Porcelain sand transferring and subpackaging device for porcelain insulator

Abstract

The utility model relates to the field of porcelain insulators, and discloses a porcelain sand transferring and subpackaging device for porcelain insulators. The material distribution barrel is mounted at the bottom of the material storage bin; the number of the conveying pipes is at least two, the conveying pipes penetrate through the material distributing barrel, and the conveying pipes are arranged to move along the inner wall of the material distributing barrel; the number of the discharging pipes is at least two, and the discharging pipes are installed on the conveying pipe. According to the utility model, at least two conveying pipes are designed, so that the simultaneous treatment capacity of the porcelain sand is obviously improved, the plurality of conveying pipes can work in parallel, the porcelain sand is quickly and efficiently guided out from the storage bin and distributed to different destinations, and the conveying pipes can move along the inner wall of the material distributing barrel; the conveying pipes can be arranged at different positions of the material distributing barrel according to needs, multiple conveying directions are provided, the production layout is allowed to be adjusted and optimized according to actual needs, and the adaptability and flexibility of the production line are improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of porcelain insulator, especially to a porcelain sand storage and subpackaging device for porcelain insulator. BACKGROUND

[0002] Porcelain insulators are widely used in power transmission and distribution systems such as substations, transmission lines, and signal cables. In substations, they serve as support and insulation components for devices such as busbars and disconnectors, ensuring the safe operation of equipment. During the production of porcelain insulators, porcelain sand, as a key raw material, its storage, transportation, and subpackaging links are crucial to production efficiency and product quality stability.

[0003] The existing porcelain sand storage and subpackaging device is equipped with only a single conveying pipeline, which limits the simultaneous processing capacity of porcelain sand. The conveying pipeline design is often fixed, providing limited conveying directions and limiting the flexibility of production layout. SUMMARY

[0004] To solve the above problems, the utility model is implemented through the following technical solutions.

[0005] A porcelain sand storage and subpackaging device for porcelain insulator, comprising: a storage bin; a distribution cylinder installed at the bottom of the storage bin; at least two conveying pipes, the conveying pipes are arranged through the distribution cylinder, and the conveying pipes are arranged to move along the inner wall of the distribution cylinder; at least two discharge pipes installed on the conveying pipes.

[0006] The distribution cylinder comprises: at least two adjustment holes, the adjustment holes are arranged on the inner wall of the distribution cylinder, and the conveying pipes are arranged in the adjustment holes.

[0007] The conveying pipe comprises: a baffle installed on the conveying pipe, the baffle is attached to the inner wall of the distribution cylinder, and the baffle covers the adjustment hole, and the baffle is arc-shaped.

[0008] The conveying pipe further comprises: a spiral conveying rod installed in the conveying pipe, one end of the spiral conveying rod extends into the distribution cylinder; a power source installed at one end of the conveying pipe, and a power shaft of the power source is connected with the spiral conveying rod.

[0009] The conveying pipe further comprises: a clamping plate sleeved on the conveying pipe, the clamping plate is in contact with the outer wall of the distribution cylinder, and the clamping plate is arranged to approach or move away from the baffle, and the clamping plate is arc-shaped.

[0010] The conveying pipe further comprises: an adjustment ring connected with the clamping plate by screw threads.

[0011] The utility model provides a kind of porcelain sand storage and subpackaging device for porcelain insulator.Compared with prior art, the following beneficial effects are possessed: by design at least two delivery pipes, the simultaneous processing capacity of porcelain sand is significantly improved, multiple delivery pipes can work in parallel, porcelain sand is quickly and efficiently guided out from storage bin and distributed to different destinations, not only improve production efficiency, but also meet the demand of porcelain sand subpackaging speed in large-scale production.The delivery pipe is arranged to be movable along the inner wall of the material distributing cylinder in the present scheme, and the adjusting hole provides a flexible adjusting channel for the delivery pipe, so that the delivery pipe can be arranged at different positions of the material distributing cylinder as needed, providing multiple delivery directions, allowing the production layout to be adjusted and optimized according to actual needs, improving the adaptability and flexibility of the production line.The stability and fixing effect of the delivery pipe are improved by the design of the clamping plate and the adjusting ring, the clamping plate is sleeved on the delivery pipe and tightly contacts with the outer wall of the material distributing cylinder, and the adjusting ring can conveniently adjust the tightness between the clamping plate and the delivery pipe, ensuring the stability and fixing effect of the delivery pipe. BRIEF DESCRIPTION OF DRAWINGS

