Cutting equipment with anti-splashing structure for steel casting machining
By adding protective covers and baffles to the cutting equipment used for processing cast steel parts to create a closed space, and combining it with a conveyor belt and a dust collection system, the problem of flying debris was solved, and safety and cleanliness were improved.
Patent Information
- Application Number
- CN202422707078.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-11-07
AI Technical Summary
Existing cutting equipment for processing cast steel parts often produces flying debris during the cutting process, which can cause injury to surrounding equipment and workers.
A protective cover is installed on the cutting equipment, and the opening and closing of the feed inlet is controlled by a switch assembly. Combined with a baffle, a sealed space is formed to block flying debris. At the same time, a conveyor belt is used to transport the cast steel parts, and a dust collection system is used to collect the debris.
It effectively prevents debris from splashing out, protects surrounding equipment and personnel, and enables the recycling of debris, thus improving processing safety and cleaning efficiency.
Smart Images
Figure CN223519248U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to cast steel piece cutting equipment field, concretely relates to a cutting equipment with anti - splash structure is used in cast steel piece processing. BACKGROUND
[0002] Cast steel piece because it has high hardness, high strength, wear -resisting and other physical performance advantages, is widely used in the parts manufacturing in automobile industry, aerospace industry, energy industry, metallurgical industry and building industry, in the processing of cast steel piece, often need to use cutting equipment to cut cast steel piece.
[0003] At present, the existing cutting equipment for cast steel piece processing when cutting cast steel piece, because not having protection component, the cutting produced debris is easy to splash, it is inconvenient for subsequent cleaning to the surrounding instruments and staff cause harm.
[0004] Therefore, in view of the above existing cutting equipment for cast steel piece processing in the process of cutting cast steel piece, the cutting produced debris is easy to splash, it is inconvenient for subsequent cleaning to the surrounding instruments and staff cause harm, the existing cutting equipment for cast steel piece processing is improved, and a protective cover that can prevent splashing is installed, so that the debris is prevented from splashing during processing, and the surrounding instruments and staff are protected. UTILITY MODEL CONTENTS
[0005] In order to overcome the existing cutting equipment for cast steel piece processing in the process of cutting produced debris easy to splash, it is inconvenient for subsequent cleaning to the surrounding instruments and staff cause harm.
[0006] The technical scheme of the utility model is: a cutting equipment with anti - splash structure is used in cast steel piece processing, including support platform, conveyer belt, protective cover and the switch assembly that is combined by baffle and cylinder, the conveyer belt is installed on the support platform, the cast steel piece is placed on the conveyer belt, the protective cover is installed on the support platform, the cutting tool is installed in the protective cover, the feeding port is seted up on the protective cover, the switch assembly is installed on the protective cover and located in front of the feeding port.
[0007] Preferably, the protective cover is installed on the existing cutting equipment for cast steel piece processing, and the feeding port on the protective cover is opened or closed by the switch assembly, the protective cover blocks the feeding port with the baffle to form a closed space, and the protective cover and the baffle block the splashing debris in the closed space.
[0008] Preferably, the baffle is arranged at the front end of the feeding port, the cylinder is installed on the protective cover and connected to the baffle through the piston rod, the holes and grooves matched with the conveyer belt are arranged on the rear side of the protective cover and the baffle, and the height of the baffle is changed by the cylinder through the telescopic piston rod, so that the feeding port is exposed or hidden, and the feeding port is opened or closed.
[0009] As preferred, the left side of the support platform is provided with a dust collection box with a built-in fan, and a dust suction head connected with the dust collection box through a pipeline is inserted into the protective cover; the fan in the dust collection box is started, air in the dust collection box is discharged, a negative pressure is formed in the dust collection box, and the cuttings generated during cutting of the cast steel piece enter the dust collection box through the dust suction head along the pipeline for secondary recycling, thereby avoiding waste.
[0010] As preferred, the conveying belt is provided with left and right opposite three-jaw chucks, and the opposite side of each three-jaw chuck is fixedly connected with a rotating shaft; the three-jaw chuck is driven to rotate by rotating the rotating shaft, so as to drive the cast steel piece fixed on the three-jaw chuck to change the angle or even to overturn, thereby providing power for cutting of the cast steel piece.
[0011] As preferred, a column located above the conveying belt is sleeved on the outer side of the rotating shaft, a first motor connected with the rotating shaft is installed on the column, the first motor provides power for rotation of the rotating shaft, and the column provides support for installation of the first motor.
[0012] As preferred, the conveying belt is fixedly connected with left and right opposite two limiting plates, a threaded rod is inserted into each limiting plate, and a limiting post is fixedly connected in each limiting plate; a screw hole matched with the threaded rod is formed in the limiting post; when the threaded rod is rotated, the limiting post restricts the limiting post from rotating with the threaded rod, and the limiting post moves along the limiting post.
[0013] As preferred, a second motor is installed on the outer side of the limiting plate on the left side, and a transmission element of the second motor is connected with the threaded rod; the second motor provides support for rotation of the threaded rod; the threaded rod is a bidirectional threaded rod, and the limiting posts on different regions of the threaded rod move in opposite directions.
