Die sleeve for replacing press material of machine table
By designing the die sleeve structure, the problem of mismatched tonnage of the extrusion die was solved. The diameter of the aluminum material was expanded by adopting a flared inlet feed guide, which enabled the production of large-tonnage dies on a small-tonnage machine, improving production flexibility and economy.
Patent Information
- Application Number
- CN202422696910.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-11-06
AI Technical Summary
In the existing technology, the mismatch between the tonnage of the extrusion die and the extruder makes it impossible to flexibly adjust production, affecting production efficiency and cost. In particular, when a small tonnage machine needs to produce a large tonnage die, the traditional method requires shutting down the machine to replace the die, which affects the production of other profiles.
Design a mold sleeve structure, including a mold cavity and a material inlet guide. The material inlet guide is funnel-shaped and used to wrap a large-tonnage mold. It is installed on a small-tonnage machine and expands the diameter of the aluminum material through the guide to match the small-tonnage machine, so as to realize the extrusion production of the large-tonnage mold.
It enables the production of large-tonnage molds on small-tonnage machines, allowing for flexible production adjustments, saving time and costs associated with mold replacement, and improving production efficiency and economy.
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Figure CN223518310U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to aluminium profile extrusion die technical field, and concretely relates to a die sleeve of replacement machine platform pressure material. BACKGROUND
[0002] The profile extrusion forming process is completed through an extruder, in the existing equipment, the extrusion cylinder of a certain model of extruder, the size of the applicable raw material aluminum bar and the extrusion tonnage are usually determined, and different dies have corresponding extrusion tonnage according to the profile produced, generally speaking, the diameter of the die and the diameter of the aluminum bar used for the die requiring larger extrusion tonnage are also larger. The extrusion die is installed in the discharge side of the extrusion cylinder in a clamping fixed mode, the die clamping fixed mechanism in the extruder can be applied to the die within a certain size range, but due to the limitation of the extrusion cylinder, it can usually only be used for extruding the die of the corresponding tonnage; similarly, the die of different tonnage requirements needs to use the extruder of the corresponding tonnage.
[0003] In actual production, according to order requirements, sometimes there is a situation that the demand for a certain profile is small, and the corresponding machine platform is in batch production, etc. If the traditional way is adopted, the machine platform needs to be shut down for cooling, the die needs to be replaced, and then production is carried out, which will affect the efficiency and progress of the batch production of other profiles, and the economy is not good. Therefore, under certain circumstances, it is necessary to be able to apply the machine platform of non-corresponding tonnage for extrusion production, that is, "replacement machine platform pressure material", and a solution is given in the patent for the case of extruding the die of large tonnage with the machine platform of small tonnage. UTILITY MODEL CONTENTS
[0004] The technical problem to be solved by the utility model lies in providing a die sleeve of replacement machine platform pressure material, solving the problem that the extrusion die cannot be produced due to the mismatch of the extrusion die and the extrusion tonnage of the extruder, and achieving the extrusion of the die of large tonnage with the machine platform of small tonnage through the die sleeve of novel structure design, so as to balance the order and save the cost.
[0005] According to the technical scheme of the utility model, the utility model provides a die sleeve of replacement machine platform pressure material, the die sleeve has a die cavity and a feeding flow guide port, the die cavity and the feeding flow guide port are communicated and penetrate the die sleeve in the direction from feeding to discharging; the die cavity is used for accommodating and fixedly installing the die, and the feeding flow guide port is located at the feeding side of the die; the feeding flow guide port is in the shape of a horn opening gradually expanding in the direction from feeding to discharging; the diameter of the feeding side of the feeding flow guide port is consistent with the diameter of the raw material bar suitable for the extruder platform, and the diameter of the discharging side of the feeding flow guide port is smaller than the diameter of the die and consistent with the diameter of the raw material bar required by the die.
[0006] Further, the inner side surface of the die cavity is formed with a positioning step at the feeding side, and the positioning step is matched with the shape of the feeding side of the outer side surface of the die.
[0007] Further, the inner side of the mold cavity is formed with a positioning groove at the discharge side.
[0008] Further, the inner side of the mold cavity is open at the discharge side and has a mounting chamfer.
[0009] Further, the mold sleeve has a screw mounting hole at the side of the mold cavity.
[0010] Compared with the prior art, the beneficial technical effects of the utility model are as follows:
[0011] The mold sleeve of the replacement machine platform pressurizes the mold sleeve structure combined with the flow guide, in use, the required extrusion tonnage larger extrusion mold is installed in the mold cavity, the mold sleeve wraps the mold and protects the mold, the whole is installed in the extrusion tonnage smaller extruder, the raw material aluminum rod enters the gradually expanding trumpet structure, the aluminum material feeding range can be expanded to the required diameter of the mold, and then enters the inside mold. BRIEF DESCRIPTION OF DRAWINGS
[0012] Figure 1 It is the cross-sectional structure schematic view of the mold sleeve provided by the utility model.
[0013] Figure 2 It is Figure 1 It is the right view structure schematic view of the mold sleeve.
