Spring mounting device and spring assembling equipment
By designing a spring mounting device with a rotating rod and mounting bend, the problems of low installation efficiency and poor consistency of existing springs were solved, realizing automated installation and high-yield spring assembly.
Patent Information
- Application Number
- CN202423106689.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-12-16
AI Technical Summary
The existing spring installation process is inefficient, labor-intensive, and has poor assembly consistency and yield. Manual installation results in a 1% defect rate in spring assembly.
Design a spring mounting device, including a rotating rod, an elastic element, and a mounting bend. The circumferential dimension is changed by the elastic element on the rotating rod to facilitate spring pickup, and the eccentric structure of the mounting bend applies force to the spring during the pressing process to achieve automated installation.
This improved spring installation efficiency and assembly yield, reduced the risk of springs falling off, and ensured assembly consistency and quality.
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Figure CN223519075U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to spring installation technical field, especially a kind of spring mounting device and spring assembly equipment. BACKGROUND
[0002] The existing spring installation is picked up by artificial spring, is loaded into the spring hole of pump body cylinder, and spring is loaded into cylinder spring hole using clamp. Artificial installation spring exists operation efficiency low, and worker's labor intensity is big, and in the process of large batch operation, the problem of poor assembly consistency. Artificially spring is driven into hole, and there is about 1% of spring assembly failure that needs rework. Therefore, the industry is exploring the automatic assembly operation mode of spring, how to realize the automatic installation of spring and improve installation efficiency is the technical problem that the industry urgently needs to solve at present. UTILITY MODEL CONTENT
[0003] The utility model aims at providing a kind of spring mounting device and spring assembly equipment, it is favorable to improve spring installation efficiency, realize automatic installation, improve assembly consistency and assembly yield.
[0004] In a first aspect, the utility model provides a kind of spring mounting device, comprising:
[0005] Rotary rod;
[0006] Elastic member, the elastic member is installed on the rotary rod, for picking up spring;Wherein, the spring includes the guide portion and installation portion connected, the diameter of the guide portion is greater than the diameter of the installation portion;
[0007] Mounting elbow, the mounting elbow is located on the rotary rod, and is used for being resisted with the spring.
[0008] In optional implementation, the elastic member is located on the outer periphery of the rotary rod, for changing the circumferential dimension of the rotary rod;The circumferential dimension of the rotary rod is greater than the diameter of the installation portion, and less than the diameter of the guide portion.
[0009] In optional implementation, the axis of the mounting elbow is arranged at an angle with the axis of the rotary rod.
[0010] In optional implementation, the mounting elbow is sleeved on the rotary rod, and holds the elastic member.
[0011] In optional implementation, the mounting elbow is provided with first mounting hole and second mounting hole, the axis of the first mounting hole is arranged at an angle with the axis of the rotary rod, and the first mounting hole is used to be sleeved on the rotary rod;The second mounting hole is used to be threaded with fixing member, to fix the mounting elbow on the rotary rod.
[0012] In an optional embodiment, the rotating rod comprises a pickup portion, a fixed elbow portion and a transmission portion connected in sequence; the elastic member is mounted on the pickup portion; the fixed elbow portion is used for arranging the mounting elbow; and the transmission portion is used for connecting with an external power source.
[0013] In an optional embodiment, one end of the elastic member is connected with the pickup portion, and the other end extends in an axial direction away from the fixed elbow portion, extends to a peripheral side surface of the pickup portion, or extends to an end surface of the pickup portion away from the fixed elbow portion.
[0014] In an optional embodiment, a driving member is further included, and the driving member is in transmission connection with the rotating rod.
[0015] In an optional embodiment, the mounting elbow has an arc surface used for resisting the spring.
[0016] In a second aspect, the utility model provides a spring assembly equipment, including spring arrangement device and the spring mounting device of any one of preceding embodiment, the spring mounting device is used for picking up the spring after the arrangement of spring arrangement device, and install the spring to target installation hole.
[0017] The spring mounting device and the spring assembly equipment have the following beneficial effects:
[0018] The elastic member is arranged on the rotating rod, so that the circumferential dimension of the rotating rod can be changed conveniently, the rotating rod and the spring are better matched, the spring is picked up conveniently and reliably, and the spring is not easy to fall off. The mounting elbow is arranged, the mounting elbow is in resistance with the spring during the spring press-fitting process, so that the spring is continuously applied with force, the spring is conveniently punched into the installation hole, and the installation efficiency and the assembly yield are improved. BRIEF DESCRIPTION OF DRAWINGS
[0019] In order to more clearly illustrate the specific embodiments of the utility model or the technical solutions in the prior art, the following will briefly introduce the drawings needed to be used in the specific embodiments or the prior art description. Obviously, the drawings described below are some embodiments of the utility model, and those skilled in the art can also obtain other drawings according to these drawings without creative labor.
