 502, and the mounting frame 502 is fixedly connected with the main body 1; the profiling mechanism comprises a mounting roller 503, a profiling vertical beam 504, a spring 505, a profiling cross beam 506, a mounting beam 507, and a base 508; one end of the mounting frame 502 connected with the main body 1 is the front end of the mounting frame 502, and the other end away from the main body 1 is the rear end, the upper part of the rear end of the mounting frame 502 is provided with the mounting roller 503, and the lower part is provided with a connecting seat, the connecting seat is two and is arranged on both sides of the rear end of the mounting frame 502; the profiling vertical beam 504 is two, one end of each profiling vertical beam 504 is connected with the connecting seat, and the other end is fixedly connected with the base 508; the profiling cross beam 506 is further arranged at the position close to the base 508 of the two profiling vertical beams 504; one end of the spring 505 is rotatably connected with the mounting roller 503, and the other end is rotatably connected with the profiling cross beam 506; at least one spring 505 is arranged in the profiling mechanism, a guide rod is arranged in the core of the spring 505, the stability of the profiling mechanism can be improved, the spring 505, the profiling vertical beam 504, the profiling cross beam 506 and the mounting frame 502 form a triangular structure, so that the profiling mechanism can be automatically adjusted according to the change of the terrain; the mounting beam 507 is further fixedly arranged at the position of the base 508 connecting the two profiling vertical beams 504, the furrowing disc 501 is arranged on the mounting beam 507, and the mounting beam 507 and the furrowing disc 501 are both two, the two furrowing discs 501 are located on both sides of the ridge during the operation process, and the soil on both sides of the ridge is pushed to the root of the tobacco seedling, so that the furrowing operation is effectively completed.

[0032] The walking mechanism 3 is arranged below the main body 1, and the walking mode of the walking mechanism 3 is a track, which can be suitable for different humidity plots, the transmission mechanism 7 is used for providing power for other accessory fittings; the upper part of the main body 1 is provided with the operating mechanism 4, and the operating mechanism 4 is used for controlling the film collecting speed of the walking and film collecting structure 202.

[0033] The working process comprises the following steps:

[0034] When the device reaches the working block, the film uncovering mechanism 2 and the hilling mechanism 5 are lowered by the operating mechanism 4, the walking mechanism 3 travels between the ridges, the film cutting blade of the film uncovering mechanism 2 continuously separates the single-ridge film into two parts, the film lifting shovel continuously separates the ridge top film from the soil, and the film collecting structure 202 collects the film; the hilling mechanism 5 pushes the soil on both sides of the ridge to the root of the tobacco seedling through the hilling disc 501 at the rear end of the device, the profiling mechanism automatically adjusts according to the terrain change, and through the close cooperation of the mechanisms of the device, the film uncovering, film collecting and hilling operations can be completed at one time, and the operation efficiency is improved.

[0035] The preferred embodiments of the present application have been described above by way of example only, not for limitation, and for those skilled in the art, various changes and modifications can be made to the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A tobacco field mulching and cultivating integrated device, characterized in that, The utility model relates to a single -row film cutting and collecting machine, including main body, film uncovering mechanism, walking mechanism, operating mechanism, ridging mechanism, power mechanism, transmission mechanism, The lower portion of the main body is provided with a walking mechanism and a transmission mechanism; the upper portion of the main body is provided with a cab, and the cab is provided with an operating mechanism; the main body is provided with a power mechanism and a transmission mechanism; the lower portion of the main body is provided with a walking mechanism, and the walking mechanism walks on a single row of ridges, The front end of the main body is provided with a film uncovering mechanism, and the film uncovering mechanism includes a film cutting structure and a film collecting structure; the film cutting structure and the film collecting structure are arranged at the front end of the main body; the film uncovering mechanism is used for cutting and collecting a single-row mulch film; the tail end of the main body is provided with a ridging mechanism; the ridging mechanism includes a ridging disc, a mounting frame and a profiling mechanism; the ridging disc is mounted on the mounting frame through the profiling mechanism; and the mounting frame is mounted on the tail end of the main body.

2. The tobacco field mulching and hilling integrated device according to claim 1, characterized in that, The film cutting structure includes a film cutting blade and a film lifting shovel; the film lifting shovel is connected to the main body through an adjusting plate; and the film lifting shovel and the adjusting plate are both two.

3. The tobacco field mulching and hilling integrated device according to claim 2, characterized in that, The adjusting plates are arranged at the front end of the main body and are located on the inner side of the walking mechanism.

4. The tobacco field mulching and hilling integrated device according to claim 1, characterized in that, The film collecting structure includes a fixed shaft and a film winding roller; the fixed shaft is fixedly connected to the main body; and the film winding roller is mounted on the fixed shaft.

5. The tobacco field mulching and hilling integrated device according to claim 4, characterized in that, The film winding roller is a tapered cylindrical shape with gradually changing diameters.

6. The tobacco field mulching and hilling integrated device according to claim 1, characterized in that, The ridging disc is connected to the tail end of the profiling mechanism; the ridging disc is two; the front end of the profiling mechanism is connected to the mounting frame; and the mounting frame is fixedly connected to the main body.

7. The tobacco field mulching and hilling integrated device according to claim 1, characterized in that, The profiling mechanism includes a mounting roller, a profiling vertical beam, a spring, a profiling horizontal beam, a mounting beam and a base; one end of the mounting frame connected to the main body is the front end of the mounting frame; the other end away from the main body is the rear end of the mounting frame; the mounting roller is arranged on the upper portion of the rear end of the mounting frame; the connecting seat is arranged on the lower portion of the rear end of the mounting frame; the connecting seat is two and is arranged on both sides of the rear end of the mounting frame; the profiling vertical beam is two; one end of each profiling vertical beam is connected to the connecting seat; the other end is fixedly connected to the base; the profiling horizontal beam is arranged on the position close to the base between the two profiling vertical beams; and one end of the spring is rotatably connected to the mounting roller; the other end is rotatably connected to the profiling horizontal beam.

8. The tobacco field mulching and hilling integrated device according to claim 1, characterized in that, At least one spring is arranged in the profiling mechanism; and a guide rod is arranged on the core of the spring.

9. The tobacco field mulching and hilling integrated device according to claim 7, characterized in that, The mounting beam is fixedly arranged on the position where the two profiling vertical beams are connected to the base; and the ridging disc is arranged on the mounting beam.

10. The tobacco field mulching and hilling integrated device according to claim 2, characterized in that, The film cutting blade is a diagonal film cutting blade.

Citation Information

Patent Citations

  • Film uncovering and hilling integrated device for tobacco field

    CN216674063U