[0012] Figure 1 The utility model provides a three-dimensional structure schematic diagram.

[0013] Figure 2 Another perspective three-dimensional structure schematic diagram provided by the utility model.

[0014] Figure 3 Material distributing cylinder, delivery pipe, power source, spiral conveying rod and baffle structure schematic diagram provided by the utility model.

[0015] Figure 4 Material distributing cylinder cross-section structure schematic diagram provided by the utility model.

[0016] Reference numerals in the drawings are:

[0017] 1, storage bin;

[0018] 2, material distributing cylinder;201, adjusting hole;

[0019] 3, delivery pipe;301, discharge pipe;302, clamping plate;303, adjusting ring;

[0020] 4, power source;401, spiral conveying rod;

[0021] 5, baffle. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme of the embodiments of the utility model is described clearly and completely, obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.

[0023] With reference to Figures 1-4 A porcelain sand storage and sub-packaging device for porcelain insulators, comprising: a storage bin 1, which is the main part of the entire device and is used for storing a large amount of porcelain sand, so that the porcelain sand can be centrally managed, facilitating subsequent distribution and sub-packaging operation and improving work efficiency; a distribution cylinder 2, which is installed at the bottom of the storage bin 1 and plays a role in guiding porcelain sand out of the storage bin 1 and distributing it to different conveying pipes 3, through the structure of which, accurate control and distribution of porcelain sand can be realized to meet different sub-packaging requirements; conveying pipes 3, the number of which is at least two, the conveying pipes 3 being arranged through the distribution cylinder 2, the conveying pipes 3 being arranged to move along the inner wall of the distribution cylinder 2, the conveying pipes 3 being capable of conveying porcelain sand in the distribution cylinder 2 to different positions, the design of multiple conveying pipes 3 enabling porcelain sand to be simultaneously or separately conveyed to multiple destinations, improving sub-packaging efficiency and flexibility; and discharge pipes 301, the number of which is at least two, the discharge pipes 301 being installed on the conveying pipes 3.

[0024] With reference to Figure 1 The distribution cylinder 2 comprises: adjusting holes 201, the number of which is at least two, the adjusting holes 201 being formed in the inner wall of the distribution cylinder 2, the conveying pipes 3 being arranged in the adjusting holes 201, the adjusting holes 201 providing adjusting channels for the conveying pipes 3, enabling the conveying pipes 3 to be flexibly moved and arranged at different positions of the distribution cylinder 2, and through adjustment of the positions of the conveying pipes 3 in the adjusting holes 201, the distribution direction of porcelain sand can be further controlled.

[0025] With reference to Figure 3The conveying pipe 3 comprises: a baffle 5 installed on the conveying pipe 3, the baffle 5 is attached to the inner wall of the distributing cylinder 2, and the baffle 5 covers the adjusting hole 201; the baffle 5 is arc-shaped, the design of the baffle 5 effectively prevents the leakage of porcelain sand during the adjustment of the conveying pipe 3, and ensures that the porcelain sand can be accurately transmitted through the conveying pipe 3, the baffle 5 is arc-shaped and closely attached to the inner wall of the distributing cylinder 2, further improving the sealing performance; a spiral conveying rod 401 installed in the conveying pipe 3, one end of the spiral conveying rod 401 extends into the distributing cylinder 2; a power source 4 installed at one end of the conveying pipe 3, the power shaft of the power source 4 is connected with the spiral conveying rod 401, the spiral conveying rod 401 serves as a driving component in the conveying pipe 3, which pushes the porcelain sand from the distributing cylinder 2 to the other end of the conveying pipe 3 through rotation, so that the porcelain sand can be continuously and stably transmitted, improving the transmission efficiency, the power source 4 provides rotary power for the spiral conveying rod 401, and is a key component for the normal operation of the conveying pipe 3, by adjusting the rotating speed and power of the power source 4, the transmission speed and flow of the porcelain sand can be accurately controlled, the power source 4 adopts a stepping motor, and a servo motor can also be used.

