Novel bearing cleaning machine

Abstract

The utility model relates to the technical field of bearing cleaning, in particular to a novel bearing cleaning machine which reduces collision between semi-finished products in the moving process and reduces surface abrasion and damage risks. Comprising a first shell and a second shell which are arranged side by side, moving assemblies are arranged in the first shell and the second shell in a communicating mode, a containing table and an ultrasonic generator are arranged in the first shell, a cleaning barrel is arranged in the second shell, a transducer electrically connected with the ultrasonic generator is arranged at the bottom of the cleaning barrel, and a cleaning frame is slidably connected into the cleaning barrel; a storage net is arranged in the cleaning frame and comprises a first annular plate, a plurality of circular rings are arranged in the first annular plate at intervals, the connected circular rings are connected through connecting rods, and limiting plates are arranged on the circular rings.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of bearing cleaning, in particular to a novel bearing cleaning machine. BACKGROUND

[0002] A bearing is a mechanical element, and its main function is to reduce the friction between rotating or sliding parts while supporting the load. It allows the shaft or other rotating parts to rotate or move smoothly in a fixed position while bearing radial (perpendicular to the axis) and / or axial (along the axis) force. During the production of bearings, the various parts of the bearing are first assembled to form a semi-finished product, and then the semi-finished product is cleaned to reduce the impact of impurities on the performance of the bearing. After cleaning, the semi-finished product can be called a finished product.

[0003] Currently, when cleaning the semi-finished product after assembly, a bearing cleaning machine is generally used for cleaning. The working principle of the ultrasonic cleaning machine is to place multiple semi-finished products in a container and drive the container to move in and out of a cleaning tank filled with cleaning liquid through a feeding mechanism, so that the multiple semi-finished products in the container can be fully contacted with the cleaning liquid. At the same time, the ultrasonic cleaning machine generates ultrasonic waves in the cleaning tank to help the semi-finished product clean in the cleaning tank. In the process of use, the multiple semi-finished products placed in the container are prone to mutual bumping during the movement of the container, which may cause wear or damage to the surface of the bearing of the semi-finished product, thereby reducing the quality of the bearing product obtained after cleaning, and even causing the bearing product obtained after cleaning to be scrapped. UTILITY MODEL CONTENTS

[0004] To solve the above technical problems, the utility model provides a novel bearing cleaning machine which reduces the mutual bumping of semi-finished products during movement and reduces the risk of surface wear and damage.

[0005] The novel bearing cleaning machine of the utility model, including side by side arrangement's casing one and casing two, be connected with moving assembly in the casing one and the casing two, be provided with the placing table and the ultrasonic generator in the casing one, be provided with the cleaning bucket in the casing two, the cleaning bucket bottom is provided with the transducer that unites with the ultrasonic generator electricity, the cleaning bucket is connected with the cleaning frame of sliding in, be provided with the article net in the cleaning frame, the article net includes annular board one, be provided with a plurality of annular rings in the annular board one and interval, be connected through the connecting rod between the annular ring, be provided with the limit board on the annular ring.

[0006] Further, the inner diameter of the limit board decreases from top to bottom.

[0007] Further, the cleaning frame comprises a bottom plate, a plurality of through holes are arranged on the bottom plate, a plurality of stand bars I are arranged on the bottom plate in a spaced manner, an annular plate II is arranged on the stand bar I, and a hanging lug is symmetrically arranged on the two sides of the annular plate II and connected with the moving assembly.

[0008] Further, the annular plate I is provided with a stand bar II on the outer side, the stand bar II is provided with a clamping piece, and the clamping piece is clamped with the annular plate II.

[0009] Further, the cleaning barrel is provided below with a filtering assembly and a liquid storage tank, the bottom of the cleaning barrel is provided with a liquid outlet, the filtering assembly is connected with the liquid outlet through a liquid outlet pipe I, the filtering assembly is communicated with the liquid storage tank through a liquid outlet pipe II, the liquid storage tank is provided with a pressure pump, the input end of the pressure pump extends into the bottom of the liquid storage tank, and the output end of the pressure pump is communicated with the inside of the cleaning barrel through the side wall of the cleaning barrel.

