Organic fertilizer granulation device
By adopting a flat die and rolling roller scraper structure in the organic fertilizer granulation device, the problem of equipment blockage was solved, stable granulation of livestock and poultry manure raw materials was achieved, maintenance frequency was reduced, and equipment operating efficiency was improved.
Patent Information
- Application Number
- CN202423122561.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-12-17
AI Technical Summary
Existing flat die pelleting equipment is prone to clogging when processing livestock and poultry manure raw materials, requiring frequent maintenance and replacement, and making it difficult to achieve stable and efficient pelleting.
Design an organic fertilizer granulation device, which uses a flat die with a thickness of 2mm-3mm and a material cylinder with multiple granulation perforations, combined with a rolling roller and scraper structure. The distance between the rolling roller and the flat die is 2mm-5mm, and the distance between the scraper and the flat die is 0.5mm-2mm, so as to realize the extrusion granulation of raw materials and smooth the material, avoiding blockage.
This reduces the frequency of equipment maintenance and replacement, improves granulation efficiency and equipment stability, and ensures continuous granulation of livestock and poultry manure raw materials.
Smart Images

Figure CN223517462U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to pelletizing device technical field, concretely relates to an organic fertilizer granulation device. BACKGROUND
[0002] The product is powdery in the early development of organic fertilizer in China, is easy to cause segregation, is difficult to control caking, has poor fluidity, is difficult to realize mechanized fertilization, is easy to form dust and lose in the application process, one of the solution approaches is to realize the granulation of fertilizer, the current organic fertilizer granulation process mainly has disc granulation, flat die granulation, ring die granulation, rotating stock granulation, and the process that is more suitable for organic fertilizer of livestock and poultry manure raw material is flat die granulation, but the template of current flat die granulation equipment is easy to block, and the maintenance and replacement frequency is higher. UTILITY MODEL CONTENT
[0003] The utility model aims at providing an organic fertilizer granulation device, which can reduce the frequency of equipment maintenance and replacement.
[0004] To achieve the above object, the utility model provides the following technical scheme:
[0005] An organic fertilizer granulation device, including the base, the base is fixedly connected with the shell, the shell is internally fixed with the barrel, the bottom wall of the barrel is equipped with a flat die, the thickness of the flat die is 2mm-3mm, the flat die is equipped with a plurality of granulation perforations, the granulation perforations are evenly distributed on the flat die, the granulation perforation aperture is 3mm-6mm, the top wall of the shell is equipped with a shaft mounting seat, the shaft mounting seat is internally equipped with a bearing, the bearing supports a rotating shaft, the rotating shaft extends into the barrel, the outer wall of the shell is installed with a driving motor, the motor shaft of the driving motor is connected with the rotating shaft through a belt, the bottom end of the rotating shaft is fixedly connected with a roller seat, the roller seat is equipped with three wheel shafts, the three wheel shafts are evenly distributed along the circumference, the wheel shafts are rotatably installed with rolling pressure rollers, the distance between the bottom side of the circumferential surface of the rolling pressure roller and the top wall of the flat die is 2mm-5mm, the outer wall of the rotating shaft is fixedly connected with three plate bodies, the three plate bodies are evenly distributed along the circumference, the plate bodies are staggered with the rolling pressure rollers, the bottom side edge of the plate body is connected with a scraping strip through a spring, the distance between the scraping strip and the top wall of the flat die is 0.5mm-2mm, and the bottom of the shell is equipped with a discharge port.
[0006] Specifically, the base is provided with a lower frame body and an upper frame body, the upper frame body is fixedly connected with four vertical rods, the inner sides of the four vertical rods are fixedly connected with the shell, the outer wall of the shell is provided with an opening, the opening is provided with a door plate, the opening is provided with a plurality of connecting blocks on both side edges, the connecting blocks are connected with lock blocks through quick screws, and the plurality of lock blocks are used for fixing the door plate at the opening.
[0007] Specifically, the opening is provided with four connecting blocks on both side edges, and the four connecting blocks are vertically and evenly arranged.