[0020] Figure 1 The overall structure schematic diagram of the spring mounting device provided by the embodiments of the utility model is shown in the figure.
[0021] Figure 2 The structure schematic diagram of the spring installed by the spring mounting device provided by the embodiments of the utility model is shown in the figure.
[0022] Figure 3The structure schematic view of the rotating rod of the spring mounting device provided by the embodiment of the utility model;
[0023] Figure 4 The structure schematic view of the mounting elbow of the spring mounting device provided by the embodiment of the utility model;
[0024] Figure 5 For Figure 4 The cross-sectional structure schematic view of A-A in the middle;
[0025] Figure 6 The structure schematic view of the spring mounting device provided by the embodiment of the utility model in the state of picking up the spring;
[0026] Figure 7 The structure schematic view of the spring mounting device provided by the embodiment of the utility model in the state of completing picking up the spring;
[0027] Figure 8 The structure schematic view of the spring mounting device provided by the embodiment of the utility model in the state of moving the spring to align the target mounting hole;
[0028] Figure 9 The structure schematic view of the spring mounting device provided by the embodiment of the utility model in the state of pressing the spring into the target mounting hole;
[0029] Figure 10 The structure schematic view of the spring mounting device provided by the embodiment of the utility model in the state of withdrawing from the target mounting hole.
[0030] Icon: 100 - spring mounting device; 10 - spring; 11 - guide part; 12 - mounting part; 110 - rotating rod; 111 - picking up part; 112 - elbow fixing part; 113 - transmission part; 120 - elastic piece; 130 - mounting elbow; 131 - first mounting hole; 132 - second mounting hole; 133 - arc surface; 140 - fixing piece; 200 - target mounting hole. DETAILED DESCRIPTION
[0031] In order to make the purpose, technical scheme and advantages of the embodiment of the utility model clearer, the technical scheme in the embodiment of the utility model will be described clearly and completely below in combination with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiments of the utility model, rather than all the embodiments. The components of the embodiment of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.
[0032] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely represents the preferred application of the application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.
[0033] It should be noted that similar reference numbers and letters refer to similar items in the following drawings, and therefore, once an item is defined in one drawing, it need not be further defined and explained in subsequent drawings.
[0034] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship commonly placed when the product of the present application is used, and are merely for the convenience of describing the present application and simplifying the description, and therefore, cannot be understood as indicating or implying that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore, cannot be understood as limiting the present application. In addition, the terms "first", "second", "third", and the like are only used for differentiation in description, and cannot be understood as indicating or implying relative importance.
[0035] In addition, the terms "horizontal", "vertical", "overhanging", and the like do not mean that the components must be absolutely horizontal or overhanging, but can be slightly inclined. For example, "horizontal" only means that its direction is more horizontal relative to "vertical", and does not mean that the structure must be completely horizontal, but can be slightly inclined.
[0036] In the description of the present application, it should also be noted that, unless otherwise explicitly specified and limited, the terms "provided", "mounted", "connected", "connected" should be broadly understood, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be the communication between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0037] Some embodiments of the present application will be described in detail below with reference to the accompanying drawings. In the case of no conflict, the following embodiments and features in the embodiments can be combined with each other.
[0038] In combination with Figure 1 and Figure 2The spring mounting device 100 can be used for automatic assembly of the spring 10, realizes picking up the spring 10 and hitting into the target mounting hole 200, and completes the installation of the spring 10. In the embodiment, the spring 10 installation in the compressor assembly process is taken as an example, and the spring 10 is installed into the spring 10 mounting hole of the cylinder. Of course, it is not limited to this, and the spring mounting device 100 can also be applied to other occasions requiring spring 10 assembly, so as to improve the installation efficiency and installation yield.