[0010] Further, the filtering assembly comprises a shell, a plurality of filtering screens arranged in parallel are arranged in the shell, and the filtering hole diameters of the filtering screens gradually decrease from top to bottom.

[0011] Further, the cleaning barrel is provided with an air guide groove around the outer side, a plurality of air vents are arranged on the side wall of the cleaning barrel and communicated with the inside of the cleaning barrel, the cleaning barrel is provided below with a hot air dryer, and the hot air dryer is communicated with the air guide groove.

[0012] Further, the inner wall of the cleaning barrel is provided with a liquid level meter, and the liquid level meter is located below the air vent.

[0013] Further, the moving assembly comprises an electric guide rail, two sliding blocks arranged in a spaced manner are slidably connected in the electric guide rail, an electric telescopic rod is arranged at the bottom of the sliding block, a hook is arranged at the bottom of the electric telescopic rod, and the hook is connected with the hanging lug at the top of the cleaning barrel.

[0014] Compared with the prior art, the utility model has the advantages that:

[0015] The limiting plate effectively limits the direct contact between bearing semi-finished products, thereby reducing surface abrasion or damage caused by mutual collision of the bearing semi-finished products during movement and cleaning, and enabling the bearings to be cleaned to be evenly distributed in the cleaning barrel, the ultrasonic waves generated by the ultrasonic wave generator are combined to ensure that each bearing can be fully and uniformly cleaned, and the overall cleaning quality is improved; the moving assembly connects the shell I and the shell II, allows the cleaning frame to smoothly move between the two shells, simplifies the operation process from the placing table to the cleaning barrel, and facilitates the taking-out work after completion. BRIEF DESCRIPTION OF DRAWINGS

[0016] The utility model will be further described below with reference to the drawings.

[0017] Fig. 1 It is the structure schematic diagram of the utility model;

[0018] Fig. 2 It is the sectional structure schematic diagram of the inside component of the shell two of the utility model;

[0019] Fig. 3 It is the structure schematic diagram of the article net of the utility model;

[0020] Fig. 4 It is the structure schematic diagram of the cleaning frame of the utility model;

[0021] Marked in the drawing: 1, shell one;2, shell two;3, moving assembly;4, placing table;5, cleaning barrel;6, cleaning frame;7, article net;8, annular plate one;9, circular ring;10, connecting rod;11, limit plate;12, bottom plate;13, through hole;14, vertical rod one;15, annular plate two;16, lug;17, vertical rod two;18, clamping piece;19, filter assembly;20, liquid storage tank;21, liquid outlet;22, liquid outlet pipe one;23, liquid outlet pipe two;24, pressure pump;25, shell;26, filter screen;27, air guide groove;28, ventilation hole;29, hot air dryer;30, liquid level meter;31, electric guide rail;32, electric telescopic rod;33, hook. Specific implementation

[0022] The specific implementation of the utility model is described in further detail below in combination with the drawings and examples. The following examples are used to illustrate the utility model, but are not used to limit the scope of the utility model.

[0023] As Figs. 1 to 4 Indicated, a novel bearing cleaning machine of the utility model, including and side by side setting shell one 1 and shell two 2, shell one 1 and shell two 2 in intercommunication setting have moving assembly 3, shell one 1 in setting have placing table 4 and ultrasonic generator, shell two 2 in setting have cleaning barrel 5, and cleaning barrel 5 bottom setting have with ultrasonic generator electricity union transducer, and cleaning barrel 5 in sliding connection have cleaning frame 6, and cleaning frame 6 in setting have article net 7, and article net 7 includes annular plate one 8, and annular plate one 8 in interval setting have multiple circular ring 9, and the circular ring 9 between through connecting rod 10 connect, and circular ring 9 on setting have limit plate 11;

[0024] The limiting plate 11 effectively limits the direct contact between the bearing semi-finished products, thereby reducing the surface wear or damage caused by mutual collision during movement and cleaning, and enabling the bearings to be evenly distributed in the cleaning barrel 5, in combination with the ultrasonic waves generated by the ultrasonic generator, to ensure that each bearing is fully and uniformly cleaned, thereby improving the overall cleaning quality. The moving assembly 3 connects the shell one 1 and the shell two 2, allowing the cleaning frame 6 to smoothly move between the two shells, simplifying the operation process from the placement table 4 to the cleaning barrel 5, and also facilitating the subsequent removal work.

