Cutting bed convenient for cleaning residual materials
By setting up a material collection hopper and a material conveying mechanism on the cutting bed, combined with cylinder drive and a dust collector, the problem of scattered cutting waste material is solved, realizing automatic collection and cleaning of waste material, improving production efficiency and environmental cleanliness.
Patent Information
- Application Number
- CN202422863076.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-23
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-11-23
AI Technical Summary
Existing cutting machines generate scraps that are scattered around the workbench during the cutting process, affecting the cleanliness of the working environment. Manual cleaning is also time-consuming, especially in large-scale production and multi-variety, small-batch production, where cleaning work consumes a lot of time and labor.
A cutting bed designed for easy cleaning of residual materials includes a cutting bed body, a cutting machine, a brick conveyor, a guide rail, a collection hopper, a receiving chamber, a cover plate, and a cylinder. The collection hopper is driven to move by the cylinder. Combined with the material transfer mechanism and a dust collector, the residual materials are automatically collected and cleaned, preventing them from scattering and keeping the working environment clean.
It enables rapid collection and temporary storage of waste materials, reduces manual cleaning time, improves production efficiency, maintains a clean working environment, and avoids environmental pollution caused by the scattering of waste materials.
Smart Images

Figure CN223522875U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a cutting bed, especially a cutting bed convenient for residual material cleaning. BACKGROUND
[0002] The cutting bed is a device used in the textile and garment manufacturing industry, mainly used for placing the cutting cloth and cutting the cloth.
[0003] The existing cutting device is usually an automatic cutting bed. During cutting, multiple layers of cloth are pre-stacked on the cutting bed. The automatic cutting machine controlled intelligently cuts the cloth according to the marked pattern. During the cutting process, a large amount of residual material is accumulated on the workbench and around. After a batch of cloth is cut, the residual material needs to be cleaned in time, otherwise it may affect the subsequent processing. The conventional cutting bed usually does not have a structure for cleaning the residual cloth. When cleaning, the workers will directly sweep the residual material out of the cutting bed to avoid affecting the orderly progress of subsequent processing. The residual material will scatter around the cutting bed, affecting the cleanliness of the working environment, and subsequent cleaning is required. Manual cleaning takes a long time, especially in large-scale production and multi-variety small-batch production, which will occupy a lot of time and labor. SUMMARY
[0004] In order to overcome the shortcomings of the conventional cutting bed, which usually does not have a structure for cleaning the residual cloth, the workers will directly sweep the residual material out of the cutting bed when cleaning to avoid affecting the orderly progress of subsequent processing. The residual material will scatter around the cutting bed, affecting the cleanliness of the working environment, and subsequent cleaning is required. Manual cleaning takes a long time, especially in large-scale production and multi-variety small-batch production, which will occupy a lot of time and labor. The purpose is to provide a cutting bed convenient for residual material cleaning to solve the above problems.
[0005] The technical solution is as follows: A cutting bed that facilitates the cleaning of residual materials includes a cutting bed body, a cutting machine, a fabric conveyor, a guide rail, a hopper, a receiving chamber, a cover plate, and a cylinder. The upper part of the cutting bed body has a transverse groove containing a processing cavity. Transmission components are located on both the front and rear sides of the cutting bed body. The cutting machine is connected between these transmission components, and it achieves lateral displacement under the drive of the transmission components. The fabric conveyor, composed of a transmission roller, a fabric conveyor belt, and a drive unit, is located in the groove on the upper part of the cutting bed body and is used for placing and transporting the fabric. The processing cavity of the cutting bed body... The right side of the processing cavity is equipped with guide rails on both the front and rear sides. A material collection hopper slides between the guide rails with its opening facing upwards. Inside the material collection hopper is a receiving chamber, which is wider at the top and narrower at the bottom. A cylinder is horizontally installed at the front right side of the processing cavity of the cutting bed body. The end of the cylinder's movable rod is connected to one side of the material collection hopper. The cylinder drives the material collection hopper to move horizontally left and right. A material transfer mechanism is horizontally installed in the processing cavity. A discharge port is opened at the bottom of the material collection hopper. This discharge port discharges the collected excess material into the material transfer mechanism. A cover plate is connected to the right side of the material collection hopper to close the processing cavity.
