Dehydrator mold
The design of the mold platform, mold core, and detachable inserts solved the problem of fixed mold size, enabling flexible production of water separators of different sizes, reducing costs and improving production efficiency.
Patent Information
- Application Number
- CN202422110396.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-08-29
AI Technical Summary
Existing molds can only produce water separators of fixed sizes, which means that multiple molds are needed when producing water separators of different sizes, resulting in high costs.
It adopts a mold table, mold core and detachable insert design. The insert can be replaced and installed in the same position on the mold core. Different sizes of products can be produced by changing the insert. The mold core and insert contact the material to form the product.
It enables flexible production of products of different sizes, reduces costs, and improves production flexibility and efficiency.
Smart Images

Figure CN223520040U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the cooling tower field, especially a water trap mould. BACKGROUND
[0002] Cooling tower is a kind of cooling equipment of industrial circulating cooling water.Cooling tower is basically divided into dry cooling tower and wet cooling tower two categories, and wet cooling tower relies on evaporation cooling circulating water to circulate, and thus needs water trap.Water trap can also be called water collector, and it is an energy-saving and environment-friendly device for saving water resources and reducing water pollution, and is usually made into shape by mould.However, mould can only make fixed-size finished products, so different moulds are usually needed when producing water traps of different sizes, which undoubtedly has the problem of high cost. SUMMARY
[0003] The utility model aims at at least one of the technical problems existing in the prior art is solved.For this purpose, the utility model provides a water trap mould, which can produce finished products of different sizes.
[0004] According to the water trap mould of the first aspect embodiment of the utility model, it comprises: mould table, mould core and multiple inserts, the mould table is provided with water inlet hole;The mould core is arranged on the mould table, and the water inlet hole is communicated to the mould core;The mould core is protruded relative to the mould table, and the mould core is used for contacting material and making the material shape;Multiple inserts are detachably installed on the mould core, and the insert is protruded relative to the mould table;At least two inserts have different heights and can be installed at the same position of the mould core.
[0005] According to the water trap mould of the utility model embodiment, at least has following beneficial effect: cooling water can enter the mould core from the water inlet hole, so that the mould core and the insert can be cooled by the cooling water.The mould core and the insert can contact with the material, so that the material can be shaped according to the shape of the mould core and the insert.
[0006] When different sizes of products need to be produced, the existing inserts on the mould core can be removed first, and then the inserts matching the target product in size are installed.Thus, the effect of producing products of different sizes can be realized by replacing the inserts, without the need to prepare multiple moulds, thereby the advantages of low cost and strong flexibility can be brought.
[0007] According to some embodiments of the utility model, the insert comprises a base platform part and a protruding part, the base platform part is detachably connected with the mould core, the protruding part is extended outward from the base platform part, and the base platform part is flush with the mould core.
[0008] According to some embodiments of the present application, at least one of the base and the protruding part is provided with a connecting hole for screw or bolt to pass through and connect the mold core and the insert.
[0009] According to some embodiments of the present application, at least one of the base and the protruding part is provided with a buckle part.
[0010] According to some embodiments of the present application, the buckle part is formed by concave surface of the base and / or the protruding part.
[0011] According to some embodiments of the present application, at least one of the mold core and the insert is provided with a rib structure for generating reinforcing ribs on the material.
[0012] According to some embodiments of the present application, the rib structure includes a rib groove provided on the insert, which extends along the height direction of the insert and is concave relative to the insert.
[0013] According to some embodiments of the present application, the rib structure includes a first rib and a second rib provided on the mold core, and the first rib and the second rib are staggered.
[0014] According to some embodiments of the present application, the mold core and the mold base are provided with a vacuum hole for vacuumizing the mold core.
[0015] According to some embodiments of the present application, among the plurality of inserts, at least two inserts with the same size are installed on the mold core.
