Shaping device for bionic velvet fabric production

Abstract

The utility model relates to the technical field of fabric production equipment, and discloses a bionic velvet fabric production shaping device which comprises a bottom plate and a sliding block, the upper end of the bottom plate is fixedly connected with a heating box, and the upper end and the lower end of the interior of the steam box are fixedly connected with a plurality of spray heads arranged in a rectangular array. According to the shaping device for producing the bionic velvet fabric, two shaping modes of heating and steam are combined, comprehensive and uniform shaping treatment on the fabric is achieved, the steam box releases steam through the spray head, the heating box provides a stable heat source through the heating pipe, the shaping effect is further consolidated, and the shaping effect is improved. According to the double-setting mode, the stability of the fabric in form and the firmness of fibers are ensured, and as the fabric subjected to steam injection contains a small amount of water, when the fabric enters the heating box, the water can absorb part of heat, the fabric is prevented from yellowing, hardening and even being damaged due to too high temperature, the setting quality of the fabric is improved, and the fabric quality is improved. And the service life of the fabric is prolonged.

Description

TECHNICAL FIELD

[0001] The application relates to the technical field of fabric production equipment processing, in particular to a shaping device for bionic velvet fabric production. BACKGROUND

[0002] At present, bionic velvet fabric is widely applied in the fields of clothes and home furnishing due to its softness, comfort and good warmth retention performance. However, in the production and processing process, the bionic velvet fabric is prone to problems such as unstable size and uneven surface, which seriously affect the quality of products and market competitiveness. Although the existing shaping device can improve these defects to a certain extent, it still has many shortcomings and cannot meet the needs of high-quality bionic velvet fabric production.

[0003] The existing shaping device uses the heat and humidity of steam to shape the bionic velvet fabric. This method can make the fabric softer and more natural. However, for thick or high-density fabric, the steam penetration effect is not good, and the shaping effect is not ideal. CONTENT OF THE UTILITY MODEL

[0004] In view of the deficiencies of the prior art, the application provides a shaping device for bionic velvet fabric production, which has the advantages of improving the shaping effect and solving the problem that the existing shaping device uses the heat and humidity of steam to shape the bionic velvet fabric. This method can make the fabric softer and more natural. However, for thick or high-density fabric, the steam penetration effect is not good, and the shaping effect is not ideal.

[0005] To achieve the above-mentioned purpose, the application provides the following technical scheme: a shaping device for bionic velvet fabric production, comprising a bottom plate and a sliding block, the bottom plate is fixedly connected with a heating box at the upper end, a plurality of heating pipes arranged in a straight line array are fixedly connected inside the heating box, a steam box is fixedly connected on one side of the heating pipe, a plurality of nozzles arranged in a rectangular array are fixedly connected inside the steam box at the upper and lower ends, a steam boiler is fixedly connected at the upper end of the heating box, a connecting pipe is fixedly connected to the output end of the steam boiler, four support columns arranged in a rectangular array are fixedly connected to the upper end of the bottom plate, a fixed block is fixedly connected to the outer wall of each pair of support columns, a first compression roller is rotatably connected between the two fixed blocks, two through holes arranged in a mirror image are formed in the interior of the two sliding blocks, a second compression roller is rotatably connected between the two sliding blocks, a top plate is fixedly connected to the upper end of the four support columns, and four springs arranged in a rectangular array are fixedly connected to the bottom end of the top plate.

[0006] Through the above scheme, the device combines heating and steam shaping methods, achieving comprehensive and uniform shaping treatment of the fabric. The steam box releases steam through the nozzle, which can penetrate into the fabric fibers, while the heating box provides a stable heat source through the heating pipe, further improving the shaping effect. The double shaping method ensures the stability of the fabric in shape and the firmness of the fibers. After the fabric is sprayed with steam, it contains a small amount of moisture. When the fabric enters the heating box, this moisture can absorb part of the heat, preventing the fabric from yellowing, hardening or even damaging due to excessive temperature. This improves the shaping quality of the fabric and prolongs its service life. The design of the sliding block and spring allows the position and pressure of the second pressure roller to be self-adaptively adjusted according to the thickness of the fabric, ensuring that the fabric receives uniform and appropriate pressure during shaping, thereby further improving the shaping effect. The combination of steam and heat energy during shaping improves energy utilization efficiency and shaping effect.

