Automatic circulation tool disc capable of achieving laser welding
By designing an automated transfer tooling tray for laser welding, integrating weld inspection with the production line, and automatically separating defective workpieces, the problem of separating weld inspection from the production line in existing technologies is solved, thus improving production efficiency.
Patent Information
- Application Number
- CN202422697981.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-11-05
AI Technical Summary
In existing laser welding equipment, weld inspection is separated from the production line after welding, which requires workers to manually sort out unqualified workpieces, affecting production efficiency.
Design an automated transfer tooling tray for laser welding, comprising first and second conveyor belts, weld inspection equipment, pushing components and control module, to achieve automated integration of weld inspection and production line, automatically separating defective workpieces into collection boxes through the pushing components, and conveying qualified workpieces to subsequent processing.
It has achieved automated integration of the weld inspection process, automatically separated unqualified workpieces, improved production efficiency, reduced manual operation, and enhanced the overall integration of the production line.
Smart Images

Figure CN223518903U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to laser welding technical field more particularly to a kind of laser welding automatic flow tooling plate. BACKGROUND
[0002] Laser welding is a kind of high-efficiency precision welding method using high-energy density laser beam as heat source, which makes metal locally melt and solidify by focusing laser beam on the welding part, so as to realize welding. Laser welding has many advantages, including low heat input, small welding deformation, not affected by electromagnetic field, etc.
[0003] The deficiencies of prior art are as follows: under prior art, after the workpiece is welded by laser welding equipment, the workpiece weld is detected by detection equipment by workers, after detection, if unqualified, the workpiece needs to be manually moved to the area of collecting and storing defective products, if qualified, the workpiece needs to be moved to the production line for subsequent production and processing. At present, the detection process and the production line of workpiece are separated from each other, and the integration degree is not high, which brings inconvenience to workers and affects the efficiency of production and processing. UTILITY MODEL CONTENT
[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides a laser welding automatic flow tooling plate to solve the problems in the above background.
[0005] The utility model provides the following technical scheme: a kind of laser welding automatic flow tooling plate, including first mounting frame and second mounting frame, first mounting frame is installed with first conveying belt, second mounting frame is installed with second conveying belt, first mounting frame top is fixedly installed with support frame, support frame top is fixedly installed with weld detection equipment, support frame one side is installed with push component.
[0006] The push component includes a moving plate, a support shell, a motor and a receiving frame. The moving plate is slidingly installed at the bottom of the support shell. The moving plate is fixedly installed with a main rack at the bottom. The receiving frame is fixedly installed with a vice rack at the top. The vice rack is provided with a moving rod at the top. The moving rod is fixedly installed with a gear on the surface. The moving plate is fixedly installed with a push plate on one side.
[0007] Preferably, the support shell is fixedly connected between the support frame and the connecting frame. A T-shaped slot is formed in the support shell. A T-shaped block is fixedly connected to the top of the moving plate. The surface of the T-shaped block is slidingly connected with the slot wall of the T-shaped slot.
[0008] Preferably, the receiving frame is fixedly connected between the first mounting frame, a guide ring is fixedly installed on the top of the receiving frame, one end of the movement rod extends into the guide ring, and the one end of the movement rod and the inner wall of the guide ring form a sliding guide fit.
[0009] Preferably, the gear is located between the main rack and the auxiliary rack, the top of the gear is fixedly connected with the bottom of the main rack, and the bottom of the gear is meshingly connected with the top of the auxiliary rack.
[0010] Preferably, the first connecting rod and the second connecting rod are arranged between the motor output end and the movement rod, one end of the first connecting rod is fixedly connected with the motor output end, the other end of the first connecting rod is hingedly connected with one end of the second connecting rod, and the other end of the second connecting rod is hingedly connected with the movement rod.
[0011] Preferably, the control module is fixedly installed on the top of the support frame, the weld detection device is electrically connected with the control module, and the control module is electrically connected with the motor.
[0012] Preferably, the first mounting frame is fixedly installed with an inclined guide plate, and the bottom of the guide plate is provided with a collecting box.
[0013] The technical effects and advantages of the present application are as follows:
[0014] The present application solves the problems of the prior art, and can automatically detect the weld of the workpiece after the laser welding equipment welds the workpiece. If the weld is unqualified, the push plate can push the workpiece from the first conveying belt into the collecting box. If the weld is qualified, the workpiece can be moved from the first conveying belt to the second conveying belt, and the second conveying belt can convey the workpiece to the subsequent production and processing equipment. The detection process of the workpiece weld is integrated into the production line, and the unqualified workpiece can be automatically separated from the production line without manual operation. The whole process is integrated and highly automated, and the work efficiency is greatly improved. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is a whole structure schematic view of the present application.
[0016] Figure 2 It is a whole structure schematic view of the present application.
[0017] Figure 3 It is a push assembly structure schematic view of the present application.