[0039] The spring mounting device 100 comprises a rotating rod 110, an elastic member 120 and a mounting elbow 130. The elastic member 120 is installed on the rotating rod 110 and is used for picking up the spring 10. The spring 10 comprises a guide part 11 and a mounting part 12 connected with each other, and the diameter L2 of the guide part 11 is greater than the diameter L1 of the mounting part 12. The mounting elbow 130 is arranged on the rotating rod 110 and is used for abutting against the spring 10. Since the elastic member 120 is arranged on the rotating rod 110, the circumferential size of the rotating rod 110 can be conveniently changed, so that the rotating rod 110 and the spring 10 are better matched, the spring 10 is conveniently and reliably picked up, and the spring 10 is not easy to fall off. Through the arrangement of the mounting elbow 130, the mounting elbow 130 abuts against the spring 10 to continuously apply force to the spring 10 during the spring 10 press-fitting process, so that the spring 10 is conveniently hit into the mounting hole, and the installation efficiency and assembly yield are improved.
[0040] In combination Figure 3 Optionally, the rotating rod 110 comprises a picking-up part 111, an elbow fixing part 112 and a transmission part 113 connected in sequence. The elastic member 120 is arranged on the outer periphery of the rotating rod 110, and specifically, the elastic member 120 is installed on the picking-up part 111. The elastic member 120 is used for changing the circumferential size of the rotating rod 110; the circumferential size D of the rotating rod 110 is greater than the diameter L1 of the mounting part 12 and is less than the diameter L2 of the guide part 11. In other words, the spring 10 has relatively large and small ends. The mounting part 12 belongs to the small end, and the guide part 11 belongs to the large end.
[0041] When the picking-up part 111 picks up the spring 10, one end of the guide part 11 of the spring 10 is inserted and can be partially inserted into the mounting part 12. The rotating rod 110 is in interference fit with the mounting part 12, so that the spring 10 is prevented from falling off during the process of picking up the spring 10 and moving after picking up the spring 10. The arrangement of the elastic member 120 not only facilitates the insertion into the large end of the spring 10, but also realizes the interference fit with the small end, and the structure is reliable.
[0042] Optionally, the elastic member 120 is made of a metal wire, such as a deformed steel wire or the like. The elastic member 120 can be in a sheet shape, a strip shape, or a rod shape, i.e., the cross-sectional shape of the elastic member 120 can be flexibly set according to actual conditions, including but not limited to a circular shape, a semicircular shape, an elliptical shape, a crescent shape, an arch shape, a triangular shape, a quadrilateral shape, a pentagonal shape, a hexagonal shape, or any polygonal shape, which is not specifically limited here. The material of the elastic member 120 can be metal or non-metal, such as plastic, rubber, or other materials, etc. In this embodiment, the elastic member 120 is made of an elastic steel wire. In this way, when inserted into the spring 10, the overall circumferential dimension of the rotating rod 110 and the elastic member 120 is reduced under the action of an external force, facilitating insertion into the mounting portion 12 of the spring 10. After the external force is removed, due to the restoring force of the elastic member 120, the elastic member 120 and the mounting portion 12 are favorably provided with an interference fit, thereby preventing the spring 10 from falling out of the rotating rod 110.
[0043] One end of the elastic member 120 is connected to the pickup portion 111, and the other end extends in an axial direction away from the elbow fixing portion 112, extending to the peripheral side surface of the pickup portion 111, or extending to the end surface of the pickup portion 111 away from the elbow fixing portion 112. The extension length of the elastic member 120 is not specifically limited, and the extension direction can be linear extension or winding in the circumferential direction of the rotating rod 110, extending in a spiral shape. One end of the elastic member 120 is connected to the pickup portion 111, and the connection method can be clamping, sleeving, inserting, bonding, riveting, or welding, etc., which is not specifically limited here.
[0044] In combination Figure 4 and Figure 5 Optionally, the mounting elbow 130 is sleeved on the rotating rod 110 and holds the elastic member 120. In this embodiment, the elbow fixing portion 112 of the rotating rod 110 is used to arrange the mounting elbow 130. That is, the mounting elbow 130 is sleeved on the elbow fixing portion 112. The mounting elbow 130 partially holds the elastic member 120 to limit the elastic member 120, and further fix the elastic member 120 on the rotating rod 110.
[0045] Optionally, the axis of the mounting elbow 130 is arranged at an angle with the axis of the rotating rod 110. That is, the mounting elbow 130 is designed as an eccentric structure. The angle B can be 5 degrees to 40 degrees, such as 5 degrees, 8 degrees, 10 degrees, 12 degrees, 15 degrees, 18 degrees, 20 degrees, 22 degrees, 24 degrees, 26 degrees, 28 degrees, 30 degrees, 35 degrees, or any value between 5 degrees and 40 degrees. The eccentric arrangement makes the spring 10 more efficient and labor-saving when installed into the target mounting hole 200, and the assembly consistency is better, improving the assembly yield of the spring 10.