[0006] Furthermore, the material transfer mechanism includes a material transfer frame, a material transfer component, and a pusher plate. The material transfer frame is arranged laterally in the processing cavity. The right side of the material transfer frame slides in contact with the material collection hopper. The internal space of the material collection hopper is connected to the internal space of the material transfer frame through the material discharge port. The material transfer frame is equipped with a material transfer belt. The material transfer component consists of a conveyor belt and a drive system for the conveyor belt. The material transfer component is generally shaped with the left side higher than the right side, and the left end of the material transfer component extends out from the left side of the cutting bed body. Several pusher plates are arranged at intervals on the conveyor belt of the material transfer component.
[0007] Furthermore, it also includes a protective shell, a discharge chamber, a rotating plate, and a torsion spring. The protective shell is installed on the left side of the cutting bed body, which surrounds the left end of the material transfer component. Inside the protective shell is a discharge chamber with the same width as the front and rear of the material transfer component. A rotating plate is rotatably installed at the bottom of the protective shell. A torsion spring is installed on the rotating plate. The two ends of the torsion spring are connected to the rotating plate and the protective shell respectively. When the torsion spring is not subjected to external force, the rotating plate closes the discharge chamber of the protective shell.
[0008] Furthermore, it also includes a dust collector, a dust collection box, a protective plate, a suction head, a dust inlet, and a dust combing plate. The dust collector is located at the bottom of the hopper, and the dust collection box is located on the right side of the cover plate. The dust collection box is connected to the dust collector through a pipe. The suction head is connected to the top of the dust collection box, and the dust inlet of the suction head faces the side of the rough brick conveyor. A dust combing plate is installed on the left side of the suction head, and the lower part of the dust combing plate contacts the surface of the rough brick conveyor belt of the rough brick conveyor. A protective plate is rotatably installed on the right side of the dust collection box.
[0009] Furthermore, it also includes a mounting base, which is located on the upper left side of the cutting bed body.
[0010] The utility model discloses a beneficial effect: the utility model discloses a set up the residual material cleaning part on the cutting bed, and the excess material after one batch processing is collected and is temporarily stored fast, avoids the residual material and scatters in the cutting bed around without collecting container or area, and the clean situation of the need of subsequent longer time consumption appears, when needing to handle the residual material of the collection in the equipment, through setting up the material transfer mechanism, the residual material of collection is discharged, and the container of collecting residual material is placed in the left part of cutting bed, and the residual material of going out through the material transfer piece can be conveniently and quickly collected.
[0011] The utility model discloses a set up the dust removal part, and the uncleaned excess material on the rough brick transmission piece is further handled, and the influence of excess material residual material to processing is reduced.
[0012] The utility model discloses a set up the shell on the left side of cutting bed body, and through the torsional spring connection swing plate under the shell lower part, when no external force, swing plate is under the action of torsional spring, makes the discharge cavity to be in the closed state, effectively prevents material leakage, and this design not only does not affect the orderly discharge of material, also avoided the working environment pollution caused by the leakage of small material from the processing cavity ACCURACY OF DRAWINGS
[0013] Figure 1 It is the three-dimensional structure schematic diagram of the utility model.
[0014] Figure 2 It is the three-dimensional structure schematic diagram of part components of the utility model.
[0015] Figure 3 It is the sectional view of the utility model hidden cutting element machine.
[0016] Figure 4 It is the three-dimensional structure schematic diagram of shell, swing plate, torsional spring of the utility model.
[0017] Figure 5 It is the three-dimensional structure schematic diagram of the utility model scrap removal mechanism.