[0016] The additional aspects and advantages of the present application will be partially given in the following description, partially will become obvious from the following description, or will be understood by the practice of the present application. BRIEF DESCRIPTION OF DRAWINGS
[0017] The above and / or additional aspects and advantages of the present application will become apparent and more readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings in which:
[0018] Figure 1 A schematic view of a water trap mold according to embodiments of the present application;
[0019] Figure 2 A Figure 1 An enlarged schematic view of A shown;
[0020] Figure 3 A Figure 1 An exploded schematic view of the water trap mold shown;
[0021] Figure 4 Fig. 1 is a schematic view of a water trap mold according to an embodiment of the present application; Figure 1 Fig. 2 is a schematic view of a connection of the water trap mold shown in Fig. 1;
[0022] Figure 5 Fig. 3 is a schematic view of an insert of the water trap mold shown in Fig. 1; Figure 1 Fig. 4 is a schematic view of a vacuum hole of the water trap mold shown in Fig. 1;
[0023] Figure 6 Fig. 5 is a schematic view of a product stack when output by the water trap mold shown in Fig. 1; Figure 1 Fig. 6 is a schematic view of a product stack when output by the water trap mold shown in Fig. 1;
[0024] Figure 7 Fig. 7 is a schematic view of a product stack when output by the water trap mold shown in Fig. 1; Figure 1 Fig. 8 is a schematic view of a product stack when output by the water trap mold shown in Fig. 1;
[0025] Fig. 1 is a schematic view of a water trap mold according to an embodiment of the present application; Fig. 2 is a schematic view of a connection of the water trap mold shown in Fig. 1; Fig. 3 is a schematic view of an insert of the water trap mold shown in Fig. 1; Fig. 4 is a schematic view of a vacuum hole of the water trap mold shown in Fig. 1; Fig. 5 is a schematic view of a product stack when output by the water trap mold shown in Fig. 1; Fig. 6 is a schematic view of a product stack when output by the water trap mold shown in Fig. 1; Fig. 7 is a schematic view of a product stack when output by the water trap mold shown in Fig. 1; Fig. 8 is a schematic view of a product stack when output by the water trap mold shown in Fig. 1; DETAILED DESCRIPTION
[0026] The embodiments of the present application are described below in detail with reference to the accompanying drawings. The embodiments described below are examples for explaining the present application and are not intended to limit the present application.
[0027] In the description of the present application, it should be understood that the orientation description, such as up, down, front, back, left, right, etc., is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as a limitation on the present application.
[0028] In the description of the present application, the meaning of several is one or more, and the meaning of multiple is two or more. Greater than, less than, more than, etc. are understood as not including the number itself. Above, below, etc. are understood as including the number itself. If it is described as first, second, etc., it is only for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features or the order of indicated technical features.
[0029] In the description of the present application, unless otherwise explicitly limited, the words such as setting, installing, connecting, etc. should be understood in a broad sense, and the person skilled in the art can reasonably determine the specific meaning of the above words in the present application in combination with the specific content of the technical solution.
[0030] Referring to Figure 1 A water separator mold includes a mold base 100, a mold core 300, and a plurality of inserts 500. The mold base 100 is provided with a water inlet hole 150. The mold core 300 is disposed on the mold base 100, and the water inlet hole 150 is communicated to the inside of the mold core 300. The mold core 300 is protruded relative to the mold base 100, and is used to contact the material and make the material shaped. The plurality of inserts 500 are all detachably installed on the mold core 300, and the inserts 500 are protruded relative to the mold base 100. At least two inserts 500 have different heights and can be alternatively installed at the same position of the mold core 300. Cooling water can enter the mold core 300 from the water inlet hole 150, so that the mold core 300 and the inserts 500 can obtain the cooling effect of the cooling water. The mold core 300 and the inserts 500 can both contact the material, so that the material can be shaped according to the shape of the mold core 300 and the inserts 500. When different sizes of products need to be produced, the existing inserts 500 on the mold core 300 can be first removed, and then the inserts 500 matching the size of the target product are installed. In this way, the effect of producing different sizes of products can be realized by replacing the inserts 500, without the need to prepare multiple molds, thereby bringing the advantages of low cost and strong flexibility.
[0031] Specifically, referring to Figure 3 and Figure 4 The inserts 500 are installed on one side of the mold core 300 and make the elongated part of the target product shaped. Of course, the inserts 500 can also completely cover the surface of the mold core 300 and make the whole product shaped. The specific embodiments can be adjusted according to actual needs, which are not limited herein.
