Multifunctional silicon material magnetic separator
By designing the drive components and guide plates, the problem of silicon material accumulation in the multifunctional silicon material magnetic separator was solved, achieving uniform distribution and full magnetic separation of silicon material, thus improving magnetic separation efficiency and product quality.
Patent Information
- Application Number
- CN202422851552.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-11-22
AI Technical Summary
Existing multi-functional silicon magnetic separators are prone to accumulation during silicon material transportation, which hinders the magnetic field, reduces magnetic separation efficiency, and affects production progress and product quality.
The drive assembly rotates the magnetic roller and the rotating paddle to spread the silicon material evenly. Combined with the design of the guide plate and spring, it ensures that the silicon material is evenly distributed and concentrated in the middle of the conveyor belt, ensuring full contact with the magnetic field.
It improves magnetic separation efficiency and quality, avoids silicon spillage, and ensures production continuity and product purity.
Smart Images

Figure CN223517693U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of magnetic separator, especially to multi -functional silicon material magnetic separator. BACKGROUND
[0002] Multi -functional silicon material magnetic separator is a kind of advanced equipment specially used for silicon material processing.It mainly separates the magnetic impurities in silicon material through the strong magnetic field effect.The equipment has multiple functions and can adapt to silicon material of different quality.In the working process, it can accurately identify and adsorb the magnetic materials such as iron and nickel in silicon material, greatly improve the purity of silicon material.It is easy to operate, and the degree of automation is high, can continuously and stably run, improve production efficiency.Multi -functional silicon material magnetic separator is widely used in photovoltaic industry and other fields, provides reliable guarantee for the purification and quality improvement of silicon material, helps to promote the development of related industry, meets the demand of market to high-purity silicon material, plays a vital role in the processing link of silicon material.
[0003] But the existing part multi -functional silicon material magnetic separator in the use process, silicon material in the transportation process, will gradually lose the originally more uniform distribution state, and then form accumulation, when silicon material is accumulated together, the magnetic field of magnetic separator is hindered in the process of acting on silicon material.The silicon material accumulated in the middle position cannot fully contact the magnetic field, resulting in the effect of magnetic separation greatly discounted, leading to the magnetic separation efficiency greatly reduced, thereby affecting the progress of the whole production process and the quality of product, therefore, aiming at above insufficient, propose multi -functional silicon material magnetic separator to solve the above problems. UTILITY MODEL CONTENT
[0004] In order to make up for the above insufficient, the utility model provides multi -functional silicon material magnetic separator, aims at improving the problem that the existing part multi -functional silicon material magnetic separator in the transportation process silicon material forms accumulation and leads to the magnetic separation efficiency reduction.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0006] Multifunctional silicon material magnetic separator, including box, the front side of the box is provided with a drive assembly for providing power, the right side of the drive assembly is slidably connected with two collection boxes, the front side of the two collection boxes is fixedly connected with a handle, the inside of the box is fixedly connected with a conveyor belt, the left side of the inside of the box is fixedly connected with an outer frame, the front side of the box is provided with a motor two, the output end of the motor two is fixedly connected with a rotating column, the outside of the rotating column is fixedly connected with a plurality of worms, the inside of the outer frame is rotatably connected with a plurality of drive columns, the outside of the plurality of drive columns is fixedly connected with a worm gear, the bottom of the plurality of drive columns is fixedly connected with a rotating block, the left side of the inside of the box is fixedly connected with a material guide frame, the top of the material guide frame is fixedly connected with a falling frame, the right side of the conveyor belt is fixedly connected with a falling plate, the right side of the box is fixedly connected with a collection box;
[0007] As a further description of the above technical solution:
[0008] The drive assembly includes a motor one, the rear side of the motor one is installed on the front side of the box, the output end of the motor one is fixedly connected with a drive shaft, the outside of the drive shaft is fixedly connected with a magnetic roller one, the rear side of the drive shaft is fixedly connected with a driving wheel, the outside of the driving wheel is sleeved with a belt, the inside of the box is rotatably connected with a rotating shaft, the outside of the rotating shaft is fixedly connected with a magnetic roller two, the rear side of the rotating shaft is fixedly connected with a driven wheel;
[0009] As a further description of the above technical solution:
[0010] The top of the conveyor belt is fixedly connected with two fixed rods, the top of the two fixed rods is fixedly connected with a limiting disc, the outside of the two fixed rods is rotatably connected with a guide plate, the inside of the two guide plates is hingedly connected with a rotating rod, the outside of the two rotating rods is fixedly connected with a fixed ring, the outside of the two rotating rods is sleeved with a spring, the top of the conveyor belt is fixedly connected with two fixed blocks, the far side of the two rotating rods is fixedly connected with a limiting plate;
[0011] As a further description of the above technical solution:
[0012] The inside of the two collection boxes is slidably connected in the inside of the box, the outside of the rotating column is rotatably connected in the inside of the outer frame;
[0013] As a further description of the above technical solution:
[0014] The worm and the worm gear are meshed with each other, the top of the rotating block is rotatably connected at the bottom of the outer frame;
[0015] As a further description of the above technical solution:
[0016] The inner part of the belt is sleeved on the outer part of the driven wheel, and the outer part of the driving shaft is rotatably connected to the inner part of the box body;
[0017] As a further description of the above technical solution:
[0018] One end of the spring is fixedly connected to the side of the fixed ring away from the guide plate, and the other end of the spring is fixedly connected to the side of the fixed block close to the guide plate;
[0019] As a further description of the above technical solution:
[0020] The outer part of the rotating rod is slidably connected to the inner part of the fixed block, and the bottom of the guide plate is slidably connected to the top of the conveyor belt.