[0007] Further, the bottom plate is fixedly connected with two first support plates arranged in mirror image on the upper end, and a support roller is rotatably connected between the two first support plates, and first baffles are fixedly connected to the outer wall of the support roller on both sides.

[0008] Through the above scheme, the support roller can guide and support the fabric. After the fabric enters the steam box and the heating box, the support roller can ensure that the fabric maintains a flat and stable conveying path, preventing wrinkles or deviation during conveying. The first baffle can effectively prevent the fabric from deviating from the support roller during conveying.

[0009] Further, a rotating shaft is rotatably connected to one side of each of the two first support plates, and a rotating plate is rotatably connected between the two rotating shafts, and a plurality of fans are fixedly connected inside the rotating plate in a straight line array.

[0010] Through the above scheme, the fans can quickly cool the fabric after it is treated by the heating box. Rapidly reducing the surface temperature of the fabric after heating and shaping helps to improve the shaping effect and prevent the fabric from deforming again due to residual heat. The rapid cooling effect of the fans can shorten the entire process time from heating to cooling, thereby improving production efficiency. The design of the rotating plate and the fans makes the device flexible. By adjusting the angle of the rotating plate and the speed of the fans, the device can adapt to the cooling speed requirements of fabrics of different thicknesses and materials, improving the versatility and applicability of the device.

[0011] Further, two second support plates are fixedly connected to one side of the upper end of the bottom plate in mirror image, and support rods are fixedly connected to one side of each of the two second support plates, and a guide roller is rotatably connected between the two support rods.

[0012] Through the above scheme, the setting of the guide roller further optimizes the conveying process of the fabric, and through the guidance of the guide roller, the fabric can more accurately enter the inside of the steam box and the heating box.

[0013] Further, the two third support plates are fixedly connected to the upper end of the bottom plate away from the side of the second support plate, and the two third support plates are rotatably connected to the upper end of the winding roller.

[0014] Through the above scheme, the setting of the material roller enables the fabric to automatically and continuously enter the setting device. At the beginning of fabric production, the fabric on the material roller will gradually unfold and advance along each processing area in the device until it is wound up by the winding roller. This automatic conveying method improves production efficiency and reduces manual intervention. The setting of the winding roller ensures neat winding of the fabric after setting treatment. The fabric treated by the steam box, heating box and cooling area will be gradually wound onto the winding roller, forming a compact and orderly package, which is convenient for subsequent fabric cutting, processing and use. The setting of the second baffle effectively prevents the fabric from deviating and scattering during conveying and winding. They are fixed at both ends of the outer wall of the winding roller and the material roller, serving as a limiting function.

[0015] Further, the end of the connecting pipe away from the steam boiler is fixedly connected to the upper end of the steam box.

[0016] Through the above scheme, the steam generated by the steam boiler is stably conveyed into the steam box through the connecting pipe, ensuring that there is enough steam in the steam box to heat and set the fabric.

[0017] Further, each pair of support columns is slidingly arranged in the through hole.

[0018] Through the above scheme, since the support columns are slidingly arranged in the through hole, the height of the support columns can be adjusted to adapt to fabrics of different thicknesses and specifications, ensuring that the fabric maintains appropriate tension and position during processing.

[0019] Further, the bottom end of each pair of springs is fixedly connected to the sliding block.

[0020] Through the above scheme, the elastic properties of the springs enable the second pressure roller to adaptively adjust the pressure according to different fabrics.

[0021] Compared with the prior art, the technical scheme of the present application has the following advantages:

[0022] The device combines heating and steam shaping methods, realizes comprehensive and uniform shaping treatment of the fabric, the steam box releases steam through the spray head, which can penetrate into the fabric fiber, while the heating box provides stable heat source through the heating pipe, further fixes the shaping effect, the double shaping method ensures the stability of the fabric in shape and the firmness of the fiber, and since the fabric contains a small amount of moisture after steam injection, when the fabric enters the heating box, the moisture can absorb part of the heat, prevent the fabric from yellowing, hardening or even damaging due to high temperature, improve the shaping quality of the fabric, and prolong the service life of the fabric, the design of the sliding block and the spring can adaptively adjust the position and pressure of the second pressure roller according to the thickness of the fabric, which can ensure that the fabric receives uniform and appropriate pressure during shaping, thereby further improving the shaping effect, the combination of the steam box and the heating box can make full use of steam and heat energy during shaping, improve the energy utilization efficiency, and improve the shaping effect. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 It is a schematic diagram of the overall structure of the structure of the present application;

[0024] Figure 2 It is a schematic diagram of the heating device structure of the structure of the present application;

[0025] Figure 3 It is a schematic diagram of the shaping device structure of the structure of the present application;

[0026] Figure 4 It is a schematic diagram of the cooling device structure of the structure of the present application.