[0014] Explanation of reference numerals in the drawings:
[0015] 1, mold sleeve, 2, mold cavity, 3, material inlet flow guide, 4, positioning step, 5, positioning groove, 6, mounting chamfer, 7, screw mounting hole. DETAILED DESCRIPTION
[0016] The utility model provides a kind of mold sleeve of replacement machine platform pressurizes, solve the problem that extrusion mold is not matched in extrusion tonnage, cannot produce, by using the mold sleeve of new structure design realizes extruding large tonnage mold with small tonnage machine platform, to balance order, save cost.
[0017] Please refer to Figure 1 、 Figure 2The utility model provides a kind of die sleeve of replacement machine platform pressure material, it is shell cover shape, die sleeve 1 with die cavity 2 and inlet guide port 3 there is, die cavity 2 and inlet guide port 3 are communicated and in from inlet to discharge direction through die sleeve 1.Die cavity 2 is used to accommodate, install fixed die, inlet guide port 3 is located in the inlet side of die.Inlet guide port 3 is gradually enlarged horn mouth shape from inlet to discharge direction, and, the diameter of inlet guide port 3 inlet side is consistent with the diameter of raw material bar that extruding platform is applicable, the diameter of inlet guide port 3 discharge side is less than die diameter, and with the diameter of raw material bar that die needs is consistent.
[0018] In the scheme, the used die is extrusion die with relatively large extrusion tonnage, and the diameter size is also relatively large; the used extruding machine platform is machine platform with smaller extrusion tonnage, and the diameter size of extrusion cylinder outlet and the used raw material aluminum bar is also smaller.If die sleeve of the scheme is not used, and die is directly installed, profiled material will not be normally formed due to less feeding of small machine platform.After installation of die with die sleeve of the scheme, extrusion cylinder discharge side is connected with inlet guide port 3 inlet side of die sleeve 1, and raw material aluminum bar can be matched into inlet guide port 3, and then the radius of die inlet side is enlarged through horn mouth structure, which is equivalent to enlarging bar diameter, so as to be matched with the size of die inlet side, so that extrusion production can be carried out.
[0019] More specifically, the inner side of die cavity 2 is formed with positioning step 4 at inlet side, the positioning step 4 is formed between different diameter parts in die cavity 2, and the side towards discharge side is plane (annular), inclined surface (conical) or curved surface, the positioning step 4 is matched with the shape of die outer side at inlet side, so that die can be better installed and positioned, and matched with die to ensure that die is fixed during extrusion.
[0020] The inner side of die cavity 2 is formed with positioning groove 5 at discharge side, for example, four positioning grooves are uniformly distributed in circumference, and the outer side of die also has groove, and die is positioned after positioning groove 5 is aligned with the groove of die outer side. The inner side of die cavity 2 is open at discharge side and has installation chamfer 6, so that die is more convenient to install. Die sleeve 1 has screw mounting hole 7 at the side position of die cavity 2, and die sleeve can be positioned as a whole by screw.
[0021] In summary, the die sleeve of replacement machine platform pressure material adopts the structure of guide flow and die sleeve combination, and in use, die with relatively large extrusion tonnage is installed in die cavity, die sleeve wraps die and protects die, and the whole is installed in extruding machine with relatively small extrusion tonnage, and after raw material aluminum bar is fed, it first passes through horn mouth structure which is gradually expanded, so that aluminum feeding range can be expanded to the diameter required by die, and then enters the inside of die. Thus, for example, 1460T machine platform can be used to press die of original 1800T machine platform, so that production can be more flexibly adjusted, order can be balanced, and cost can be saved.
Claims
1. A die set for displacing a material of a machine table, characterized by, The mold cavity (2) and the feeding guide opening (3) are connected and run through the mold sleeve (1) in the feeding to discharging direction; the mold cavity (2) is used for accommodating, installing and fixing the mold, and the feeding guide opening (3) is located at the feeding side of the mold; the feeding guide opening (3) is in the shape of a horn opening gradually expanding in the feeding to discharging direction; the diameter of the feeding side of the feeding guide opening (3) is consistent with the diameter of the raw material bar suitable for the extruding machine table, and the diameter of the discharging side of the feeding guide opening (3) is smaller than the diameter of the mold and consistent with the diameter of the raw material bar required by the mold.
2. The die set for a replacement press according to claim 1, wherein, The inner side surface of the mold cavity (2) is formed with a positioning step (4) at the feeding side, and the positioning step (4) is matched with the shape of the feeding side of the outer side surface of the mold.
3. The die set for a replacement press according to claim 1, wherein, The inner side surface of the mold cavity (2) is formed with a positioning groove (5) at the discharging side.
4. The die set for a replacement press according to claim 1, wherein, The inner side surface of the mold cavity (2) is open at the discharging side and has an installation chamfer (6).
5. The die set for a replacement press according to claim 1, wherein, The mold sleeve (1) has a screw installation hole (7) at the side position of the mold cavity (2).