[0014] The utility model discloses the beneficial effect of:
[0015] 1. The utility model discloses a protective cover is installed on the existing cutting equipment for cast steel piece machining, and the feeding port on the protective cover is opened or closed through the switch component, the cast steel piece is transported to the protective cover from the feeding port through the conveying belt, and the closed space can be formed by cooperating the baffle and blocking the feeding port, the protective cover and the baffle together block the splashing cuttings in the closed space, to avoid the cuttings from splashing and causing harm to the surrounding instruments and staff.
[0016] 2. The threaded rod is a bidirectional threaded rod, and the threaded rod is driven to rotate by the second motor, and the limiting post restricts the limiting post from rotating with the threaded rod, so that the limiting posts on different regions of the threaded rod can move in opposite directions, and the distance between the two three-jaw chucks can be changed according to the width of the cast steel piece. DRAWINGS
[0017] Figure 1The first three-dimensional structure schematic diagram of the cutting equipment for cast steel machining with the anti-splashing structure is shown.
[0018] Figure 2 The second three-dimensional structure schematic diagram of the cutting equipment for cast steel machining with the anti-splashing structure is shown.
[0019] Figure 3 The first three-dimensional structure schematic diagram of the cutting equipment for cast steel machining with the anti-splashing structure is shown.
[0020] Figure 4 The second three-dimensional structure schematic diagram of the cutting equipment for cast steel machining with the anti-splashing structure is shown.
[0021] Figure 5 The three-dimensional structure schematic diagram of the conveying belt of the cutting equipment for cast steel machining with the anti-splashing structure is shown.
[0022] Figure 6 The three-dimensional structure schematic diagram of the three-jaw chuck, the rotating shaft, the stand column and the first motor of the cutting equipment for cast steel machining with the anti-splashing structure is shown.
[0023] The figure mark explanation: 1, support platform; 2, conveying belt; 3, protective cover; 401, baffle; 402, cylinder; 5, dust collecting box; 6, three-jaw chuck; 7, rotating shaft; 8, stand column; 9, first motor; 10, limiting plate; 11, threaded rod; 12, limiting column; 13, second motor. DETAILED DESCRIPTION
[0024] The utility model is further explained below in combination with the drawings and examples.
[0025] Please refer to Figure 1 - Figure 6 The utility model provides a kind of cutting equipment for cast steel machining with the anti-splashing structure, including support platform 1, conveying belt 2, protective cover 3 and the switch assembly combined by baffle 401 and cylinder 402;Support platform 1 is installed with conveying belt 2, cast steel is placed on conveying belt 2, support platform 1 is installed with protective cover 3, cutting tool is installed in protective cover 3, protective cover 3 is equipped with feed inlet, protective cover 3 is installed with the switch assembly located in front of feed inlet, by adding protective cover 3 on existing cutting equipment for cast steel machining, and by switch assembly opening or closing feed inlet on protective cover 3, protective cover 3 cooperates baffle 401 and blocks feed inlet to form closed space, in this closed space, protective cover 3 and baffle 401 together block splashing debris.
[0026] Please refer toFigure 2 Figure 4 In the embodiment, the front end of the feeding port is provided with a baffle 401, the protective cover 3 is provided with a cylinder 402 connected to the baffle 401 through a piston rod, and the rear side of the protective cover 3 and the baffle 401 are both provided with a hole slot matched with the conveying belt 2. The left side of the supporting platform 1 is provided with a dust collection box 5 with an internal fan. The protective cover 3 is inserted with a dust collection head connected to the dust collection box 5 through a pipeline. The cylinder 402 changes the height of the baffle 401 through the telescopic piston rod, so as to expose or hide the feeding port, so as to realize the opening and closing of the feeding port. The fan in the dust collection box 5 is started, the air in the dust collection box 5 is discharged, a negative pressure is formed in the dust collection box 5, and the debris generated during cutting of the cast steel part enters the dust collection box 5 through the dust collection head along the pipeline for secondary recycling, so as to avoid waste.
[0027] Please refer to Figure 5 Figure 6 In the embodiment, the conveying belt 2 is provided with left and right opposite three-jaw chucks 6. The three-jaw chucks 6 are fixedly connected with rotating shafts 7 at the opposite sides. The rotating shafts 7 are sleeved with upright columns 8 located above the conveying belt 2. The upright columns 8 are provided with a first motor 9 connected with the rotating shafts 7 through a transmission element. The conveying belt 2 is fixedly connected with left and right opposite two limiting plates 10. The limiting plates 10 are inserted with threaded rods 11. The limiting plates 10 are fixedly connected with limiting columns 12. The upright columns 8 are provided with screw holes matched with the threaded rods 11. The left limiting plate 10 is provided with a second motor 13 outside. The transmission element of the second motor 13 is connected with the threaded rods 11. The three-jaw chucks 6 are rotated by rotating the rotating shafts 7, so as to drive the cast steel part fixed on the three-jaw chucks 6 to change the angle or even overturn, so as to provide power for cutting of the cast steel part. The first motor 9 provides power for rotation of the rotating shafts 7. The upright columns 8 provide support for installation of the first motor 9. When the threaded rods 11 are rotated, the upright columns 8 screwed on the threaded rods 11 cannot rotate with the threaded rods 11 under the limitation of the limiting columns 12, but move along the limiting columns 12. The second motor 13 provides support for rotation of the threaded rods 11. Meanwhile, the threaded rods 11 are bidirectional threaded rods 11. The upright columns 8 screwed on different regions of the threaded rods 11 move in opposite directions.