[0027] In the figure:

[0028] 1, bottom plate; 2, heating box; 3, heating pipe; 4, steam box; 5, spray head; 6, steam boiler; 7, connecting pipe; 8, support column; 9, fixed block; 10, first pressure roller; 11, sliding block; 12, through hole; 13, second pressure roller; 14, top plate; 15, spring; 16, first support plate; 17, support roller; 18, first baffle; 19, rotating shaft; 20, rotating plate; 21, fan; 22, second support plate; 23, support rod; 24, guide roller; 25, third support plate; 26, winding roller; 27, raw material roller; 28, second baffle. DETAILED DESCRIPTION

[0029] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be described clearly and completely. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the scope of the present application.

[0030] Please refer to Figure 1 , Figure 2 and Figure 3 In the embodiment, a sizing device for bionic fabric production includes a bottom plate 1 and a sliding block 11. The upper end of the bottom plate 1 is fixedly connected with a heating box 2. A plurality of heating pipes 3 arranged in a straight line array are fixedly connected inside the heating box 2. One side of the heating pipe 3 is fixedly connected with a steam box 4. A plurality of spray heads 5 arranged in a rectangular array are fixedly connected inside the steam box 4 at the upper and lower ends. The steam box 4 releases steam through the spray heads 5, which can penetrate into the fabric fiber. The heating box 2 provides a stable heat source through the heating pipes 3, further improves the sizing effect, and the double sizing mode ensures the stability of the fabric in shape and the firmness of the fiber. The upper end of the heating box 2 is fixedly connected with a steam boiler 6. The output end of the steam boiler 6 is fixedly connected with a connecting pipe 7. The upper end of the bottom plate 1 is fixedly connected with four support columns 8 arranged in a rectangular array. The outer walls of the four support columns 8 are fixedly connected with fixed blocks 9 in pairs. The first compression roller 10 is rotatably connected between the two fixed blocks 9. Two through holes 12 arranged in mirror image are formed in the two sliding blocks 11. The second compression roller 13 is rotatably connected between the two sliding blocks 11. The upper end of the four support columns 8 is fixedly connected with a top plate 14. The bottom end of the top plate 14 is fixedly connected with four springs 15 arranged in a rectangular array. The design of the sliding block 11 and the spring 15 can adaptively adjust the position and pressure of the second compression roller 13 according to the thickness of the fabric, so as to ensure that the fabric receives uniform and appropriate pressure during the sizing process, thereby further improving the sizing effect.