[0046] Optionally, the mounting elbow 130 is provided with a first mounting hole 131 and a second mounting hole 132. The axis of the first mounting hole 131 forms an angle of 5-40 degrees with the axis of the rotating rod 110, and the first mounting hole 131 is arranged to be sleeved on the rotating rod 110. The shape and size of the first mounting hole 131 are adapted to the shape and size of the elbow fixing portion 112, respectively.
[0047] The second mounting hole 132 is used for the fixing member 140 to pass through, so as to fix the mounting elbow 130 on the rotating rod 110. In the embodiment, the axis of the second mounting hole 132 is substantially perpendicular to the axis of the rotating rod 110, or forms an angle of 60-80 degrees. The fixing member 140 includes but is not limited to a bolt, a pin shaft, etc.
[0048] Optionally, the mounting elbow 130 has an arc surface 133 for abutting against the spring 10. In the embodiment, the mounting elbow 130 is designed to be substantially hemispherical, i.e., has a spherical arc surface 133 abutting against the spring 10.
[0049] Optionally, the transmission portion 113 of the rotating rod 110 is used to be connected with an external power source. The external power source can be a driving member such as a motor or a cylinder, etc. The driving member is in driving connection with the transmission portion 113, and can drive the transmission portion 113 to rotate, so as to realize the rotation of the entire rotating rod 110 and the mounting elbow 130 along the axis of the rotating rod 110. Of course, the driving member can realize the movement or rotation of the rotating rod 110, or the movement and rotation at the same time. The number of the driving members is not limited, for example, two, one for realizing the movement of the rotating rod 110, and the other for realizing the rotation of the rotating rod 110.
[0050] When the spring 10 is pressed into the target mounting hole 200, the target mounting hole 200 in the embodiment is a spring 10 mounting hole of a cylinder of a compressor. The rotating rod 110 is rotated, so that the mounting elbow 130 and the rotating rod 110 are rotated together. Since the mounting elbow 130 is designed to be eccentric, during the rotation, the mounting elbow 130 applies pressure along the circumference of the spring 10 in turn, so that the spring 10 is gradually pressed into the target mounting hole 200. Since only a part or one side of the spring 10 is subjected to force at each moment during the pressing, the spring 10 is more easily pressed into the target mounting hole 200, and the required spring 10 pressing force is smaller. Moreover, during the rotation of the mounting elbow 130, the force applied to the spring 10 in turn is uniform in size in the circumferential direction, and the assembly consistency is good, which is beneficial to improve the assembly yield.
[0051] The utility model embodiment further provides a spring assembly equipment, including spring arrangement device and preceding spring mounting device 100, spring arrangement device is used for to spring 10 carries out early stage arrangement, such as to spring 10 carries out dispersion and position, namely separates spring 10 to single, and according to certain installation direction will single spring 10 in turn deposit to the installation area of waiting. Spring mounting device 100 is used to pick up the spring 10 after the arrangement of spring arrangement device, namely rotating lever 110 picks up spring 10 from the installation area of waiting, and through installation elbow 130 installs spring 10 into target installation hole 200. This is favorable to realize the automation installation of spring 10, improves the assembly efficiency and assembly yield of spring 10.
[0052] In combination Figures 6 to 10 In the embodiment, the installation method of spring 10 is as follows:
[0053] Rotating lever 110 picks up spring 10. Rotating lever 110 moves to spring 10, and stretches into and penetrates to installation part 12 of spring 10 from guide part 11 of spring 10. Due to the effect of elastic member 120, rotating lever 110 and installation part 12 are interference fit, which can prevent spring 10 from falling.
[0054] Rotating lever 110 is moved to make spring 10 align target installation hole 200. After the picking up of spring 10 is completed, rotating lever 110, installation elbow 130 and spring 10 move as a whole, rotating lever 110 drives spring 10 to move to target installation hole 200, and spring 10 aligns target installation hole 200. In the above picking up and aligning target installation hole 200 process, rotating lever 110 only moves, without rotating.
[0055] Spring 10 enters the press-fitting stage. Rotating lever 110 is rotated and moved, and rotating lever 110 rotates while moving towards target installation hole 200. Among them, installation elbow 130 realizes eccentric rotation under the rotating action of rotating lever 110, so as to press-fit spring 10 into target installation hole 200, and complete the press-fitting of spring 10. In the process, rotating lever 110 moves and rotates. Optionally, rotating lever 110 needs to rotate for about two to four seconds each time.
