Slit coating machine
By tilting the coating head in a slot coater and combining it with a guide roller and a pressure roller, the problem of uneven coating caused by a fixed distance between the coating head and the guide roller is solved, achieving a high-quality coating effect even when the film thickness is uneven.
Patent Information
- Application Number
- CN202422711263.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-11-07
AI Technical Summary
In existing slot coating machines, the distance between the coating head and the guide roller is fixed and small, which leads to poor coating quality when the film thickness is uneven, and easily causes film scratches or uneven coating.
The output end of the coating head is tilted upwards, and the position of the coating head is adjusted by the translation drive and the limit pin. Combined with the use of the guide roller and the pressure roller, the coating material is ensured to be coated before it comes into contact with the guide roller. Tension is used to keep the film material straight to avoid scratches, and the coating quality is improved by adjusting the angle and controlling the gap.
It improves coating quality, ensures effective coating even when the film thickness is uneven, avoids scratching the film by the coating head, and enhances coating effect and consistency.
Smart Images

Figure CN223517848U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of coating, especially to a slot coater. BACKGROUND
[0002] The slot coater is a kind of coating equipment, and coating is realized by coating head on film material. The coating head of the existing slot coater is usually located on one side of the guide roller and faces the guide roller. This mode has the following disadvantages: since the coating head is directly in contact with the film material during coating, the distance between the coating head and the guide roller is very small and fixed. Due to the defect of the process, the thickness of the film material cannot be guaranteed to be the same everywhere, so the small and fixed distance will cause the coating head to be out of contact with the film material due to the too thick position of the film material or the film material to be scratched by the coating head due to the too thick position of the film material, resulting in poor coating quality. SUMMARY
[0003] The utility model provides a kind of slot coater to the problems of prior art, and the occurrence of the above-mentioned phenomenon is avoided by the optimization of structure.
[0004] To solve the above technical problems, the utility model adopts the following technical scheme:
[0005] The utility model provides a kind of slot coater, including machine body, guide roller and coating head module that are evenly arranged in machine body, and the gap between guide roller and coating head, the coating head module includes coating head, and the output end of coating head is obliquely upwards, and coating head is located below one side of guide roller and faces guide roller.
[0006] The coating head is used to coat the film material that is not in contact with the guide roller.
[0007] Further, the included angle between the output end of the coating head and the horizontal plane is 40-50 °.
[0008] Further, the coating head module further includes a translation driving member, a translation seat and a translation guide rail, the translation guide rail is installed on the machine body, the translation seat is slidingly arranged on the translation guide rail, the translation driving member is used to drive the translation seat to move back and forth, and the coating head is installed on the translation seat.
[0009] Further, the top of the translation seat is detachably provided with a mounting seat, the top of the mounting seat has a mounting inclined surface, and the coating head is detachably installed on the mounting inclined surface.
[0010] Further, the translation driving member includes a pneumatic cylinder.
[0011] Further, the coating head module further includes a limiting pin, the machine body has a threaded hole, the limiting pin is screwed into the threaded hole, and the end of the limiting pin is in contact with the translation seat after passing through the threaded hole.
[0012] Further, the machine body is further provided with a guide module, the guide module comprising a guide roller, a pressing roller and a driving mechanism for driving the pressing roller to move, the guide roller being rotatably installed on the machine body, and the pressing roller being used for flattening the film material in cooperation with the guide roller.
[0013] Further, the driving mechanism comprises a pressing roller cylinder, a pressing roller transmission member and a specific interval limiting mechanism, the pressing roller transmission member being rotatably arranged on the machine body, a piston rod of the driving cylinder being rotatably connected to one end of the pressing roller transmission member, the pressing roller being arranged on the other end of the pressing roller transmission member, and the interval limiting mechanism being used for abutting against the pressing roller transmission member to adjust the maximum stroke of the pressing roller transmission member.
[0014] Further, the interval limiting mechanism comprises an adjusting member and a limiting member, the limiting member being liftable arranged on the machine body, the adjusting member being used for driving the limiting member to lift, and the limiting member being provided with an abutting slope; the pressing roller transmission member is provided with an abutting roller, and the abutting roller is used for abutting against the abutting slope.
[0015] The utility model discloses a beneficial effect: the utility model discloses the coating head from horizontal orientation guide roller changes to oblique orientation guide roller, and the film material position is not contacted position with guide roller when coating, thereby let the film material not affect coating effect because of the rigid location of guide roller, thereby improve coating quality. BRIEF DESCRIPTION OF DRAWINGS
[0016] Fig. 1 It is the schematic diagram of the utility model.
[0017] Fig. 2 It is the schematic diagram of the utility model's hidden pressing roller and driving mechanism.
[0018] Fig. 3 It is the schematic diagram of the utility model's driving mechanism and pressing roller.