[0032] In some embodiments, referring to Figure 5 The inserts 500 include a base 510 and a protruding part 520. The base 510 is detachably connected with the mold core 300, and the protruding part 520 is extended outward from the base 510, and the base 510 is flush with the mold core 300. The base 510 is used to cooperate with the mold core 300, so that the transition between the mold core 300 and the inserts 500 is more natural and smooth. The protruding part 520 can shape and size the elongated position of the material according to the protruding amount, so that the product manufacturing and shaping operation can be completed.
[0033] It can be predicted that the inserts 500 can also have only the base 510, so as to form a flat shape on the surface of the mold core 300. The specific embodiments can be adjusted according to actual needs, which are not limited herein.
[0034] In some embodiments, referring to Figure 5At least one of the base portion 510 and the protruding portion 520 and the mold core 300 are provided with a connecting hole 550, which is used for the screw or bolt to pass through and connect the mold core 300 and the insert 500. The connecting hole 550 enables the relative connection of the base portion 510 and / or the protruding portion 520 through the screw or bolt, so as to achieve the effect of detachable connection between the two, and the threaded connection also has the advantage of easy disassembly.
[0035] Specifically, the base portion 510 and the protruding portion 520 are both provided with the connecting hole 550, and the two connecting holes 550 are respectively located on the two sides of the insert 500, so that the insert 500 can be stably connected.
[0036] In some embodiments, referring to Figure 5 At least one of the base portion 510 and the protruding portion 520 is provided with a buckle portion 580. When the material is molded, usually a plurality of molds are used, and the material is arranged between the two molds, so as to achieve the effect of extrusion molding of the material. The buckle portion 580 can enable the molds to be more stably connected and fixed when the molds are closed, thereby effectively improving the stability of the material molding.
[0037] In some embodiments, referring to Figure 5 The buckle portion 580 is formed by recessing in the surface of the base portion 510 and / or the protruding portion 520. The buckle portion 580 formed by recessing will form a recessed portion on the surface of the insert 500, and a protruding portion on the inner surface of the insert 500. Therefore, when a plurality of molds are stacked, the recessed portion between the two inserts 500 can be clamped and matched with the protruding portion, thereby achieving the clamping positioning effect between the two molds, and facilitating the matching process of the molds.
[0038] Specifically, the base portion 510 and the protruding portion 520 are both provided with the buckle portion 580. The two sides of the base portion 510 and the protruding portion 520 are each provided with the buckle portion 580.
[0039] Further, referring to Figure 7 The buckle portion 580 has a male-female buckle structure design on the inner and outer sides, and can enable the upper and lower sides of the product to form a male-female buckle 590 that can be matched with each other. The male buckle is larger than the female buckle. The product has the male-female buckle 590 at different positions, and when the product is stacked, the high position of the product will be stacked at the low position of another product, so that the product can be stably stacked. In this process, the two products are clamped and connected through the male-female buckle 590, so that the produced product can be tightly buckled, and the addition and use of glue and the like are reduced, thereby ensuring that the product can be stably stacked for storage, so as to facilitate subsequent use or further processing of the product.
[0040] In some embodiments, referring to Figure 1 , at least one of the mold core 300 and the insert 500 is provided with a rib position structure 400 for forming reinforcing ribs on the material. The rib position structure 400 can form reinforcing ribs on the surface of the material, so that the product formed by molding the material through the reinforcing ribs has higher strength, thus effectively achieving the effect of enhancing the quality of the product.
[0041] In some embodiments, referring to Figure 2 , the rib position structure 400 includes a rib position groove 450 provided on the insert 500, the rib position groove 450 extends along the height direction of the insert 500 and is concave with respect to the insert 500. The insert 500 is in contact with the material, and when the material is subjected to molding processing, the material will enter the rib position groove 450, so that the surface of the finished product can form outwardly convex rib strips, thereby achieving the effect of improving the strength of the finished product through the rib strips, and making the finished product less prone to deformation.