[0056] Then, rotating lever 110 exits from target installation hole 200. In the exit process, rotating lever 110 only moves, without rotating.
[0057] It should be noted that the hole diameter of the target mounting hole 200 is greater than the diameter of the mounting portion 12 and less than the diameter of the guide portion 11. When the mounting knob 130 is pressed into the spring 10, the entire spring 10 is pressed into the target mounting hole 200, that is, the guide portion 11 and the mounting portion 12 are both pressed into the target mounting hole 200. In this way, the spring 10 and the target mounting hole 200 achieve an interference fit, and the clamping force between the two is greater than the clamping force between the rotating rod 110 and the spring 10. Therefore, the rotating rod 110 can be withdrawn from the target mounting hole 200 under the action of an external force without taking out the spring 10.
[0058] In summary, the spring mounting device 100 and the spring assembly equipment provided by the embodiments of the present application have the following beneficial effects, including:
[0059] The elastic member 120 is arranged on the rotating rod 110, which facilitates changing the circumferential size of the rotating rod 110, so that the rotating rod 110 and the spring 10 are better matched, the spring 10 is easily picked up and reliably, and is not easy to fall off. By arranging the mounting knob 130, the mounting knob 130 is designed as an eccentric structure, and in the spring 10 pressing process, the mounting knob 130 rotates eccentrically and abuts against the spring 10 to continuously apply force to different parts of the spring 10, so as to facilitate the spring 10 to be driven into the target mounting hole 200, and improve the installation efficiency and assembly yield.
[0060] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, and not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part or all of the technical features; any modification, equivalent replacement, improvement, etc. should be included in the protection scope of the present application.
Claims
1. A spring mounting arrangement characterised in that, The spring mounting device comprises: a rotating rod (110); a resilient member (120) mounted on the rotating rod (110) for picking up a spring (10); wherein the spring (10) comprises a guide portion (11) and a mounting portion (12) connected to each other, and the diameter of the guide portion (11) is greater than the diameter of the mounting portion (12); a mounting knob (130) provided on the rotating rod (110) and used for abutting against the spring (10).
2. The spring mounting arrangement of claim 1, wherein The resilient member (120) is provided on the outer periphery of the rotating rod (110) for changing the circumferential dimension of the rotating rod (110); the circumferential dimension of the rotating rod (110) is greater than the diameter of the mounting portion (12) and less than the diameter of the guide portion (11).
3. The spring mounting arrangement of claim 1, wherein The axis of the mounting knob (130) is arranged at an angle with the axis of the rotating rod (110).
4. The spring mounting arrangement of claim 3, wherein The mounting knob (130) is sleeved on the rotating rod (110) and holds the resilient member (120).
5. The spring mounting arrangement of claim 4, wherein, The mounting knob (130) is provided with a first mounting hole (131) and a second mounting hole (132); the axis of the first mounting hole (131) is arranged at an angle with the axis of the rotating rod (110), and the first mounting hole (131) is used for sleeving on the rotating rod (110); the second mounting hole (132) is used for allowing a fixing member (140) to pass through so as to fix the mounting knob (130) on the rotating rod (110).
6. The spring mounting arrangement of claim 1, wherein The rotating rod (110) comprises a picking-up portion (111), a knob fixing portion (112) and a transmission portion (113) connected in sequence; the resilient member (120) is mounted on the picking-up portion (111), the knob fixing portion (112) is used for arranging the mounting knob (130), and the transmission portion (113) is used for connecting with an external power source.
7. The spring mounting arrangement of claim 6, wherein One end of the resilient member (120) is connected with the picking-up portion (111), and the other end extends in an axial direction away from the knob fixing portion (112) to the circumferential side surface of the picking-up portion (111) or to the end surface of the picking-up portion (111) away from the knob fixing portion (112).
8. The spring mounting arrangement of claim 1, wherein The spring mounting device further comprises a driving member in transmission connection with the rotating rod (110).
9. The spring mounting arrangement of any one of claims 1 to 8, wherein, The mounting knob (130) has an arc surface (133) for abutting against the spring (10).
10. A spring assembly apparatus, characterized by, The spring mounting device and the spring arranging device are used for picking up the spring (10) arranged by the spring arranging device and mounting the spring (10) into a target mounting hole (200).