[0018] Fig. 1 cutting bed body, 2 cutting machine, 3 rough brick conveying piece, 4 mounting seat, 5 guide rail, 51 material collecting hopper, 510 material receiving chamber, 52 cover plate, 53 air cylinder, 6 material transfer frame, 61 material transfer piece, 610 material pushing plate, 7 shell, 701 discharge cavity, 71 swing plate, 72 torsional spring, 8 dust collector, 81 dust collecting box, 811 guard plate, 82 suction head, 821 dust inlet hole, 83 dust combing plate. DETAILED DESCRIPTION
[0019] The utility model will be specifically described below in conjunction with the drawings.
[0020] Example 1: as Figures 1-5The utility model provides a cutting bed convenient to residual material cleaning, including cutting bed body 1, the upper portion of cutting bed body 1 is equipped with recess, its inside is equipped with processing cavity, and is equipped with transmission piece in the upper portion front and back sides of cutting bed body 1, and transmission piece is used for driving the transverse displacement of cutting machine 2, cutting machine 2 is installed between transmission piece, realizes transverse displacement through the drive of transmission piece, completes the cutting work of cloth, ensures the accuracy and consistency of cutting, improves production efficiency, and the recess in the upper portion of cutting bed body 1 is equipped with brick conveying part 3, is composed of transmission roller, brick conveying belt and drive part, is used for the placement and transmission of cloth, ensures the stability and uniformity of cloth in the cutting process, avoids the deviation and wrinkle of cloth. Guide rail 5 is equipped in the right part front and back sides in the processing cavity of cutting bed body 1, is used for supporting and guiding the transverse movement of material collecting hopper 51, ensures the smooth sliding of material collecting hopper 51, improves the efficiency and accuracy of surplus material collection, and material collecting hopper 51 is slidably installed between guide rail 5, and the opening faces upwards, and the inside is equipped with receiving chamber 510, the space of receiving chamber 510 is big at top and small at bottom, is convenient for the collection of surplus material produced in the cutting process, avoids the scattering and blockage of surplus material. Cylinder 53 is horizontally transversely arranged in the right front part in the processing cavity of cutting bed body 1, and the movable rod end is connected with one side of material collecting hopper 51, and the material collecting hopper 51 is driven to move left and right transversely through the telescopic action of cylinder 53, realizes the automatic collection of surplus material, improves the efficiency and automation degree of surplus material collection, and cover plate 52 is connected to the right side of material collecting hopper 51, is used for closing the processing cavity, prevents dust and other sundries from entering, keeps the working environment clean, prolongs the service life of equipment, and the lower part of material collecting hopper 51 is provided with a discharge port, which discharges the collected surplus material into the material conveying mechanism.
[0021] Wherein, the material conveying mechanism includes a material conveying frame 6, a material conveying member 61 and a push plate 610, a material conveying frame 6 is horizontally arranged in the processing cavity, the right part of the material conveying frame 6 is in sliding contact with the material collecting hopper 51, the internal space of the material collecting hopper 51 is communicated with the internal space of the material conveying frame 6 through a discharge port, a material conveying belt is arranged in the material conveying frame 6, the material conveying member 61 is composed of a conveying belt and a driving system of the conveying belt, the material conveying member 61 is left high and right low, and the left end of the material conveying member 61 is arranged to pass through the left part of the cutting bed body 1, a plurality of push plates 610 are arranged on the conveying belt of the material conveying member 61, which ensures that the surplus material can be smoothly conveyed to the designated position for processing, reduces the need for manual cleaning, and improves the production efficiency.