[0026] With reference to Figure 2 and Figure 4 , the conveying pipe 3 further comprises: a clamping plate 302 sleeved on the conveying pipe 3, the clamping plate 302 is in contact with the outer wall of the distributing cylinder 2, and the clamping plate 302 is arranged to approach or move away from the baffle 5; the clamping plate 302 is arc-shaped, the design of the clamping plate 302 enables the conveying pipe 3 to be firmly fixed on the distributing cylinder 2, preventing the conveying pipe 3 from shaking and falling off during the transmission process, at the same time, the clamping plate 302 is arc-shaped and closely contacts with the outer wall of the distributing cylinder 2, improving the fixing effect, after the clamping plate 302 approaches the baffle 5, the clamping plate 302 and the baffle 5 are clamped on the distributing cylinder 2, and the position of the conveying pipe 3 in the adjusting hole 201 can be fixed.

[0027] With reference to Figure 2 , the conveying pipe 3 further comprises: an adjusting ring 303 threadedly connected on the conveying pipe 3, the adjusting ring 303 is in contact with the clamping plate 302, the adjusting ring 303 can conveniently adjust the tightness between the clamping plate 302 and the conveying pipe 3, and by rotating the adjusting ring 303, the position of the clamping plate 302 can be finely adjusted, thereby further ensuring the stability and fixing effect of the conveying pipe 3.

[0028] In use, a large amount of porcelain sand is stored in the storage bin 1, which serves as the main part of the entire device, ensuring centralized management of porcelain sand and facilitating subsequent distribution and packaging operations. The distribution cylinder 2 is installed at the bottom of the storage bin 1, and at least two adjusting holes 201 are provided inside. These adjusting holes 201 provide a passage for the conveying pipe 3, which can move within the adjusting holes 201 to adjust the direction and position of the porcelain sand transfer. According to the packaging requirements, the conveying pipe 3 is inserted into the adjusting hole 201 of the distribution cylinder 2. The baffle 5 is installed on the conveying pipe 3 and is attached to the inner wall of the distribution cylinder 2 and covers the adjusting hole 201 to prevent porcelain sand leakage. The screw conveying rod 401 is installed inside the conveying pipe 3, with one end extending into the distribution cylinder 2. The power source 4 is installed at one end of the conveying pipe 3 and is connected to the power shaft of the screw conveying rod 401. By adjusting the speed and power of the power source 4, the transmission speed and flow of porcelain sand can be preset. The clamping plate 302 is sleeved on the conveying pipe 3 and is in contact with the outer wall of the distribution cylinder 2. By rotating the adjusting ring 303, the tightness between the clamping plate 302 and the conveying pipe 3 can be adjusted to ensure the stability and fixation of the conveying pipe 3. When the clamping plate 302 is close to the baffle 5, they jointly clamp the distribution cylinder 2 to further fix the position of the conveying pipe 3 in the adjusting hole 201. When the device is started, the power source 4 drives the screw conveying rod 401 to rotate, which continuously and stably pushes the porcelain sand in the distribution cylinder 2 to the other end of the conveying pipe 3. The porcelain sand is transmitted to the discharge pipe 301 through the conveying pipe 3, and the discharge pipe 301 distributes the porcelain sand to different destinations. According to the packaging requirements, multiple conveying pipes 3 and discharge pipes 301 can be started simultaneously or separately to improve the packaging efficiency and flexibility.