[0018] Figure 4 It is a push assembly structure schematic view of the present application.
[0019] Figure 5 It is a receiving frame structure schematic view of the present application.
[0020] Figure 6 The support shell sectional view of the utility model.
[0021] The figure signs are: 1, first mounting frame;11, first conveying belt;12, guide plate;13, collecting box;2, second mounting frame;21, second conveying belt;3, support frame;4, weld joint detection equipment;41, control module;5, pushing assembly;51, moving plate;511, T-shaped block;52, support shell;521, connecting frame;53, motor;531, first connecting rod;532, second connecting rod;54, main rack;55, pushing plate;56, receiving frame;561, sub rack;562, guide ring;57, moving rod;58, gear. DETAILED DESCRIPTION
[0022] The technical scheme in the utility model will be described clearly and completely below in combination with the drawings in the utility model, and additionally, the forms of each structure recorded in the following implementation manners are only examples, and the automatic flow-through tooling plate capable of realizing laser welding involved in the utility model is not limited to each structure recorded in the following implementation manners, and all other implementation manners obtained by the ordinary skilled in the art without making creative efforts belong to the protection range of the utility model.
[0023] The utility model provides a kind of automatic flow-through tooling plate capable of realizing laser welding, including first mounting frame 1 and second mounting frame 2, first mounting frame 1 is installed with first conveying belt 11, second mounting frame 2 is installed with second conveying belt 21, first mounting frame 1 top is fixedly installed with support frame 3, support frame 3 top is fixedly installed with weld joint detection equipment 4, support frame 3 side is installed with pushing assembly 5, weld joint detection equipment 4 is using the principle of X-ray, by irradiating weld joint, according to the method that the inside defect of weld joint is automatically detected according to the intensity of through ray, weld joint detection equipment 4 is existing weld joint detection technology, not repeat here.
[0024] Pushing assembly 5 includes moving plate 51, support shell 52, motor 53 and receiving frame 56, moving plate 51 is slidably installed in support shell 52 bottom, moving plate 51 bottom is fixedly installed with main rack 54, receiving frame 56 top is fixedly installed with sub rack 561, sub rack 561 top is provided with moving rod 57, moving rod 57 surface is fixedly installed with gear 58, moving plate 51 side is fixedly installed with pushing plate 55.
[0025] Further, the support shell 52 top is fixedly connected with the support frame 3 through the connecting frame 521, the support shell 52 is internally provided with a T-shaped slot, the movement plate 51 top is fixedly connected with a T-shaped block 511, the T-shaped block 511 surface is slidably connected with the T-shaped slot wall, the T-shaped block 511 and the T-shaped slot mutually cooperate to ensure the movement plate 51 movement stability, the bearing frame 56 is fixedly connected with the first mounting frame 1, the bearing frame 56 top is fixedly installed with a guide ring 562, the movement rod 57 one end extends into the guide ring 562, and the movement rod 57 one end and the guide ring 562 inner wall form a sliding guide cooperation.
[0026] Further, the gear 58 is located between the main rack 54 and the auxiliary rack 561, the gear 58 top is fixedly connected with the main rack 54 bottom, the gear 58 bottom is meshingly connected with the auxiliary rack 561 top, the motor 53 output end is provided with a first connecting rod 531 and a second connecting rod 532 between the movement rod 57, the first connecting rod 531 one end is fixedly connected with the motor 53 output end, the first connecting rod 531 other end is hingedly connected with the second connecting rod 532 one end, the second connecting rod 532 other end is hingedly connected with the movement rod 57, the motor 53 can drive the first connecting rod 531 rotation around the motor 53 output shaft, the first connecting rod 531 rotation can drive the movement rod 57 and the gear 58 synchronous movement along the auxiliary rack 561 length direction through the second connecting rod 532, since the gear 58 and the auxiliary rack 561 are meshingly connected, the gear 58 movement can rotate around its own axis, the gear 58 rotation can drive the main rack 54 synchronous movement along its own length direction.
[0027] Further, the support frame 3 top is fixedly installed with a control module 41, the welding seam detection equipment 4 is electrically connected with the control module 41, the control module 41 is electrically connected with the motor 53, the welding seam detection equipment 4 can detect the workpiece welding seam, the detected result is transmitted to the control module 41 in the form of electric signal, the control module 41 then sends corresponding instructions to the motor 53 according to the electric signal.
[0028] Further, the first mounting frame 1 is fixedly installed with an inclined guide plate 12, the guide plate 12 bottom is provided with a collection box 13, when the push plate 55 pushes the workpiece from the first conveying belt 11 to the guide plate 12, the workpiece can slide to the collection box 13 under its own gravity along the guide plate 12.