[0042] In some embodiments, referring to Figure 2 , the rib position structure 400 includes a first rib 410 and a second rib 420 provided on the mold core 300, and the first rib 410 and the second rib 420 are interlaced with each other. The interlaced first rib 410 and the second rib 420 can form an interlaced rib groove structure on the surface of the finished product after the material is molded, so that the finished product can be strengthened in different directions, thereby effectively achieving the purpose of improving the strength of the finished product and making the finished product less prone to deformation.
[0043] In some embodiments, referring to Figure 6 , the mold core 300 and the mold table 100 are provided with vacuum holes 130 for vacuumizing the mold core 300. The vacuumizing effect can enable the mold to change its pressure effect by vacuum extraction. Therefore, the use of the mold through vacuum treatment can make the finished product more closely fit the mold during molding, thereby making the mold forming effect more stable. At the same time, the vacuum treatment operation mode can also achieve the effects of good cooling effect, short setting time, and improved production speed.
[0044] Specifically, the vacuum holes 130 are four. The mold core 300 or the insert 500 has a plurality of small exhaust holes at the root positions of the structures such as the corners, grooves, and reinforcing ribs, which form channels connected to the four vacuum holes 130, thereby generating negative pressure, and thus the product molding operation can be achieved through the negative pressure effect.
[0045] Specifically, referring to Figure 1In the plurality of inserts 500, at least two inserts 500 having the same size are installed in the mold core 300. Each insert 500 can perform a material forming operation together, thereby ensuring that the material can be formed to have a large length and a wide width by the cooperation of each insert 500 and the mold core 300 when the material is formed, and enabling the mold to perform a forming operation for a plurality of products together, thus effectively improving the efficiency of the operation.
[0046] The technical features of the above-described embodiments can be combined in any manner. For the sake of brevity, not all possible combinations of the technical features in the above-described embodiments are described, but it is to be understood that any combination of the technical features is within the scope of the present disclosure as long as the combination does not result in a contradiction.
[0047] The embodiments of the present application are described in detail above with reference to the drawings, but the present application is not limited to the above-described embodiments, and various changes can be made within the knowledge of those skilled in the art in the technical field without departing from the spirit of the present application.
Claims
1. A water trap mould characterised in that, The device comprises: a mold base (100) provided with a water inlet hole (150); a mold core (300) arranged in the mold base (100), the water inlet hole (150) being communicated to the mold core (300); the mold core (300) is protruded relative to the mold base (100), and is used for contacting a material and making the material shaped; a plurality of inserts (500) detachably arranged in the mold core (300), the inserts (500) being protruded relative to the mold base (100); at least two of the inserts (500) have different heights and can be alternatively arranged at the same position of the mold core (300); the insert (500) comprises a base (510) and a protruding part (520), the base (510) is detachably connected with the mold core (300), and the protruding part (520) is extended from the base (510), the base (510) is flush with the mold core (300); in the plurality of inserts (500), at least two inserts (500) with the same size are arranged in the mold core (300).
2. The water trap mold of claim 1, wherein: at least one of the base (510) and the protruding part (520) and the mold core (300) are provided with a connecting hole (550), the connecting hole (550) is used for penetrating a screw or a bolt and connecting the mold core (300) and the insert (500) with each other.
3. The water trap mold of claim 1, wherein: at least one of the base (510) and the protruding part (520) is provided with a buckle part (580).
4. The water trap mold of claim 3, wherein: the buckle part (580) is formed by concave surfaces of the base (510) and / or the protruding part (520).
5. The water trap mold of claim 1, wherein: at least one of the mold core (300) and the insert (500) is provided with a rib structure (400), the rib structure (400) is used for generating a reinforcing rib on the material.
6. The water trap mold of claim 5, wherein: the rib structure (400) comprises a rib groove (450) arranged in the insert (500), the rib groove (450) extends along the height direction of the insert (500) and is concave relative to the insert (500).
7. The water trap mold of claim 5, wherein: the rib structure (400) comprises a first rib (410) and a second rib (420) arranged in the mold core (300), the first rib (410) and the second rib (420) are staggered with each other.
8. The water trap mold of claim 1, wherein: the mold core (300) and the mold base (100) are provided with a vacuum hole (130), the vacuum hole (130) is used for performing vacuumizing treatment in the mold core (300).