Novel helmet plastic uptake layer with safety warning effect

Abstract

The utility model discloses a novel blister layer for a helmet with a safety warning effect, which comprises a blister layer surface, the blister layer surface is provided with a multi-layer design, the outer layer is a smooth surface, the inner layer is a blister formed concave-convex surface, the outer layer comprises a blister high-temperature-resistant protective film layer, a thermoplastic plastic structure layer and a color ink layer, and the color ink layer is arranged on the blister layer surface. A blister layer with a safety warning effect is formed by the blister high-temperature-resistant protective film layer, the thermoplastic plastic structural layer and the color ink layer, and the inner layer comprises a three-dimensional structural layer, a mirror surface layer and a thermoplastic impact-resistant plastic structural layer. The helmet material with the safety warning effect has the beneficial effects that compared with a traditional manufacturing process, the helmet material with the safety warning effect has the advantages of being more excellent in cost, manufacturing process yield and safety.

Description

TECHNICAL FIELD

[0001] The utility model relates to helmet material technical field, specifically, relate to an improved helmet material. BACKGROUND

[0002] When the traditional process is made, because the material itself structural strength and stability are insufficient, it is easy to delaminate, bulge and other firmness problems in normality in processing, in the material production and the process of making the material into a helmet, quite serious raw material loss will appear, and the composite of traditional material and impact-resistant plastic structure layer mostly uses glue to carry out chemical adhesion, but using this kind of process to make, there is an additional process, not only causes the rise of cost, in the process of processing, one more process will be at least one more loss, with the increase of order quantity, the loss will rise in proportion, higher and higher, form the problem of factory's heavy burden.

[0003] The traditional composite material itself is quite sensitive to temperature conditions, in the processing process, the mold temperature will rise because of long-time hot processing, and then affect the stability of the product in continuous processing, the more the number of processing, the loss of product will rise with time curve, and the old process product, because of material limitation, cannot withstand the multi-stage high-temperature processing in the helmet process, mostly can only adopt the production process of split helmet, that is, after the shell is made, the adhesive glue and foaming damping material are bonded, the material cannot be directly placed in the foaming forming mold for the process of 'one-piece forming', if forced to use one-piece forming, the material surface will be scalded by the mold, the mold slider mark appears, and the obvious product appearance defect problem is formed. CONTENT OF THE UTILITY MODEL

[0004] (I) technical problem solved

[0005] In view of the shortage of prior art, the utility model provides a new helmet material with safety warning effect, which is made of helmet material with safety warning effect, and has the advantages of more excellent cost, process yield and safety than traditional process, thereby solving the problems in the above background technology.

[0006] (II) technical scheme

[0007] In order to realize the above-mentioned advantages of helmet material with safety warning effect, compared with traditional process, the utility model adopts the following specific technical scheme:

[0008] A novel thermoforming layer for helmets with safety warning effects includes a thermoforming layer with a multi-layer design. The outer layer is smooth, and the inner layer is a thermoformed convex-concave surface. The outer layer includes a thermoforming high-temperature resistant protective film layer, a thermoplastic plastic structural layer, and a color ink layer. The thermoplastic high-temperature resistant protective film layer, thermoplastic plastic structural layer, and color ink layer form a thermoforming layer with a safety warning effect. The inner layer includes a three-dimensional structural layer, a mirror layer, and a thermoplastic impact-resistant plastic structural layer.

[0009] Furthermore, a light-reflecting three-dimensional structure can be added to the vacuum-formed layer. The light-reflecting three-dimensional structure is a triangular pyramidal reflector to enhance visibility at night or in low-light conditions.

[0010] Furthermore, the material of the heat-resistant protective film layer is PE.

[0011] Furthermore, the material of the thermoplastic structural layer is either PC or PMMA.

[0012] Furthermore, the material of the color ink layer is any one of PC, PVC plastic, or ink.

[0013] Furthermore, a light-reflecting three-dimensional structure and a mirror layer can be added to the vacuum-formed layer. The light-reflecting three-dimensional structure is a triangular pyramidal reflector.

[0014] Furthermore, the material of the thermoplastic impact-resistant plastic structural layer is any one of PC, ABS, PP, and PA.

[0015] (III) Beneficial Effects

[0016] Compared with the prior art, this utility model provides a novel blister-formable layer for helmets with safety warning effect, which has the following beneficial effects:

[0017] It enhances visibility in nighttime or low-light conditions. It can reflect light according to changes and intensities of external light, giving the product a safety warning function. Furthermore, it can be highly customized in appearance using printing inks according to customer specifications. This not only achieves a high degree of customization in appearance but also in application, while reducing material waste during production. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Fig. 1 This is one of the structural schematic diagrams of this utility model;

[0020] Fig. 2 This is the second structural schematic diagram of this utility model.

[0021] In the diagram: 1. Vacuum forming layer; 2. Vacuum forming high-temperature resistant protective film layer; 3. Thermoplastic plastic structural layer; 4. Color ink layer; 5. Three-dimensional structural layer; 6. Mirror layer; 7. Thermoplastic impact resistant plastic structural layer. Detailed Implementation

[0022] To further illustrate the various embodiments, the present invention provides accompanying drawings, which are part of the disclosure of the present invention. These drawings are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those skilled in the art should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.