[0025] The inner diameter of the limiting plate 11 gradually decreases from top to bottom; this design effectively clamps the bearings to prevent them from falling off the placement net 7 due to vibration or movement during the cleaning process, making the bearings more stable during cleaning and movement; by limiting the position of the bearings, it is ensured that each bearing can uniformly contact the cleaning liquid, thereby ensuring the cleanliness consistency and efficiency during the entire cleaning process; the gradual design allows the same set of placement net 7 to adapt to bearings of different diameters within a certain range, increasing the versatility and flexibility of the equipment.

[0026] As a preferred embodiment of the above, the cleaning frame 6 includes a bottom plate 12, the bottom plate 12 is provided with a plurality of through holes 13, and the bottom plate 12 is provided with a plurality of vertically arranged stand rods 14, the stand rods 14 are provided with annular plates 15, the annular plates 15 are symmetrically provided with hanging ears 16 on both sides, and the hanging ears 16 are connected with the moving assembly 3; this design makes the cleaning frame 6 have stronger structural rigidity, can maintain stability during cleaning, and reduce the influence of vibration on the bearings; the through holes 13 and the stand rods 14 allow the cleaning liquid to smoothly pass through the cleaning frame 6, ensuring that the bearing surface can uniformly contact the cleaning liquid, thereby improving the cleaning effect, reducing the possibility of liquid retention, and improving the overall cleanliness; the design of the hanging ears 16 enables the cleaning frame 6 to be easily transported in and out of the cleaning barrel 5 through the moving assembly 3, simplifying the operation process and ensuring stability during movement.

[0027] As a preferred embodiment of the above, the outer side of the annular plate one 8 is provided with a stand rod two 17, the stand rod two 17 is provided with a clamping piece 18, and the clamping piece 18 is clamped with the annular plate two 15; the clamping piece 18 can firmly fix the annular plate one 8 and the annular plate two 15, reducing the risk of component loosening caused by vibration during use, and improving the overall safety performance; the clamping piece 18 enables the annular plate one 8 to be quickly and conveniently connected or separated from the annular plate two 15, which makes the assembly and disassembly of the cleaning frame 6 simple and fast; when cleaning the placement net 7 or replacing damaged parts is needed, the relevant parts can be easily disassembled through the clamping mechanism, facilitating daily maintenance work.

[0028] As a preferred embodiment of the above, a filter assembly 19 and a liquid storage tank 20 are arranged below the cleaning barrel 5, the bottom of the cleaning barrel 5 is provided with a liquid outlet 21, the filter assembly 19 is connected with the liquid outlet 21 through a liquid outlet pipe 22, the filter assembly 19 is communicated with the liquid storage tank 20 through a liquid outlet pipe 23, the liquid storage tank 20 is provided with a pressure pump 24, the input end of the pressure pump 24 extends into the bottom of the liquid storage tank 20, and the output end of the pressure pump 24 is communicated with the inside of the cleaning barrel 5 by penetrating through the side wall of the cleaning barrel 5; the liquid outlet 21 is used to discharge the cleaned liquid, and the impurities in the cleaning liquid are removed through the filter assembly 19, so that the liquid entering the next cleaning process is more pure, thereby improving the overall cleaning effect; the filtered cleaning liquid is collected in the liquid storage tank 20 and re-injected into the cleaning barrel 5 through the pressure pump 24, realizing the recycling of the cleaning liquid and reducing the consumption of the cleaning liquid, which is helpful to save cost; the recycling, filtering and re-injection process of the cleaning liquid is automatically completed, the need for manual intervention is reduced, and the whole cleaning process is more efficient and convenient.