[0021] The utility model has the advantages of:
[0022] 1、The utility model discloses a motor one drives magnetic roller one and magnetic roller two to rotate through the driving shaft, so that magnetic roller one and magnetic roller two can simultaneously carry out magnetic separation to the silicon material on the conveyor belt, when silicon material is accumulated on the surface of the conveyor belt, the rotating shift block can evenly smear the accumulated silicon material, so that the silicon material is evenly distributed on the surface of the conveyor belt.
[0023] 2、When the silicon material is transported on the conveyor belt, the silicon material is extruded by the guide plate, at this time, the rotating rod slides in the fixed block, the spring is compressed and rebounded, and the elastic force of the spring keeps the guide plate in the centered state, concentrates the silicon material to the middle part of the conveyor belt, thereby ensuring that the silicon material does not deviate to the edge in the transportation process, and the silicon material is prevented from spilling. DRAWINGS
[0024] Figure 1 A perspective view of the multifunctional silicon material magnetic separator is provided for the utility model;
[0025] Figure 2 A collection box structure schematic view of the multifunctional silicon material magnetic separator is provided for the utility model;
[0026] Figure 3 An outer frame structure schematic view of the multifunctional silicon material magnetic separator is provided for the utility model;
[0027] Figure 4 A driving wheel structure schematic view of the multifunctional silicon material magnetic separator is provided for the utility model;
[0028] Figure 5 A worm structure schematic view of the multifunctional silicon material magnetic separator is provided for the utility model;
[0029] Figure 6 The utility model provides a fixed block structure schematic drawing of multifunctional silicon material magnetic separator.
[0030] Legend:
[0031] 1, box; 2, motor one; 3, drive shaft; 4, magnetic roller one; 5, driving wheel; 6, belt; 7, rotating shaft; 8, magnetic roller two; 9, collection box; 10, handle; 11, conveyor belt; 12, outer frame; 13, motor two; 14, rotating column; 15, worm; 16, drive column; 17, worm wheel; 18, rotating block; 19, material guide frame; 20, falling frame; 21, falling plate; 22, driven wheel; 23, collection box; 24, fixed rod; 25, limit disc; 26, guide plate; 27, rotating rod; 28, fixed ring; 29, spring; 30, fixed block; 31, limit plate. Specific embodiments
[0032] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model and not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.
[0033] With reference to Figure 1 and Figure 3 , the utility model provides an embodiment: multifunctional silicon material magnetic separator, including box 1, the box 1 is the main body frame of whole multifunctional silicon material magnetic separator, provides the basis of installation and support for other each structure. The front side of box 1 is provided with the drive assembly for providing power, the right side of drive assembly is slidably connected with two collection boxes 9, and the collection box 9 is used for collecting the metal impurities scraped off outside magnetic roller one 4 and magnetic roller two 8 structure. The inside of two collection boxes 9 is slidably connected in the inside of box 1, and the front side of two collection boxes 9 is fixedly connected with handle 10, and the inside of box 1 is fixedly connected with conveyor belt 11, and conveyor belt 11 is used for transporting the component of silicon material. The left side of the inside of box 1 is fixedly connected with outer frame 12, and the front side of box 1 is installed with motor two 13, and the output end of motor two 13 is fixedly connected with rotating column 14, and the outside of rotating column 14 is rotatably connected in the inside of outer frame 12, and the outside of rotating column 14 is fixedly connected with a plurality of worm 15, and motor two 13 drives worm 15 to rotate through the rotating column 14 of output end.