[0029] The utility model discloses a working principle: actual work time, the workpiece after welding through laser welding equipment enters first conveying belt 11, and first conveying belt 11 conveys the workpiece to the bottom of weld detection equipment 4, and weld detection equipment 4 detects the weld of workpiece, and the result of detection is transferred to control module 41 in the form of electric signal, if the weld is unqualified, then control module 41 sends the instruction to motor 53, and control motor 53 runs, and motor 53 drives first connecting rod 531 to rotate around motor 53 output shaft, and first connecting rod 531 rotates and drives movement rod 57 and gear 58 to move along the length direction of sub rack 561 synchronously, because gear 58 and sub rack 561 are mutually engaged, gear 58 rotates around its own axis while moving, and gear 58 rotates and drives main rack 54 to move along its length direction synchronously, and movement plate 51 and push plate 55 also move synchronously as a whole, and T-shaped block 511 slides along T-shaped groove synchronously while movement plate 51 moves, and the movement of push plate 55 is divided into two stages, first, push plate 55 pushes the workpiece of unqualified weld from first conveying belt 11 to guide plate 12, and the workpiece slides along guide plate 12 and falls into collecting box 13, and then push plate 55 reversely moves and returns to the initial position, and motor 53 stops running.
[0030] If the weld is qualified, then control module 41 does not control motor 53 to run, and the workpiece of qualified weld moves to second conveying belt 21 from first conveying belt 11, and second conveying belt 21 conveys the workpiece to subsequent production and processing equipment.
[0031] Finally, the following points should be noted: first, in the description of the present application, it should be pointed out that, unless otherwise specified and limited, the terms "installation", "connection", "connection" should be understood broadly, which can be mechanical connection or electrical connection, or the communication between two elements, or direct connection, "up", "down", "left", "right" and the like are only used to indicate the relative positional relationship, when the absolute position of the described object changes, the relative positional relationship may change;
[0032] Secondly: the utility model discloses the embodiment of the drawings, only relate to the structure involved in the embodiment of the present disclosure, other structures can refer to the usual design, under the condition of no conflict, the same embodiment and different embodiments of the utility model can be combined with each other;
[0033] Finally: the above only for the preferred embodiment of the utility model, and does not limit the utility model, any modification, equivalent replacement, improvement etc. made within the spirit and principle of the utility model should be included in the protection scope of the utility model.
Claims
1. A laser welding automatic flow conversion tooling tray comprising a first mounting frame (1) and a second mounting frame (2), characterized in that, The first mounting frame (1) is provided with a first conveying belt (11), the second mounting frame (2) is provided with a second conveying belt (21), the top of the first mounting frame (1) is fixedly provided with a supporting frame (3), the top of the supporting frame (3) is fixedly provided with a weld joint detection device (4), and one side of the supporting frame (3) is provided with a pushing assembly (5). The pushing assembly (5) comprises a moving plate (51), a supporting shell (52), a motor (53) and a receiving frame (56), the moving plate (51) is slidably arranged at the bottom of the supporting shell (52), the bottom of the moving plate (51) is fixedly provided with a main rack (54), the top of the receiving frame (56) is fixedly provided with a sub-rack (561), the top of the sub-rack (561) is provided with a moving rod (57), the surface of the moving rod (57) is fixedly provided with a gear (58), and one side of the moving plate (51) is fixedly provided with a pushing plate (55).
2. The laser-weldable automated flow-through tooling tray of claim 1, wherein, The top of the supporting shell (52) is fixedly connected with the supporting frame (3) through a connecting frame (521), a T-shaped groove is formed in the supporting shell (52), and a T-shaped block (511) is fixedly connected to the top of the moving plate (51).
3. The laser-weldable automated flow tray of claim 1, wherein, The receiving frame (56) is fixedly connected with the first mounting frame (1), a guide ring (562) is fixedly arranged on the top of the receiving frame (56), one end of the moving rod (57) extends into the guide ring (562), and the one end of the moving rod (57) is in sliding guide connection with the inner wall of the guide ring (562).
4. The laser-weldable automated flow tray of claim 1, wherein, The gear (58) is located between the main rack (54) and the sub-rack (561), the top of the gear (58) is fixedly connected with the bottom of the main rack (54), and the bottom of the gear (58) is in meshing connection with the top of the sub-rack (561).
5. The laser-weldable automated flow tray of claim 1, wherein, First and second connecting rods (531) and (532) are arranged between the output end of the motor (53) and the moving rod (57), one end of the first connecting rod (531) is fixedly connected with the output end of the motor (53), the other end of the first connecting rod (531) is hingedly connected with one end of the second connecting rod (532), and the other end of the second connecting rod (532) is hingedly connected with the moving rod (57).
6. The laser-weldable automated flow tray of claim 1, wherein, The top of the supporting frame (3) is fixedly provided with a control module (41), the weld joint detection device (4) is electrically connected with the control module (41), and the control module (41) is electrically connected with the motor (53).
7. The laser-weldable automated flow tray of claim 1, wherein, The first mounting frame (1) is fixedly provided with an inclined guide plate (12), and the bottom of the guide plate (12) is provided with a collecting box (13).