[0031] Please refer to Figure 1 and Figure 4The upper end of the bottom plate 1 is fixedly connected with two first support plates 16 arranged in mirror image, a support roller 17 is rotatably connected between the two first support plates 16, first baffles 18 are fixedly connected to the outer wall of the support roller 17 on both sides, the setting of the support roller 17 can guide and support the fabric, after the fabric enters the steam box 4 and the heating box 2, the support roller 17 can ensure that the fabric maintains a flat and stable conveying path, preventing wrinkles or deviation of the fabric during the conveying process, the setting of the first baffles 18 can effectively prevent the fabric from deviating from the support roller 17 during the conveying process, a rotating shaft 19 is rotatably connected to one side of each of the two first support plates 16, a rotating plate 20 is rotatably connected between the two rotating shafts 19, a plurality of fans 21 arranged in a straight line array are fixedly connected inside the rotating plate 20, the setting of the fans 21 can quickly cool the fabric after being treated by the heating box 2, rapidly reducing the surface temperature of the fabric after heating and shaping helps to fix the shaping effect, preventing the fabric from deforming again due to residual heat, through the rapid cooling effect of the fans 21, the whole process time from heating to cooling of the fabric can be shortened, thereby improving the production efficiency, the design of the rotating plate 20 and the fans 21 makes the device have a certain flexibility, by adjusting the angle of the rotating plate 20 and the rotating speed of the fans 21, the needs of different thickness and material fabrics for cooling speed can be met, this design improves the universality and applicability of the device, a second support plate 22 is fixedly connected to one side of the upper end of the bottom plate 1, a support rod 23 is fixedly connected to one side of each of the two second support plates 22, a guide roller 24 is rotatably connected between the two support rods 23, the setting of the guide roller 24 further optimizes the conveying process of the fabric, through the guidance of the guide roller 24, the fabric can more accurately enter the inside of the steam box 4 and the heating box 2, a third support plate 25 is fixedly connected to one side of the upper end of the bottom plate 1 away from the second support plate 22, a winding roller 26 is rotatably connected to the upper end of each of the two third support plates 25, a raw material roller 27 is rotatably connected between the two second support plates 22, second baffles 28 are fixedly connected to the outer wall of both ends of the winding roller 26 and the raw material roller 27, the setting of the raw material roller 27 enables the fabric to enter the shaping device automatically and continuously, at the beginning of fabric production, the fabric on the raw material roller 27 will gradually unfold and advance along each processing area in the device until it is wound up by the winding roller 26, this automatic conveying method improves production efficiency and reduces manual intervention, the setting of the winding roller 26 ensures neat winding of the fabric after shaping treatment, the fabric treated by the steam box 4, the heating box 2 and the cooling area will be gradually wound onto the winding roller 26, forming a compact and orderly roll, which is convenient for subsequent fabric cutting, processing and use, the setting of the second baffles 28 effectively prevents deviation and scattering of the fabric during the conveying and winding process, they are fixed to the outer wall of both ends of the winding roller 26 and the raw material roller 27, playing a limiting role.

[0032] Please refer to Figure 2 ,Figure 3 And Figure 4 The end of the connecting pipe 7 away from the steam boiler 6 is fixedly connected with the upper end of the steam box 4, the steam generated by the steam boiler 6 is stably transported into the steam box 4 through the connecting pipe 7, which ensures that there is enough steam in the steam box 4 to heat and shape the fabric, and the four support columns 8 are slidingly arranged in the through holes 12, and the height of the support columns 8 can be adjusted, so that fabrics of different thicknesses and specifications can be accommodated, and the fabric can maintain proper tension and position during processing, and the bottom ends of the four springs 15 are fixedly connected with the sliding blocks 11, and the elastic properties of the springs 15 enable the second pressure roller 13 to adaptively adjust the pressure according to different fabrics.

[0033] In the embodiment, the device combines heating and steam shaping methods to achieve comprehensive and uniform shaping of the fabric, the steam box 4 releases steam through the spray head 5, which can penetrate into the fabric fibers, while the heating box 2 provides a stable heat source through the heating pipe 3, further improving the shaping effect, and the double shaping method ensures the stability of the fabric in shape and the firmness of the fibers, and since the fabric contains a small amount of moisture after steam injection, when the fabric enters the heating box 2, the moisture can absorb part of the heat, preventing the fabric from yellowing, hardening or even being damaged due to excessive temperature, improving the shaping quality of the fabric and prolonging its service life, and the design of the sliding block 11 and the spring 15 enables the position and pressure of the second pressure roller 13 to be self-adaptively adjusted according to the thickness of the fabric, ensuring that the fabric receives uniform and appropriate pressure during shaping, thereby further improving the shaping effect, and the combination of the steam box 4 and the heating box 2 enables the device to fully utilize steam and heat energy during shaping, improving energy utilization efficiency and shaping effect.

[0034] The working principle of the above embodiment is as follows:

[0035] First, the fabric is placed on the raw material roller 27, as the guide roller 24 rotates, the fabric gradually unfolds, and through the guidance of the supporting roller 17, it ensures that the fabric maintains a flat and stable conveying path, after the fabric enters the steam box 4, the steam generated by the steam boiler 6 is stably transported into the steam box 4 through the connecting pipe 7, the multiple nozzles 5 inside the steam box 4 release steam, which can penetrate into the fabric fibers and perform preliminary heating and setting treatment, the fabric after steam setting treatment enters the heating box 2, the multiple heating pipes 3 inside the heating box 2 provide stable heat source for further heating and setting treatment of the fabric, as the fabric contains a small amount of moisture after steam injection, these moisture can absorb part of the heat during the heating process, preventing the fabric from yellowing, hardening or even damaging due to excessive temperature, the fabric after the heating box 2 treatment passes between the first and second pressure rollers 10 and 13, and passes around the upper end of the supporting roller 17 into the cooling area, multiple fans 21 on the rotating plate 20 quickly cool the fabric, which helps to fix the setting effect and prevents the fabric from deforming again due to residual heat, by adjusting the angle of the rotating plate 20 and the rotating speed of the fan 21, the cooling speed can be adapted to the needs of fabrics of different thickness and material, the fabric after the steam box 4, heating box 2 and cooling area treatment is gradually wound onto the winding roller 26, the setting of the winding roller 26 ensures the neat winding of the fabric after the setting treatment, forming a compact and orderly roll, which is convenient for subsequent fabric cutting, processing and use.

[0036] It should be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by "comprises... a" does not, without more constraints, exclude the presence of additional identical elements in the process, method, article, or apparatus that comprises the element.

[0037] While embodiments of the present application have been shown and described with reference to a few embodiments, it will be understood by those skilled in the art that various changes in form and details can be made therein without departing from the spirit and scope of the application which is defined by the appended claims and their equivalents.

Claims

1. A shaping device for producing a biomimetic pile fabric, comprising a base plate (1) and a sliding block (11), characterized in that: The bottom plate (1) upper end is fixedly connected with a heating box (2), a plurality of heating pipes (3) are fixedly connected inside the heating box (2) and are arranged in a linear array, one side of the heating pipe (3) is fixedly connected with a steam box (4), a plurality of nozzles (5) are fixedly connected inside the steam box (4) and are arranged in a rectangular array, the upper end of the heating box (2) is fixedly connected with a steam boiler (6), the output end of the steam boiler (6) is fixedly connected with a connecting pipe (7), the upper end of the bottom plate (1) is fixedly connected with four support columns (8) arranged in a rectangular array, the outer walls of two of the four support columns (8) are fixedly connected with a fixed block (9), a first compression roller (10) is rotatably connected between the two fixed blocks (9), two sliding blocks (11) are internally and oppositely provided with two through holes (12), a second compression roller (13) is rotatably connected between the two sliding blocks (11), the upper end of the four support columns (8) is fixedly connected with a top plate (14), and the bottom end of the top plate (14) is fixedly connected with four springs (15) arranged in a rectangular array.

2. A sizing device for the production of a biomimetic fleece according to claim 1, characterized in that The upper end of the bottom plate (1) is fixedly connected with two first support plates (16) arranged in a mirror image, and a support roller (17) is rotatably connected between the two first support plates (16).

3. The sizing device for producing a biomimetic pile fabric according to claim 2, characterized in that: One side of each of the two first support plates (16) is rotatably connected with a rotating shaft (19), a rotating plate (20) is rotatably connected between the two rotating shafts (19), and a plurality of fans (21) are fixedly connected inside the rotating plate (20) and arranged in a linear array.

4. The sizing device for producing a biomimetic pile fabric according to claim 1, wherein: One side of the upper end of the bottom plate (1) is fixedly connected with two second support plates (22) arranged in a mirror image, and a support rod (23) is fixedly connected to one side of each of the two second support plates (22), and a guide roller (24) is rotatably connected between the two support rods (23).

5. The sizing device for producing a biomimetic pile fabric according to claim 1, wherein: The side, away from the second support plates (22), of the upper end of the bottom plate (1) is fixedly connected with two third support plates (25) arranged in a mirror image, a winding roller (26) is rotatably connected to the upper end of each of the two third support plates (25), and a raw material roller (27) is rotatably connected between the two second support plates (22), and second baffles (28) are fixedly connected to the outer walls of both ends of the winding roller (26) and the raw material roller (27).

6. The sizing device for producing a biomimetic pile fabric according to claim 1, wherein: The end, away from the steam boiler (6), of the connecting pipe (7) is fixedly connected to the upper end of the steam box (4).

7. The sizing device for producing a biomimetic pile fabric according to claim 1, wherein: Each of the four support columns (8) is slidingly arranged inside the through hole (12).

8. The sizing device for producing a biomimetic pile fabric according to claim 1, wherein: The bottom end of each of the four springs (15) is fixedly connected to the sliding block (11).

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