[0019] Fig. 1 is the machine body, 2 is the guide roller, 3 is the coating head module, 4 is the gap, 5 is the guide module, 31 is the coating head, 32 is the translation driving piece, 33 is the translation seat, 34 is the translation guide rail, 35 is the mounting seat, 36 is the limit pin, 37 is the mounting slope, 51 is the guide roller, 52 is the pressing roller, 53 is the driving mechanism, 54 is the pressing roller cylinder, 55 is the pressing roller transmission member, 56 is the interval limiting mechanism, 57 is the adjusting member, 58 is the limiting member, 59 is the abutting slope, 551 is the abutting roller. DETAILED DESCRIPTION
[0020] In order to facilitate the understanding of those skilled in the art, the utility model will be further described below in combination with examples and drawings, and the content mentioned in the implementation manner is not a limitation on the utility model. The utility model will be described in detail below in combination with the drawings.
[0021] AsFigs. 1 to 3 The utility model provides a slit coating machine, including body 1, the guide roller 2 and coating head module 3 of being all arranged in body 1, and there is gap 4 between guide roller 2 and coating head 31, coating head module 3 includes coating head 31, and the output end of coating head 31 is obliquely upwards arranged, and coating head 31 is located the side below guide roller 2 and is towards guide roller 2, and coating head 31 is used to coat the film material that does not contact with guide roller 2.
[0022] When working, the film material enters the utility model through feeding, and then is guided to move by guide roller 2 as one of the guiding devices. When the film material enters the gap 4, the position of the film material in the gap 4 is in the state of "about to contact with the guide roller 2 but not yet", and the film material in this state has contacted with the coating head 31 at this time, and is coated by the coating head 31; the film material after coating will leave the gap 4, and the end not coated will contact with the guide roller 2, so as to move through the guide roller 2 and enter the next station.
[0023] The utility model changes the relative position between the guide roller 2 and the coating head 31, so that the coating head 31 coats the film material in the gap 4 which does not contact with the guide roller 2, at this time, the film material is necessarily straightened due to tension, so that the film material can also be in contact with the coating head 31 when the thickness of the film material is small; when the thickness of the film material is large, the film material still has a buffer space in the gap 4 because it is not limited by the guide roller 2, so as to avoid being scratched by the coating head 31, and the effect of improving the coating quality is achieved.
[0024] In the embodiment, the angle between the output end of the coating head 31 and the horizontal plane is 40-50°, preferably 45°. Under this angle, the coating head 31 can reliably coat the coating material to the film material, and the coated film material can quickly switch the posture after leaving the gap 4, so as to avoid the coating material from separating from the film material under the action of gravity, and the coating effect is ensured.
[0025] In the embodiment, the coating head module 3 further includes a translation driving member 32, a translation seat 33 and a translation guide rail 34, the translation guide rail 34 is installed on the body 1, the translation seat 33 is slidingly arranged on the translation guide rail 34, the translation driving member 32 is used to drive the translation seat 33 to move back and forth, and the coating head 31 is installed on the translation seat 33.
[0026] In actual use, the translation driving member 32 includes a pneumatic cylinder, that is, the translation driving member 32 controls the translation seat 33 to move back and forth to drive the coating head 31 to approach or move away from the guide roller 2, so as to achieve the effect of adjusting the gap 4 according to the total thickness of the film material and the coating material, and the application of the utility model is more flexible.
[0027] Specifically, the top of the translation seat 33 is detachably provided with a mounting seat 35, the top of the mounting seat 35 is provided with a mounting inclined surface 37, and the coating head 31 is detachably mounted on the mounting inclined surface 37. That is, the staff can replace the mounting seat 35 with the inclined angle of the mounting inclined surface 37 suitable for use, so as to adjust the inclined angle of the coating head 31.
[0028] Specifically, the coating head module 3 further comprises a limiting pin 36, the machine body 1 is provided with a threaded hole, and the limiting pin 36 is screwed into the threaded hole. The end of the limiting pin 36 penetrates through the threaded hole and abuts against the translation seat 33. That is, after adjusting the limiting pin 36, the staff drives the translation seat 33 to move by the translation driving part 32, until the translation seat 33 abuts against the limiting pin 36, that is, the maximum stroke position of the translation seat 33 is reached, at this time, the translation seat 33 cannot move. Subsequently, the length of the limiting pin 36 extending out can be controlled according to the size of the gap 4, so as to realize the adjustment effect.
[0029] In the embodiment, the machine body 1 is further provided with a guide module 5, the guide module 5 comprises a guide roller 51, a pressing roller 52 and a driving mechanism 53 for driving the pressing roller 52 to move, the guide roller 51 is rotatably installed on the machine body 1, and the pressing roller 52 is used for flattening the film material in cooperation with the guide roller 51.