[0029] In summary, compared with the prior art, the following beneficial effects are achieved:

[0030] By designing at least two conveying pipes 3, the simultaneous processing capacity of porcelain sand is significantly improved. Multiple conveying pipes 3 can work in parallel to quickly and efficiently guide porcelain sand from the storage bin 1 to different destinations, improving production efficiency and meeting the demand for porcelain sand packaging speed in large-scale production.

[0031] The conveying pipe 3 is arranged to move along the inner wall of the distribution cylinder 2, and the adjusting hole 201 provides a flexible adjusting passage for the conveying pipe 3, allowing the conveying pipe 3 to be set at different positions of the distribution cylinder 2 as needed, providing multiple conveying directions, allowing the production layout to be adjusted and optimized according to actual needs, and improving the adaptability and flexibility of the production line.

[0032] Through the design of the clamping plate 302 and the adjusting ring 303, the stability and fixing effect of the conveying pipe 3 are improved, when the clamping plate 302 is sleeved on the conveying pipe 3 and tightly contacts with the outer wall of the distributing cylinder 2, the stability and fixing effect of the conveying pipe 3 are ensured, after the clamping plate 302 is separated from the outer wall of the distributing cylinder 2, the conveying pipe 3 can move in the adjusting hole 201, and the adjusting ring 303 can conveniently adjust the tightness between the clamping plate 302 and the conveying pipe 3.

[0033] It should be noted that the relational terms herein such as first and second and the like are used solely to distinguish one entity or action from another, without necessarily requiring or implying any such actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element preceded by "comprises... a" does not, without more constraints, foreclose the existence of additional identical elements in the process, method, article, or apparatus that comprises the recited element.

[0034] The above embodiments are only used to illustrate the technical solutions of the present application, but not limit the present application; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement to part of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A porcelain sand storage and dispensing device for porcelain insulators, characterized in that, The utility model relates to a kind of material conveying device, including: Storage bin (1); Material distributing barrel (2) is installed in the bottom of the storage bin (1); The material distributing barrel (2) includes: Adjusting hole (201), at least two in number, the adjusting hole (201) is opened in the inner wall of the material distributing barrel (2), and conveying pipe (3) is arranged in adjusting hole (201); Conveying pipe (3), at least two in number, the conveying pipe (3) is arranged through material distributing barrel (2), and the conveying pipe (3) is arranged to move along the inner wall of material distributing barrel (2); The conveying pipe (3) further includes: Clamping plate (302) is sleeved on the conveying pipe (3), and the clamping plate (302) is in contact with the outer wall of material distributing barrel (2), and the clamping plate (302) is arranged to be close to or away from baffle (5); The conveying pipe (3) further includes: Adjusting ring (303) is connected by screw on conveying pipe (3), and the adjusting ring (303) is in contact with clamping plate (302) Discharge pipe (301), at least two in number, the discharge pipe (301) is installed on the conveying pipe (3).

2. The porcelain sand storage and dispensing device for porcelain insulators according to claim 1, characterized in that, The conveying pipe (3) includes: Baffle (5) is installed on the conveying pipe (3), and the baffle (5) is attached to the inner wall of material distributing barrel (2), and baffle (5) covers adjusting hole (201).

3. The porcelain sand storage and dispensing device for porcelain insulators according to claim 1, characterized in that, The conveying pipe (3) further includes: Spiral conveying rod (401) is installed in the conveying pipe (3), and one end of the spiral conveying rod (401) extends into material distributing barrel (2); Power source (4) is installed on one end of the conveying pipe (3), and the power axis of the power source (4) is connected with spiral conveying rod (401).

4. The porcelain sand storage and dispensing device for porcelain insulators according to claim 2, characterized in that, The baffle (5) is arc-shaped.

5. The porcelain sand storage and dispensing device for porcelain insulators according to claim 1, characterized in that, The clamping plate (302) is arc-shaped.

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