[0008] Specifically, the shell is cylindrical, two mounting ring bodies are fixedly connected to the inner wall of the shell, and the outer wall of the barrel is connected with the mounting ring bodies through connecting strips.
[0009] Specifically, the mounting ring bodies are divided into upper and lower layers, and the mounting ring bodies of each layer are fixedly connected with the barrel through four connecting strips.
[0010] Specifically, a barrel mouth ring body is fixedly connected to the inner wall of the shell, and the barrel mouth edge of the barrel is connected with the inner wall of the shell through the barrel mouth ring body.
[0011] Specifically, a belt wheel seat is fixedly connected to the top wall of the shell, and a belt wheel is installed on the belt wheel seat.
[0012] Specifically, the belt wheel seat is provided with a protective cover.
[0013] Compared with the prior art, the beneficial effects of the present application are:
[0014] The livestock and poultry manure raw materials are put into the barrel through the feeding port, then the driving motor is started, the driving motor drives the rotating shaft to rotate, thereby driving the three rolling wheels to roll around the central axis of the rotating shaft. The distance between the circumferential surface bottom side of the rolling wheel and the top wall of the flat die is 2mm-5mm. In the process of rolling of the rolling wheel, the rolling wheel will extrude the raw materials on the top wall of the flat die to pass through the granulation perforation. The granulation perforation has a diameter of 3mm-6mm. When the raw materials are extruded to pass through the granulation perforation, granular particles are formed, and granulation is realized.
[0015] The plate bodies and the rolling wheels are staggered, and the bottom side edge of the plate body is connected with a scraping strip through a spring. The distance between the scraping strip and the top wall of the flat die is 0.5mm-2mm, and the scraping strip is used to sweep the materials on the top wall of the flat die, thereby avoiding the materials from blocking the granulation perforation of the flat die, thereby reducing the frequency of equipment maintenance and equipment replacement.
[0016] The particles extruded through the granulation perforation fall into the bottom of the shell and are discharged through the discharge port. BRIEF DESCRIPTION OF DRAWINGS
[0017] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed in the following embodiment or prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.
[0018] Figure 1 It is an appearance view of the organic fertilizer granulation device.
[0019] Figure 2 It is another appearance view of the organic fertilizer granulation device.
[0020] Figure 3It is an internal structure view of the organic fertilizer granulation device;
[0021] Figure 4 It is another internal structure view of the organic fertilizer granulation device;
[0022] Figure 5 It is a partial view of the rotating shaft.
[0023] In the figure:
[0024] 1, shell; 101, opening; 1011, connecting block; 1012, lock block; 102, door plate; 11, feeding port; 12, material guiding channel; 13, discharge port; 14, vertical rod; 15, mounting ring body; 151, connecting strip; 16, barrel mouth ring body;
[0025] 2, barrel; 21, flat die; 211, granulation perforation;
[0026] 31, shaft mounting seat; 32, rotating shaft; 33, driving motor; 34, roller seat; 35, rolling roller; 36, plate body; 361, spring; 362, scraping strip; 37, pulley seat; 371, protective cover. DETAILED DESCRIPTION
[0027] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments.
[0028] See Figures 1 to 5 An organic fertilizer granulation device, comprising a base, the base is fixedly connected with a shell 1, a barrel 2 is fixedly arranged in the shell 1, a flat die 21 is arranged on the bottom wall of the barrel 2, and the thickness of the flat die 21 is 2mm-3mm. The flat die 21 is provided with a plurality of granulation perforations 211, the granulation perforations 211 are uniformly distributed on the flat die 21, and the hole diameter of the granulation perforations 211 is 3mm-6mm.
[0029] An opening 101 is arranged on the top wall of the shell 1, a material guiding channel 12 is arranged on the lower side of the edge of the opening 101, and the lower end of the material guiding channel 12 extends into the opening of the barrel 2. An axle mounting seat 31 is arranged on the top wall of the shell 1, a bearing (not shown in the figure) is arranged in the axle mounting seat 31, a rotating shaft 32 is supported by the bearing, and the rotating shaft 32 extends into the barrel 2.
