Device for quickly splicing steel plates of wind power steel pipe pile

By using a non-powered roller and telescopic adjustment device during the splicing of steel plates for wind power steel pipe piles, the problem of movement and positioning difficulties caused by the heavy weight of the steel plates was solved, achieving efficient and safe steel plate splicing, improving welding quality and reducing costs.

CN223518967UActive Publication Date: 2025-11-07CCCC THIRD HARBOR ENGINEERING CO LTD
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Patent Information

Application Number
CN202422903511.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-11-07
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

In the existing technology, during the splicing of steel plates for wind power steel pipe piles, the heavy weight of the steel plates and the friction make movement and positioning difficult, resulting in low assembly efficiency and problems such as unstable welding quality, high cost, and safety hazards.

Method used

It adopts a basic frame with longitudinally arranged non-powered rollers and telescopic adjustment devices, including a nested structure of inner rods and outer tubes, combined with an adjustable base, to achieve easy sliding and precise positioning of steel plates, reduce friction, and improve efficiency and safety.

Benefits of technology

This process enables efficient, precise, and safe splicing of steel plates, reducing costs, improving assembly efficiency, minimizing safety hazards, and enhancing welding quality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223518967U_ABST
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Abstract

The utility model discloses a device for quickly splicing wind power steel pipe pile steel plates. The device comprises a foundation framework, an unpowered roller, an adjusting device base and a telescopic adjusting device. A plurality of unpowered rollers are longitudinally mounted on the basic framework, adjusting device bases are mounted on two sides and one end of the basic framework, and the telescopic adjusting devices are mounted on the adjusting device bases. By means of ingenious design and efficient component combination, high efficiency, flexibility, stability and safety in the rapid splicing process of the wind power steel pipe pile steel plates are achieved, and powerful technical support is provided for development of the wind power industry.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of wind power steel pipe pile preparation, specifically relates to a device for wind power steel pipe pile steel plate fast splicing. BACKGROUND

[0002] The wind power steel pipe pile is mainly composed of cylinder segments, the cylinder segment is rolled after being spliced and welded by steel plates, butt welding is adopted for the steel plate welding, and a conventional method is to use a steel platform, place two steel plates on the steel platform and then splice the steel plates, and rigid telescopic rods are used to assemble the two steel plates in place during splicing.

[0003] However, the rigid telescopic rods need to be welded with the two steel plates during use, and the assembly process on the steel platform is difficult due to the large weight of the steel plates and the friction between the steel plates and the steel platform, thereby reducing the assembly efficiency, and the rigid telescopic rods need to be welded with the two steel plates, which not only increases the workload but also may cause the assembly time to be prolonged. In addition, although the use of the rigid telescopic rods ensures the positioning accuracy of the steel plates to a certain extent, the heat deformation and residual stress generated during the welding process may cause unstable welding quality, and the friction between the steel plates and the steel platform may also cause scratches or deformation on the surface of the steel plates, thereby affecting the welding quality. Moreover, the production cost is increased due to the materials and labor costs required for the welding of the rigid telescopic rods, and the cost is further increased due to the low assembly efficiency, the need to increase labor or prolong the production cycle. The steel plates are heavy, and there are safety hazards during handling and positioning, and there is a risk of work accidents, and sparks and flying objects may be generated during the welding process of the rigid telescopic rods, thereby increasing the risk of fire and explosion. SUMMARY

[0004] The utility model aims at providing a device for wind power steel pipe pile steel plate fast splicing to solve the problems in the background.

[0005] To achieve the above object, the utility model provides the following technical scheme: a device for wind power steel pipe pile steel plate fast splicing, including base skeleton, unpowered cylinder, adjusting device base and telescopic adjusting device.

[0006] A plurality of unpowered cylinders are longitudinally arranged on the base skeleton, adjusting device bases are arranged on both sides and one end of the base skeleton, and the telescopic adjusting device is arranged on the adjusting device base.

[0007] Preferably, the telescopic adjusting device includes an inner rod and an outer tube, the inner rod is nested in the outer tube, and the position of the steel plate is adjusted by the telescopic movement between the inner rod and the outer tube.

[0008] Preferably, the telescopic adjusting device further comprises a sleeve, which is arranged between the inner rod and the outer tube to reduce friction and improve the smoothness of telescopic movement.

[0009] Preferably, the adjusting device base is a height-adjustable and detachable base, which is used to adjust the installation position and height of the base according to the position of the workpiece to be machined.

[0010] Preferably, the telescopic adjusting device is a jack.

[0011] The technical effects and advantages of the present application are as follows:

[0012] 1. By longitudinally arranging multiple unpowered rollers on the base framework, the steel plate can easily slide on the rollers, greatly simplifying the handling and positioning process of the steel plate and improving the work efficiency; the introduction of the telescopic adjusting device (such as a jack or a nested inner rod and outer tube structure) enables the position of the steel plate to be accurately and quickly adjusted, meeting the dual requirements of accuracy and speed in the steel plate splicing process of the wind power steel pipe pile.

[0013] 2. The telescopic adjusting device not only has a telescopic function, but also reduces friction through the design of the sleeve, further improving the smoothness and accuracy of the adjustment; the adjusting device base is designed to be height-adjustable and detachable, which makes the device adaptable to workpieces of different sizes and positions without the need for extensive modification of the device itself, reducing costs and improving versatility.