[0023] According to an embodiment of the present invention, a novel blister-formable layer for helmets with a safety warning effect is provided.

[0024] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments, such as... Figs. 1-2 As shown, a novel blister-formed layer for helmets with safety warning effect according to an embodiment of the present invention includes a blister-formed layer 1. The blister-formed layer 1 has a multi-layer design, with an outer smooth surface and an inner blister-formed concave-convex surface. The outer layer includes a blister-formed high-temperature resistant protective film layer 2, a thermoplastic plastic structural layer 3, and a color ink layer 4. The blister-formed high-temperature resistant protective film layer 2, the thermoplastic plastic structural layer 3, and the color ink layer 4 form a blister-formed layer with safety warning effect. The inner layer includes a three-dimensional structural layer 5, a mirror layer 6, and a thermoplastic impact-resistant plastic structural layer 7.

[0025] In one example, a light-reflecting three-dimensional structure can also be added to the vacuum-formed layer 1. This light-reflecting three-dimensional structure is a triangular pyramidal reflector to enhance visibility at night or in low-light conditions. It can create a light-reflecting effect based on changes in the intensity and type of external light, thus enabling the product to serve a safety warning function.

[0026] In one example, the heat-resistant blister protective film layer 2 is made of PE.

[0027] In one example, the thermoplastic structural layer 3 is made of either PC or PMMA.

[0028] In one example, a light-reflecting three-dimensional structure and a mirror layer 6 may be added to the vacuum-formed layer 1. The light-reflecting three-dimensional structure is a triangular pyramidal reflector.

[0029] In one example, the material of the color ink layer 4 is any one of PC, PVC plastic or ink. The appearance can be highly customized according to the specified color of the customer in the form of printing ink.

[0030] In one example, the material of the thermoplastic impact-resistant plastic structure layer 7 is any one of PC, ABS, PP, PA. Thus, not only the appearance is highly customized, but also the material production loss is reduced.

[0031] Working principle: through the combination of the vacuum forming layer 1, the vacuum forming high-temperature resistant protective film layer 2, the thermoplastic plastic structure layer 3, the color ink layer 4, the three-dimensional structure layer 5, the mirror layer 6 and the thermoplastic impact-resistant plastic structure layer 7 arranged on the vacuum forming layer 1, light reflecting three-dimensional structures can also be added on the vacuum forming layer 1 to enhance the visibility in the night or low light conditions. According to the change of external light, the light reflecting effect can be formed, so that the product has the function of safety warning. The appearance can be highly customized according to the specified color of the customer in the form of printing ink. The material of the thermoplastic impact-resistant plastic structure layer 7 is any one of PC, ABS, PP, PA. Thus, not only the appearance is highly customized, but also the material production loss is reduced.

[0032] In the utility model, unless another definite provision and limitation, the terms "installation", "arrangement", "connection", "fixation", "screw connection" and the like terms should be understood in a broad sense, for example, can be fixed connection, also can be detachable connection, or be integrated, can be mechanical connection, also can be electrical connection, can be direct connection, also can pass through intermediate medium indirectly connect, can be the communication of two elements or the interaction of two elements, unless another definite limitation, for the ordinary skilled in the art, can understand the specific meaning of the above terms in the utility model according to specific circumstances.

[0033] The above only describes the preferred embodiment of the utility model, and does not limit the utility model, and any modification, equivalent replacement, improvement, etc. within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A novel inhalation molding layer for helmets with a safety warning effect, characterized in that: It includes a blister layer (1), the blister layer (1) is provided with a multi-layer design, the outer layer is a smooth surface, the inner layer is a concave-convex surface formed by blister molding, the outer layer includes a blisterable high-temperature-resistant protective film layer (2), a thermoplastic plastic structure layer (3), and a color ink layer (4), the blisterable high-temperature-resistant protective film layer (2), the thermoplastic plastic structure layer (3), and the color ink layer (4) form a blisterable layer with a safety warning effect, and the inner layer includes a three-dimensional structure layer (5), a mirror layer (6), and a thermoplastic impact-resistant plastic structure layer (7).

2. The novel plastic-suckable layer with safety warning effect for helmets according to claim 1, characterized in that: The blister layer (1) can also be added with light-reflecting three-dimensional structures, and the light-reflecting three-dimensional structures are triangular pyramidal reflectors.

3. The novel plastic-suckable layer with safety warning effect for helmets according to claim 1, characterized in that: The material of the blisterable high-temperature-resistant protective film layer (2) is PE.

4. The new plastic-suckable layer with safety warning effect for helmet according to claim 1, characterized in that: The material of the thermoplastic plastic structure layer (3) is any one of PC or PMMA.

5. The new type of plastic-absorbable layer with safety warning effect for helmets according to claim 1, characterized in that: The material of the color ink layer (4) is any one of PC, PVC plastic, or ink.

6. The new type of plastic-absorbable layer with safety warning effect for helmets according to claim 1, characterized in that: The blister layer (1) can also be added with light-reflecting three-dimensional structures and a mirror layer (6), and the light-reflecting three-dimensional structures are triangular pyramidal reflectors.

7. The new type of plastic-absorbable layer with safety warning effect for helmets according to claim 1, characterized in that: The material of the thermoplastic impact-resistant plastic structure layer (7) is any one of PC, ABS, PP, or PA.

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