[0029] As a preferred embodiment of the above, the filter assembly 19 comprises a shell 25, a plurality of parallel filter screens 26 are arranged in the shell 25, and the filter screens 26 are sequentially reduced in diameter from top to bottom; through this design, the cleaning liquid first passes through the filter screen 26 with a larger aperture to remove larger particles, and then passes through the filter screen 26 with a smaller aperture to gradually remove smaller impurities, thereby reducing impurities layer by layer, and finally obtaining a more pure cleaning liquid, which is helpful to improve the cleaning effect of the bearing and reduce the influence of residual impurities on the surface of the bearing; by effectively removing impurities, the cleaning liquid can maintain a clean state for a long time, thereby prolonging its service period and further saving the cost of the cleaning liquid.

[0030] As a preferred embodiment of the above, a wind guide groove 27 is arranged around the outside of the cleaning barrel 5, a plurality of ventilation holes 28 are arranged on the side wall of the cleaning barrel 5 and communicated with the inside of the cleaning barrel 5 and the wind guide groove 27, and a hot air dryer 29 is arranged below the cleaning barrel 5 and communicated with the wind guide groove 27; the hot air generated by the hot air dryer 29 enters the inside of the cleaning barrel 5 through the wind guide groove 27 and the ventilation holes 28, and the hot air is introduced into the barrel through the ventilation holes 28, so that the residual cleaning liquid can be quickly evaporated to realize an efficient drying process; the wind guide groove 27 arranged around ensures that the hot air can be uniformly distributed around the entire cleaning barrel 5, so that the temperature in the barrel is more uniform, thereby ensuring that each bearing can be uniformly dried; compared with natural air drying or other drying methods, the hot air drying can significantly shorten the drying time and improve the production efficiency, which is more obvious when processing in batches.

[0031] As a preferred embodiment of the above, the inner wall of the cleaning barrel 5 is provided with a liquid level meter 30, which is located below the ventilation hole 28; the liquid level in the cleaning barrel 5 is monitored in real time through the liquid level meter 30, which helps the operator or the control system to accurately understand the current liquid level and thus make timely adjustments; by monitoring the liquid level, an alarm can be issued or the liquid addition can be automatically stopped when the liquid level reaches the preset upper limit, so as to avoid waste or pollution of the working environment caused by overflow of the cleaning liquid; maintaining an appropriate liquid level ensures that the bearings are fully immersed in the cleaning liquid, and a too low liquid level may result in incomplete coverage of some bearings, affecting the cleaning effect, while a too high liquid level may affect the effect of hot air drying.

[0032] As a preferred embodiment of the above, the moving assembly 3 includes an electric guide rail 31, two sliding blocks are slidingly connected in the electric guide rail 31, the bottom of the sliding blocks is provided with an electric telescopic rod 32, the bottom of the electric telescopic rod 32 is provided with a hook 33, and the hook 33 is connected with the ear 16 at the top of the cleaning barrel 5; the electric guide rail 31 provides support for movement in the horizontal direction, ensuring that the cleaning barrel 5 can move smoothly on the designated path; the electric telescopic rod 32 provides movement ability in the vertical direction, adjusting the height of the cleaning barrel 5 to adapt to different operation requirements; the combination of the electric guide rail 31 and the electric telescopic rod 32 realizes automatic movement and lifting of the cleaning barrel 5, reducing the need for manual intervention and improving production efficiency; the electric guide rail 31 can provide precise position control, ensuring that the cleaning barrel 5 can accurately dock at the predetermined positions for entering and exiting the cleaning barrel 5.

[0033] The utility model discloses a novel bearing cleaning machine, which comprises a cleaning barrel, a cleaning frame, a bearing placing net, a limiting plate, a liquid level meter, an ultrasonic generator, a filter assembly, a pressure pump, a moving assembly and a hot air dryer.