[0014] 3. The solid base framework and stable adjusting device base provide good support for the entire device, ensuring the stability and safety of the steel plate during the splicing process; the telescopic adjusting device usually has high carrying capacity and can meet the adjustment requirements of large and heavy steel plates, further improving the safety of the work.

[0015] 4. The detachable adjusting device base and telescopic adjusting device design makes the maintenance of the device more convenient, and once a component fails, it can be quickly replaced or repaired, achieving high efficiency, flexibility, stability and safety in the process of rapid splicing of the wind power steel pipe pile steel plate, providing strong technical support for the development of the wind power industry. BRIEF DESCRIPTION OF DRAWINGS

[0016] Fig. 1 is a structural schematic view of the present application;

[0017] Fig. 2 is a side view of the present application.

[0018] In the figure: base framework-1, unpowered roller-2, adjusting device base-3, telescopic adjusting device-4, inner rod-41, outer tube-42. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the utility model will be apparently and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all the other embodiments obtained by the ordinary skilled in the art without creative labor fall within the scope of protection of the utility model.

[0020] As Figs. 1-2 A specific embodiment of the device for the wind power steel pipe pile steel plate fast splicing plate is shown: including the base framework 1, the unpowered roller 2, the adjusting device base 3 and the telescopic adjusting device 4;

[0021] A plurality of unpowered rollers 2 are longitudinally arranged on the base framework 1, and the adjusting device base 3 is arranged on both sides and one end of the base framework 1, the telescopic adjusting device 4 is arranged on the adjusting device base 3, the telescopic adjusting device 4 includes the inner rod 41 and the outer tube 42, the inner rod 41 is nested in the outer tube 42, so that the position of the steel plate is adjusted through the telescopic movement between the inner rod 41 and the outer tube 42; the unpowered roller 2 can make the steel plate easily slide on the roller, greatly simplifying the carrying and positioning process of the steel plate and improving the work efficiency; the telescopic adjusting device 4 can accurately and quickly adjust the position of the steel plate, meeting the dual requirements of accuracy and speed in the steel plate splicing process of the wind power steel pipe pile;

[0022] The telescopic adjusting device 4 further includes a sleeve, and the sleeve is arranged between the inner rod 41 and the outer tube 42; the sleeve design reduces friction, further improving the smoothness and accuracy of the adjustment;

[0023] The adjusting device base 3 is a height-adjustable and detachable base; the adjusting device base is designed to be height-adjustable and detachable, and this flexibility enables the device to adapt to workpieces of different sizes and different positions without the need for substantial modification of the device itself, thereby reducing costs and improving versatility.

[0024] In use, two sets of fast splicing plate devices are placed symmetrically, then the steel plates are placed on the two devices, and then the relative positions of the two steel plates are easily moved with the help of the unpowered roller device according to the telescopic adjusting device according to the position of the steel plate; after the steel plates are adjusted to the best state, they can be directly welded.

[0025] In summary, the utility model realizes efficient, flexible, stable and safe in the process of fast splicing plate of wind power steel pipe pile steel plate through ingenious design and efficient component combination, and provides strong technical support for the development of the wind power industry.

[0026] The applicant further states that the implementation method and device structure of the utility model are illustrated by the above-mentioned embodiments, but the utility model is not limited to the above-mentioned embodiments, namely, it does not mean that the utility model must rely on the above-mentioned method and structure to be implemented. The skilled in the art should understand that any improvement of the utility model, equivalent replacement of the implementation method selected by the utility model, addition of steps, selection of specific modes and the like all fall within the protection scope and disclosed scope of the utility model.

[0027] The utility model is not limited to the above-mentioned embodiments, and all modes for realizing the purpose of the utility model by using similar structures and methods of the utility model fall within the protection scope of the utility model.

Claims

1. A device for rapid assembly of steel plates for wind power steel pipe piles, characterized in that: It comprises a base skeleton (1), unpowered rollers (2), an adjusting device base (3) and telescopic adjusting devices (4). A plurality of unpowered rollers (2) are longitudinally arranged on the base skeleton (1), and an adjusting device base (3) is arranged on each side and one end of the base skeleton (1), and the telescopic adjusting devices (4) are arranged on the adjusting device base (3).

2. The device for quickly splicing the steel plates of the wind power steel pipe pile according to claim 1, characterized in that: The telescopic adjusting device (4) comprises an inner rod (41) and an outer tube (42), the inner rod (41) is nested in the outer tube (42), and the position of the steel plate is adjusted through telescopic movement between the inner rod (41) and the outer tube (42).

3. The device for quickly splicing the steel plates of the wind power steel pipe pile according to claim 2, characterized in that: The telescopic adjusting device (4) further comprises a sleeve, and the sleeve is arranged between the inner rod (41) and the outer tube (42) to reduce friction and improve the smoothness of telescopic movement.

4. The device for quickly splicing the steel plates of the wind power steel pipe pile according to claim 1, characterized in that: The adjusting device base (3) is a height-adjustable and detachable base, so that the installation position and height of the base can be adjusted according to the position of the workpiece to be machined.

5. The device for quickly splicing the steel plates of the wind power steel pipe pile according to claim 1, characterized in that: The telescopic adjusting device (4) is a jack.