[0034] With reference to Figure 1 , Figure 3 and Figure 5The inside of the outer frame 12 rotates with a plurality of drive columns 16, the outer part of each of the plurality of drive columns 16 is fixedly connected with a worm gear 17, the worm 15 and the worm gear 17 are in mesh with each other, the bottom of each of the plurality of drive columns 16 is fixedly connected with a rotating block 18, the worm 15 is a structure in mesh with the worm gear 17, it rotates by the driving of the rotating column 14, so as to drive the worm gear 17 and the rotating block 18 to move in a circle. The top of the rotating block 18 is rotatably connected to the bottom of the outer frame 12, the rotating block 18 is a component for evenly spreading the silicon material accumulated on the surface of the conveyor belt 11, and the silicon material is evenly distributed on the surface of the conveyor belt 11, so as to ensure the efficiency and quality of magnetic separation. The inside left side of the box body 1 is fixedly connected with a guide frame 19, the top of the guide frame 19 is fixedly connected with a falling frame 20, the silicon material enters the guide frame 19 through the falling frame 20, and then falls onto the top of the conveyor belt 11 for magnetic separation and transportation. The right side of the conveyor belt 11 is fixedly connected with a falling plate 21, the right side of the box body 1 is fixedly connected with a collection box 23, the silicon material after magnetic separation falls onto the falling plate 21 from the right side of the conveyor belt 11, and then slides into the collection box 23 for collection. The collection box 23 is a structure for collecting silicon material.
[0035] Referring to Figure 1 , Figure 2 and Figure 4 , the driving assembly comprises a motor 2, which is one of the power sources of the entire device. The rear side of the motor 2 is mounted on the front side of the box body 1, the output end of the motor 2 is fixedly connected with a drive shaft 3, the outer part of the drive shaft 3 is rotatably connected to the inside of the box body 1, the outer part of the drive shaft 3 is fixedly connected with a magnetic roller 4, the magnetic roller 4 attracts the metal impurities in the silicon material through its own magnetic field. The rear side of the drive shaft 3 is fixedly connected with a driving wheel 5, the outer part of the driving wheel 5 is sleeved with a belt 6, the belt 6 transmits the power of the motor 2 from the driving wheel 5 to a driven wheel 22, so as to drive the magnetic roller 8 to rotate. The inside of the box body 1 is rotatably connected with a rotating shaft 7, the outer part of the rotating shaft 7 is fixedly connected with a magnetic roller 8, the rear side of the rotating shaft 7 is fixedly connected with the driven wheel 22, the inside of the belt 6 is sleeved on the outside of the driven wheel 22, and the driving wheel 5 is mounted on the rear side of the drive shaft 3, which is connected with the driven wheel 22 through the belt 6, and transmits the power of the motor 2 to the driven wheel 22.
[0036] Referring to Figure 1 Figure 3 and Figure 6The top of the conveying belt 11 is fixedly connected with two fixed rods 24, the top of each of the two fixed rods 24 is fixedly connected with a limiting disc 25, the outer part of each of the two fixed rods 24 is rotatably connected with a guide plate 26, the guide plate 26 is used to concentrate the silicon material to the middle part of the conveying belt 11, so as to avoid the silicon material from being accumulated at the edge of the conveying belt 11, thereby ensuring the magnetic selection effect and quality. The bottom of the guide plate 26 is slidably connected to the top of the conveying belt 11, the inner part of each of the two guide plates 26 is hingedly connected with a rotating rod 27, the outer part of each of the two rotating rods 27 is fixedly connected with a fixed ring 28, the outer part of each of the two rotating rods 27 is sleeved with a spring 29, one end of the spring 29 is fixedly connected to the side of the fixed ring 28 away from the guide plate 26, the other end of the spring 29 is fixedly connected to the side of the fixed block 30 close to the guide plate 26, the spring 29 is used to keep the guide plate 26 in the centered state by the elastic force, thereby concentrating the silicon material to the middle part of the conveying belt 11. The top of the conveying belt 11 is fixedly connected with two fixed blocks 30, the outer part of the rotating rod 27 is slidably connected to the inner part of the fixed block 30, the far side of each of the two rotating rods 27 is fixedly connected with a limiting plate 31, the limiting plate 31 is used to limit the sliding range of the rotating rod 27 in the fixed block 30, so as to avoid the rotating rod 27 from sliding out of the fixed block 30.
[0037] Working principle: when the multifunctional silicon material magnetic separator is used, the silicon material subjected to magnetic selection can be put into the inside of the box body 1 through the dropping frame 20 and the material guiding frame 19, and then dropped onto the top of the conveying belt 11, and transported through the conveying belt 11, at this time, the motor one 2 is started to drive the driving shaft 3 and the driving wheel 5 to rotate, thereby driving the magnetic roller one 4 to rotate, so as to drive the driven wheel 22 and the rotating shaft 7 to rotate through the belt 6, thereby making the magnetic roller two 8 rotate, with the transportation of the conveying belt 11, the metal impurities in the silicon material are attracted by the magnetic roller one 4 and the magnetic roller two 8, finally, the outside of the magnetic roller one 4 and the magnetic roller two 8 is scraped by the collecting box 9, so that the metal impurities fall into the inside of the collecting box 9, the motor two 13 is started to drive the rotating column 14 to rotate, thereby driving the worm 15 to rotate, thereby making the driving column 16 and the worm wheel 17 rotate through the meshing between the worm 15 and the worm wheel 17, thereby making the rotating block 18 do circular motion, at this time, the silicon material accumulated on the surface of the conveying belt 11 is evenly smoothed through the rotating block 18, thereby ensuring the magnetic selection efficiency and quality, when the material is transported through the conveying belt 11, the rotating rod 27 is slid in the inside of the fixed block 30, and the spring 29 is compressed and rebounded, thereby keeping the guide plate 26 in the centered state by the elastic force, thereby concentrating the silicon material to the middle part of the conveying belt 11, finally, the silicon material is dropped into the inside of the collecting box 23 through the dropping plate 21, so as to ensure that the silicon material does not fall off.