[0028] When working, first, the staff fixes one end of the cast steel part on the three-jaw chuck 6 on one side, and then starts the second motor 13. The second motor 13 drives the threaded rods 11 to rotate. Under the limitation of the limiting columns 12, the two upright columns 8 screwed on different threaded regions of the threaded rods 11 drive the three-jaw chuck 6 to move to the middle, until the other end of the cast steel part is close to the three-jaw chuck 6 on the other side, and then the three-jaw chuck 6 on the other side is started to fix the cast steel part.
[0029] Start the conveying belt 2, the conveying belt 2 drives the limiting plate 10 to move forward, from the feed inlet into the protective cover 3, and then start the cylinder 402, the piston rod of the cylinder 402 pushes the baffle 401 to move downward, and the feed inlet is shielded, the cutting tool in the protective cover 3 cuts the cast steel piece, and the angle of the cast steel piece is changed by rotating the shaft 7 and the three-jaw chuck 6 installed in front of the shaft 7 through the first motor 9 during the cutting process, so as to change the angle of the cast steel piece, and the debris generated during processing is blocked by the protective cover 3 and the baffle 401;
[0030] When the cutting is completed, the fan in the dust collection box is started, the air in the dust collection box is discharged to form negative pressure, the debris generated during cutting is sucked into the dust collection box through the dust collection head for storage, waiting for subsequent recycling, after cleaning, the cylinder 402 retracts the piston rod, drives the baffle 401 to rise, and the conveying belt 2 reverses, moves the cut cast steel piece out of the protective cover 3.
[0031] Through the above steps, the protective cover 3 is installed on the existing cutting equipment for processing cast steel pieces, and the feed inlet on the protective cover 3 is opened or closed through the switch assembly, the cast steel piece is transported from the feed inlet to the protective cover 3 through the conveying belt 2, and the feed inlet is blocked by the baffle 401 to form a closed space, in this closed space, the protective cover 3 and the baffle 401 together block the splashing debris, avoid the splashing debris from splashing out to cause harm to surrounding instruments and workers, so as to solve the problem that the debris generated during cutting of the existing cutting equipment for processing cast steel pieces is easy to splash out, causing harm to surrounding instruments and workers.
[0032] The above describes the embodiments of the utility model in detail in combination with the drawings, but the utility model is not limited to the above-mentioned embodiments, and various changes can be made within the knowledge range of those skilled in the art without departing from the purpose of the utility model.
Claims
1. A cutting apparatus for machining cast steel pieces with anti-splashing structure, comprising a support platform (1) and a conveyor belt (2); characterized in that, Also include the protective cover (3) and the switch assembly combined by the baffle (401) and cylinder (402); The support platform (1) is installed with the conveying belt (2), the cast steel piece is placed on the conveying belt (2), the conveying belt (2) is provided with the three-jaw chuck (6) opposite left and right, the three-jaw chuck (6) is fixedly connected with the rotating shaft (7) on the opposite side, the support platform (1) is installed with the protective cover (3), the cutting tool is installed in the protective cover (3), the protective cover (3) is opened with the feed inlet, the protective cover (3) is installed with the switch assembly located in the front of the feed inlet.
2. The cutting apparatus for casting steel member processing with a splash-proof structure according to claim 1, characterized by, The front end of the feed inlet is provided with the baffle (401), the protective cover (3) is installed with the cylinder (402) of the piston rod connected to the baffle (401), the rear side of the protective cover (3) and the baffle (401) are all opened with the hole slot matched with the conveying belt (2).
3. The cutting apparatus for casting steel member processing with a splash-proof structure according to claim 2, characterized by, The left side of the support platform (1) is installed with the dust collection box (5) of built-in fan, the protective cover (3) is inserted with the dust collection head connected with the dust collection box (5) through the pipeline.
4. The cutting apparatus for casting steel member processing with a splash-proof structure according to claim 1, characterized by, The rotating shaft (7) is sleeved with the stand (8) located above the conveying belt (2), and the stand (8) is installed with the first motor (9) connected with the rotating shaft (7) through the transmission element.
5. The cutting apparatus for casting steel member processing with a splash-proof structure according to claim 4, characterized by, The conveying belt (2) is fixedly connected with the two limit plates (10) opposite left and right, the limit plate (10) is inserted with the threaded rod (11), and the limit plate (10) is fixedly connected with the limiting column (12) in the limit plate (10). The stand (8) is opened with the screw hole matched with the threaded rod (11).
6. The cutting apparatus for casting steel member processing with a splash-proof structure according to claim 5, characterized by, The outer side of the limit plate (10) on the left side is installed with the second motor (13), and the transmission element of the second motor (13) is connected with the threaded rod (11).