[0030] The outer wall of the shell 1 is provided with a driving motor 33, and the motor shaft of the driving motor 33 is connected with the rotating shaft 32 through a belt. The bottom end of the rotating shaft 32 is fixedly connected with a roller seat 34, the roller seat 34 is provided with three wheel shafts which are uniformly distributed in the circumferential direction, and the roller seat 34 is rotatably provided with a rolling roller 35. The distance between the circumferential surface bottom side of the rolling roller 35 and the top wall of the flat die 21 is 2mm-5mm. The outer wall of the rotating shaft 32 is fixedly connected with three plate bodies 36, the three plate bodies 36 are uniformly distributed in the circumferential direction, and the plate bodies 36 are staggered with the rolling roller 35. The bottom side edge of the plate body 36 is connected with a scraping strip 362 through a spring 361 (see Figure 5 ), and the distance between the scraping strip 362 and the top wall of the flat die 21 is 0.5mm-2mm. The bottom of the shell 1 is provided with a discharge port 13.
[0031] Specifically, the base is provided with a lower layer frame body and an upper layer frame body, the upper layer frame body is fixedly connected with four vertical rods 14, and the inner sides of the four vertical rods 14 are fixedly connected with the shell 1. The outer wall of the shell 1 is provided with an opening 101, the opening 101 is provided with a door plate 102, the two side edges of the opening 101 are each provided with a plurality of connecting blocks 1011, the connecting blocks 1011 are connected with lock blocks 1012 through quick screws, and the plurality of lock blocks 1012 are used for fixing the door plate 102 at the opening 101 (as Figure 1 ).
[0032] Specifically, the two side edges of the opening 101 are each provided with four connecting blocks 1011 which are uniformly arranged in the vertical direction.
[0033] Specifically, the shell 1 is in a cylindrical shape, the inner wall of the shell 1 is fixedly connected with two mounting ring bodies 15, and the outer wall of the barrel 2 is connected with the mounting ring bodies 15 through connecting strips 151.
[0034] Specifically, the mounting ring body 15 is divided into upper and lower two layers, and the mounting ring body 15 of each layer is fixedly connected with the barrel 2 through four connecting strips 151, and the four connecting strips 151 of the same layer are uniformly distributed in the circumferential direction.
[0035] Specifically, the inner wall of the shell 1 is fixedly connected with a barrel mouth ring body 16, and the barrel mouth edge of the barrel 2 is connected with the inner wall of the shell 1 through the barrel mouth ring body 16.
[0036] Specifically, the top wall of the shell 1 is fixedly connected with a belt wheel seat 37, and the belt wheel seat 37 is provided with a belt wheel.
[0037] Specifically, the belt wheel seat 37 is provided with a protective cover 371.
[0038] The working principle of the utility model is as follows:
[0039] The livestock and poultry manure raw materials are put into the barrel 2 through the feeding port 11, then the driving motor 33 is started, the driving motor 33 drives the rotating shaft 32 to rotate, thereby driving the three rolling wheels 35 to roll around the central axis of the rotating shaft 32. The distance between the peripheral surface bottom of the rolling wheel 35 and the top wall of the flat die 21 is 2mm-5mm, in the process of rolling of the rolling wheel 35, the rolling wheel 35 will extrude the raw materials on the top wall of the flat die 21 to pass through the granulation perforation 211. The granulation perforation 211 has a diameter of 3mm-6mm, when the raw materials are extruded to pass through the granulation perforation 211, granular particles are formed, realizing granulation.
[0040] The plate body 36 is staggered with the rolling wheel 35, the bottom edge of the plate body 36 is connected with a scraping strip 362 through the spring 361 (see Figure 5 ). The distance between the scraping strip 362 and the top wall of the flat die 21 is 0.5mm-2mm, the scraping strip 362 can timely sweep the materials on the top wall of the flat die 21, thereby avoiding that the materials block the granulation perforation 211 of the flat die 21, thereby being able to reduce the frequency of equipment maintenance and equipment replacement.