[0038] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application has been described in detail, for the skilled in the art, it still can be modified, or for part of the technical features of the equivalent replacement, the spirit and principles of the present application, made any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.
Claims
1. Multifunctional silicon material magnetic separator comprising a box (1), characterized in that: The front side of the box (1) is provided with a driving assembly for providing power, the right side of the driving assembly is slidably connected with two collecting boxes (9), the front side of each of the two collecting boxes (9) is fixedly connected with a handle (10), the inside of the box (1) is fixedly connected with a conveyor belt (11), the left side of the inside of the box (1) is fixedly connected with an outer frame (12), the front side of the box (1) is provided with a motor two (13), the output end of the motor two (13) is fixedly connected with a rotating column (14), the outside of the rotating column (14) is fixedly connected with a plurality of worms (15), the inside of the outer frame (12) is rotatably provided with a plurality of drive columns (16), the outside of each of the plurality of drive columns (16) is fixedly connected with a worm wheel (17), the bottom of each of the plurality of drive columns (16) is fixedly connected with a rotating push block (18), the left side of the inside of the box (1) is fixedly connected with a material guide frame (19), the top of the material guide frame (19) is fixedly connected with a falling frame (20), the right side of the conveyor belt (11) is fixedly connected with a falling plate (21), and the right side of the box (1) is fixedly connected with a collecting box (23).
2. The multi-functional silicon material magnetic separator according to claim 1, characterized in that: The driving assembly comprises a motor one (2), the rear side of the motor one (2) is mounted on the front side of the box (1), the output end of the motor one (2) is fixedly connected with a drive shaft (3), the outside of the drive shaft (3) is fixedly connected with a magnetic roller one (4), the rear side of the drive shaft (3) is fixedly connected with a driving wheel (5), the outside of the driving wheel (5) is sleeved with a belt (6), the inside of the box (1) is rotatably connected with a rotating shaft (7), the outside of the rotating shaft (7) is fixedly connected with a magnetic roller two (8), and the rear side of the rotating shaft (7) is fixedly connected with a driven wheel (22).
3. The multi-functional silicon material magnetic separator according to claim 1, characterized in that: The top of the conveyor belt (11) is fixedly connected with two fixed rods (24), the top of each of the two fixed rods (24) is fixedly connected with a limiting disc (25), the outside of each of the two fixed rods (24) is rotatably connected with a guide plate (26), the inside of each of the two guide plates (26) is hingedly connected with a rotating rod (27), the outside of each of the two rotating rods (27) is fixedly connected with a fixed ring (28), the outside of each of the two rotating rods (27) is sleeved with a spring (29), the top of the conveyor belt (11) is fixedly connected with two fixed blocks (30), and the far side of each of the two rotating rods (27) is fixedly connected with a limiting plate (31).
4. The multi-functional silicon material magnetic separator according to claim 1, characterized in that: The inside of each of the two collecting boxes (9) is slidably connected in the inside of the box (1), and the outside of the rotating column (14) is rotatably connected in the inside of the outer frame (12).
5. The multi-functional silicon material magnetic separator according to claim 1, characterized in that: The worm (15) and the worm wheel (17) are in meshing connection with each other, and the top of the rotating push block (18) is rotatably connected to the bottom of the outer frame (12).
6. The multi-functional silicon material magnetic separator according to claim 2, characterized in that: The inside of the belt (6) is sleeved on the outside of the driven wheel (22), and the outside of the drive shaft (3) is rotatably connected in the inside of the box (1).
7. The multi-functional silicon material magnetic separator according to claim 3, characterized in that: One end of the spring (29) is fixedly connected to the side of the fixed ring (28) away from the guide plate (26), and the other end of the spring (29) is fixedly connected to the side of the fixed block (30) close to the guide plate (26).
8. The multi-functional silicon material magnetic separator according to claim 3, characterized in that: The outer part of the rotating rod (27) is slidingly connected to the inner part of the fixed block (30), and the bottom of the guide plate (26) is slidingly connected to the top of the conveyor belt (11).