[0022] In the processing, the cloth is placed on the brick conveying member 3, and under the drive of the transmission roller and the brick conveying belt, the cloth is smoothly conveyed to the cutting area, and the cutting machine 2 moves transversely under the drive of the transmission member to cut the cloth. The excess material generated in the cutting process falls into the receiving chamber 510 of the collecting hopper 51. The movable rod of the cylinder 53 is extended and retracted to drive the collecting hopper 51 to move transversely left and right, so that the excess material in the collecting hopper 51 is discharged through the discharge port into the material conveying frame 6. The transmission belt and drive system of the material conveying member 61 are started, the pushing plate 610 pushes the excess material to move along the left high and right low direction of the material conveying frame 6, and finally discharges from the left part of the cutting bed body 1 to the designated position for processing. The cover plate 52 is connected to the right side of the collecting hopper 51 to ensure the closure of the processing cavity and prevent dust and other debris from entering to keep the working environment clean.
[0023] Example 2: Based on example 1, the cutting bed is further improved in this example;
[0024] As shown in Figure 1 , Figure 3 and Figure 4 , the cutting bed body 1 is additionally provided with a protective shell 7 which closely surrounds the left end of the material conveying member 61. The protective shell 7 is made of high-strength material and has good corrosion resistance and durability, which can effectively protect the material conveying member 61 from the influence of the external environment. The internal structure of the protective shell 7 is reasonably designed to ensure smooth operation of the material conveying member 61 and reduce friction and wear;
[0025] The lower part of the protective shell 7 is connected to the turning plate 71 through the torsion spring 72 to realize automatic resetting of the turning plate. When there is no external force, the turning plate 71 will be in a closed state under the action of the torsion spring 72, effectively preventing material leakage. This design not only ensures the orderly discharge of the material, but also avoids the pollution of the working environment caused by the leakage of small materials from the processing cavity. The turning plate 71 is made of lightweight material to ensure that it can quickly respond under the action of the torsion spring 72 and realize efficient closing and opening functions.
[0026] In order to further improve the cleanliness of the working environment, as shown in Figure 1 , Figure 2 , Figure 3 and Figure 5As shown, the lower part of the hopper 51 is provided with a dust removal machine 8, which is connected with the dust collecting box 81 on the right side of the cover plate 52, the dust collecting box is provided with a dust filter cylinder, the upper part of the dust collecting box 81 is connected with a suction head 82, which is aligned with the dust inlet hole 821 of the brick conveying device 3, and cooperates with the dust combing plate 83 to tightly adhere to the surface of the brick conveying belt, so as to further clean the residual materials adhered to the surface of the brick conveying belt, the dust combing plate 83 is used to shovel the materials, the dust removal machine 8 adopts a high-efficiency filter, which can effectively capture small particles in the air, when the dust removal machine 8 works, the outside of the dust inlet hole 821 of the suction head 82 will form a negative pressure area, the shovelled debris will be sucked into the inside, and the residual materials will finally fall into the dust filter cylinder of the dust collecting box 81, so as to ensure the quality of the working environment, the design of the dust combing plate 83 can tightly adhere to the surface of the brick conveying belt, so as to avoid the accumulation of dust and keep the cleanliness of the materials, the right part of the dust collecting box is provided with a movable guard plate, the guard plate 811 will close the dust collecting box in normal state, when it is necessary to clean the dust filter cylinder in the dust collecting box 81, the cleaning operation can be quickly performed by opening the guard plate 811, which is more convenient.
[0027] As Figure 1 shown, the upper left part of the cutting bed body 1 is further provided with a mounting seat 4, which provides convenience for the installation of the future paving machine and the equipment upgrading, the position and size of the mounting seat 4 are carefully designed, so that the subsequent paving machine can be seamlessly connected with the existing equipment after installation, thereby improving the production efficiency, and the surface of the mounting seat 4 is treated to prevent slipping, thereby increasing the stability of the equipment and preventing displacement during use.
[0028] Although the utility model has been described with reference to the exemplary embodiments, it should be understood that the utility model is not limited to the disclosed exemplary embodiments. The scope of the following claims should be given the broadest interpretation so as to encompass all variations and equivalent structures and functions.