[0030] The pressing roller 52 cooperates with the guide roller 51 to flatten the film material, so as to ensure that the coated film material does not have wrinkles, thereby ensuring the quality of coating.
[0031] Specifically, the driving mechanism 53 comprises a pressing roller air cylinder 54, a pressing roller transmission part 55 and a spacing limiting mechanism 56 arranged at a specific interval, the pressing roller transmission part 55 is rotatably arranged on the machine body 1, the piston rod of the driving air cylinder is rotatably connected to a section of the pressing roller transmission part 55, the pressing roller 52 is installed on the other end of the pressing roller transmission part 55, and the spacing limiting mechanism 56 is used for abutting against the pressing roller transmission part 55 to adjust the maximum stroke of the pressing roller transmission part 55.
[0032] That is, the pressing roller transmission part 55 converts the linear motion of the pressing roller air cylinder 54 into the overturning motion of the pressing roller 52, so as to swing the pressing roller 52 to realize the approach or away from the guide roller 51.
[0033] Specifically, the spacing limiting mechanism 56 comprises an adjusting part 57 and a limiting part 58, the limiting part 58 is liftably arranged on the machine body 1, the adjusting part 57 is used for driving the limiting part 58 to lift, and the limiting part 58 is provided with an abutting inclined surface 59; the pressing roller transmission part 55 is provided with an abutting roller 551, and the abutting roller 551 is used for abutting against the abutting inclined surface 59.
[0034] The adjusting member 57 is preferably a hand-operated adjusting member 57, which controls the lifting of the limiting member 58 through a universal joint, so as to change the relative height between the limiting member 58 and the abutting roller 551, thereby achieving the effect of controlling the maximum swing stroke of the press roller 52 by making the abutting roller 551 abut against different positions of the limiting member 58.
[0035] The above is only the preferred embodiment of the present application, and does not limit the present application in any form. Although the present application is disclosed above with the preferred embodiment, it is not intended to limit the present application. Any person skilled in the art can make some changes or modifications to the above disclosed technical content without departing from the technical solution of the present application, and any equivalent embodiment with equivalent changes is also within the scope of the present application. Any simple modification, equivalent change and modification of the above embodiment, which does not depart from the technical solution of the present application, is also within the scope of the present application.
Claims
1. A slot coater comprising a machine body, a guide roller and a coating head module, which are all arranged in the machine body, and a gap between the guide roller and the coating head, characterized in that: The coating head module comprises a coating head, an output end of the coating head is obliquely upwardly arranged, the coating head is arranged below one side of the guide roller and faces the guide roller; The coating head is used for coating the film material which is not in contact with the guide roller.
2. The slot coater according to claim 1, characterized in that: An included angle between the output end of the coating head and a horizontal plane is 40-50°.
3. The slot coater according to claim 1, characterized in that: The coating head module further comprises a translation driving element, a translation seat and a translation guide rail, the translation guide rail is installed on the machine body, the translation seat is slidingly arranged on the translation guide rail, the translation driving element is used for driving the translation seat to move back and forth, and the coating head is installed on the translation seat.
4. The slot coater according to claim 3, characterized in that: A top of the translation seat is detachably provided with a mounting seat, a top of the mounting seat is provided with a mounting inclined surface, and the coating head is detachably installed on the mounting inclined surface.
5. The slot coater according to claim 3, characterized in that: The translation driving element comprises a gas cylinder.
6. The slot coater according to claim 3, characterized in that: The coating head module further comprises a limiting pin, the machine body is provided with a screw hole, the limiting pin is screwed into the screw hole, and an end of the limiting pin is in abutment with the translation seat after passing through the screw hole.
7. The slot coater according to claim 1, characterized by: The machine body is further provided with a guide module, the guide module comprises a guide roller, a pressing roller and a driving mechanism for driving the pressing roller to move, the guide roller is rotatably installed on the machine body, and the pressing roller is used for flattening the film material in cooperation with the guide roller.
8. The slot coater according to claim 7, characterized in that: The driving mechanism comprises a pressing roller gas cylinder, a pressing roller transmission element and a specific interval limiting mechanism, the pressing roller transmission element is rotatably arranged on the machine body, a piston rod of the driving gas cylinder is rotatably connected to one section of the pressing roller transmission element, the pressing roller is installed on the other end of the pressing roller transmission element, and the interval limiting mechanism is used for being in abutment with the pressing roller transmission element to adjust a maximum stroke of the pressing roller transmission element.
9. The slot coater according to claim 8, characterized in that: The interval limiting mechanism comprises an adjusting element and a limiting element, the limiting element is liftably arranged on the machine body, the adjusting element is used for driving the limiting element to lift, the limiting element is provided with an abutment inclined surface, and the pressing roller transmission element is provided with an abutment roller which is used for being in abutment with the abutment inclined surface.