[0034] The novel bearing cleaning machine of the utility model is installed, connected or arranged in the common mechanical mode, and as long as the beneficial effects can be achieved, the implementation can be carried out.

[0035] The above is only the preferred embodiment of the utility model, and it should be pointed out that for ordinary skilled person in the art, without departing from the technical principle of the utility model, a number of improvements and modifications can be made, and these improvements and modifications should be regarded as the protection scope of the utility model.

Claims

1. A novel bearing washer machine characterized in that, The utility model provides a double -deck ultrasonic cleaning device, including and side by side arrangement's shell one (1) and shell two (2), mobile assembly (3) are arranged in the shell one (1) and shell two (2) intercommunication, the shell one (1) is provided with the ultrasonic generator and the placement platform (4) in, the shell two (2) is provided with the cleaning bucket (5) in, the cleaning bucket (5) bottom is provided with the transducer with ultrasonic generator electricity, the cleaning bucket (5) is slidably connected with the cleaning frame (6) in, the cleaning frame (6) is provided with the article net (7) in, the article net (7) includes annular board one (8), a plurality of annular rings (9) are arranged at intervals in the annular board one (8), and the annular ring (9) is connected through connecting rod (10) between the interconnection, and the annular ring (9) is provided with the limit board (11).

2. The novel bearing washer machine as claimed in claim 1, wherein, The inner diameter of the limit board (11) decreases from top to bottom.

3. The novel bearing washer machine as claimed in claim 1, wherein, The cleaning frame (6) includes a bottom plate (12), the bottom plate (12) is provided with a plurality of through holes (13), the bottom plate (12) is provided with a plurality of stand bars (14) arranged at intervals, the stand bar (14) is provided with an annular plate (15), the annular plate (15) is provided with a hanging ear (16) on both sides, and the hanging ear (16) is connected with the mobile assembly (3).

4. The novel bearing washer machine as claimed in claim 1, wherein, The annular plate (15) is provided with a clamping piece (18) on the outer side of the annular plate (8), and the clamping piece (18) is clamped with the annular plate (15).

5. The novel bearing washer machine as claimed in claim 1, wherein, The cleaning bucket (5) is provided with a filter assembly (19) and a liquid storage tank (20) below, the cleaning bucket (5) is provided with a liquid outlet (21) at the bottom, the filter assembly (19) is connected with the liquid outlet (21) through a liquid outlet pipe (22), the filter assembly (19) is communicated with the liquid storage tank (20) through a liquid outlet pipe (23), the liquid storage tank (20) is provided with a pressure pump (24), the input end of the pressure pump (24) extends into the bottom of the liquid storage tank (20), and the output end of the pressure pump (24) penetrates through the side wall of the cleaning bucket (5) and communicates with the inside of the cleaning bucket (5).

6. The novel bearing washer machine as claimed in claim 5, wherein, The filter assembly (19) includes an outer shell (25), a plurality of parallel filter screens (26) are arranged in the outer shell (25), and the filter hole diameter of the filter screen (26) decreases from top to bottom.

7. The novel bearing washer machine as claimed in claim 1, wherein, The cleaning bucket (5) is provided with an air guide groove (27) around the outside, a plurality of ventilation holes (28) are provided on the side wall of the cleaning bucket (5) and communicate with the air guide groove (27) and the inside of the cleaning bucket (5), and the cleaning bucket (5) is provided with a hot air dryer (29) below, and the hot air dryer (29) communicates with the air guide groove (27).

8. The novel bearing washer machine as claimed in claim 1, wherein, The inner wall of the cleaning bucket (5) is provided with a liquid level meter (30), and the liquid level meter (30) is located below the ventilation hole (28).

9. The novel bearing washer machine as claimed in claim 1, wherein, The mobile assembly (3) includes an electric guide rail (31), two sliding blocks are slidably connected in the electric guide rail (31) and are arranged at intervals, the bottom of the sliding block is provided with an electric telescopic rod (32), the bottom of the electric telescopic rod (32) is provided with a hook (33), and the hook (33) is connected with the hanging ear (16) on the top of the cleaning bucket (5).

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