[0041] The particles extruded through the granulation perforation 211 fall into the bottom of the shell 1, and are discharged through the discharge port 13.
[0042] The above is only a preferred embodiment of the present application, and does not limit the present application in any form, although the present application has been disclosed as above with a preferred embodiment, however, it is not intended to limit the present application, any person skilled in the art, without departing from the technical scheme of the present application, can make some changes or modifications to the above disclosed technical content to make equivalent embodiments, but as long as it does not deviate from the technical scheme of the present application, any modification, equivalent change and modification of the above embodiments according to the technical essence of the present application, all still belong to the scope of the technical scheme of the present application.
Claims
1. An organic fertilizer granulation device, characterized by: The utility model provides a granulating device, including base, the base is fixedly connected with the shell, is fixedly equipped with the cartridge in the shell, the cartridge bottom wall is equipped with the flat mould, the flat mould thickness is 2mm-3mm, the flat mould is equipped with a plurality of granulating perforation, and the granulating perforation is evenly distributed in the flat mould, and the granulating perforation aperture is 3mm-6mm, the shell top wall is equipped with the feeding port, and the feeding port edge downside is equipped with the material guiding channel, and the material guiding channel lower extreme enters the cartridge opening, the shell top wall is equipped with the shaft mounting seat, and the shaft mounting seat is equipped with the bearing, and the bearing supports the rotating shaft, and the rotating shaft enters the cartridge, and the shell outer wall is installed with the drive motor, and the motor shaft of drive motor is connected with the rotating shaft through the belt, and the bottom of rotating shaft is fixedly connected with the gyro wheel seat, and the gyro wheel seat is equipped with three wheel shafts, and three wheel shafts are evenly distributed along the circumference, and the wheel shaft rotatably installs the roller, and the distance between the circumferential surface bottom side of roller and flat mould top wall is 2mm-5mm, and the rotating shaft outer wall is fixedly connected with three plate bodies, and three plate bodies are evenly distributed along the circumference, and plate body and roller are staggered distribution, and the edge of plate body bottom side is connected with the scraping strip through the spring, and the distance between scraping strip and flat mould top wall is 0.5mm-2mm, and the shell bottom is equipped with the discharge port.
2. The organic fertilizer granulation device according to claim 1, characterized in that: The base is provided with a lower frame body and an upper frame body, the upper frame body is fixedly connected with four vertical rods, the inner sides of the four vertical rods are fixedly connected with the shell, the outer wall of the shell is provided with an opening, the opening is provided with a door plate, the opening is provided with a plurality of connecting blocks on both sides of the opening, the connecting blocks are connected with locking blocks through snap screws, and the plurality of locking blocks are used to fix the door plate at the opening.
3. The organic fertilizer granulation device according to claim 2, characterized in that: The opening is provided with a plurality of four connecting blocks on both sides of the opening, and the four connecting blocks are vertically and evenly arranged.
4. The organic fertilizer granulation device according to claim 1, characterized in that: The shell is in a cylindrical shape, and the inner wall of the shell is fixedly connected with two mounting ring bodies.
5. The organic fertilizer granulation device according to claim 4, characterized in that: The mounting ring bodies are divided into upper and lower layers, and the mounting ring bodies of each layer are fixedly connected with the cartridge through four connecting strips.
6. The organic fertilizer granulation device according to claim 4, characterized in that: The inner wall of the shell is fixedly connected with a barrel mouth ring body, and the barrel mouth edge of the cartridge is connected with the inner wall of the shell through the barrel mouth ring body.
7. The organic fertilizer granulation device according to claim 1, characterized in that: The top wall of the shell is fixedly connected with a pulley seat, and the pulley seat is installed with a belt wheel. 8.The organic fertilizer granulation device according to claim 7, characterized in that: The pulley seat is provided with a protective cover.