Claims
1. A cutting bed facilitating residual material cleaning, comprising a cutting bed body (1), a recess is horizontally arranged on the upper portion of the cutting bed body (1), and a processing cavity is arranged in the recess; characterized in that Further comprising a cutting machine (2), a raw brick conveying element (3), a guide rail (5), a collecting hopper (51), a material receiving chamber (510), a cover plate (52) and a pneumatic cylinder (53), the cutting bed body (1) is provided with transmission elements on the front and rear sides thereof, the cutting machine (2) is arranged between the transmission elements of the cutting bed, and the cutting machine (2) is driven by the transmission elements to realize horizontal displacement; the raw brick conveying element (3) is arranged in the recess on the upper portion of the cutting bed body (1), and the raw brick conveying element (3) is composed of a transmission roller, a raw brick conveying belt and a driving component, and is used for placing and conveying materials; the guide rail (5) is arranged on the right side of the processing cavity in the cutting bed body (1); the collecting hopper (51) is slidingly arranged between the guide rails (5), the opening of the collecting hopper (51) faces upward, and the material receiving chamber (510) is arranged in the collecting hopper (51); the space of the material receiving chamber (510) is large at the top and small at the bottom; the pneumatic cylinder (53) is horizontally arranged on the right front portion of the processing cavity in the cutting bed body (1), the movable rod end of the pneumatic cylinder (53) is connected to one side of the collecting hopper (51), the collecting hopper (51) is driven by the pneumatic cylinder (53) to move horizontally, a material conveying mechanism is horizontally arranged in the processing cavity, a discharging port is formed in the lower portion of the collecting hopper (51), the discharging port is used for discharging the collected excess material into the material conveying mechanism, the cover plate (52) is connected to the right side of the collecting hopper (51), and the cover plate (52) is used for closing the processing cavity.
2. The cutting table of claim 1, wherein, The material conveying mechanism comprises a material conveying frame (6), a material conveying element (61) and a pushing plate (610), the material conveying frame (6) is horizontally arranged in the processing cavity, the right portion of the material conveying frame (6) is in sliding contact with the collecting hopper (51), the internal space of the collecting hopper (51) is in communication with the internal space of the material conveying frame (6) through a discharging port, a conveying belt is arranged in the material conveying frame (6), the material conveying element (61) is composed of a conveying belt and a driving system of the conveying belt, the material conveying element (61) is high at the left end and low at the right end, the left end of the material conveying element (61) penetrates out of the left portion of the cutting bed body (1), and a plurality of pushing plates (610) are arranged on the conveying belt of the material conveying element (61) in a spaced manner.
3. The cutting table of claim 2, wherein, Further comprising a protective shell (7), a discharging cavity (701), a rotating plate (71) and a torsional spring (72), the protective shell (7) is mounted on the left portion of the cutting bed body (1), the protective shell (7) surrounds the left end of the material conveying element (61), a discharging cavity (701) with the same width as the material conveying element (61) is arranged in the protective shell (7), the rotating plate (71) is rotatably arranged on the lower portion of the protective shell (7), the torsional spring (72) is arranged on the rotating plate (71), and the two ends of the torsional spring (72) are connected to the rotating plate (71) and the protective shell (7), respectively, and when the torsional spring (72) is not subjected to external force, the rotating plate (71) closes the discharging cavity (701) of the protective shell (7).
4. The cutting table of claim 3 wherein, It further includes a dust removal machine (8), a dust collecting box (81), a guard plate (811), a suction head (82), a dust inlet hole (821) and a dust combing plate (83), the lower part of the collecting hopper (51) is provided with the dust removal machine (8), the right side of the cover plate (52) is provided with the dust collecting box (81), the dust collecting box (81) is connected with the dust removal machine (8) in communication through a pipeline, the upper part of the dust collecting box (81) is connected and communicated with the suction head (82), the dust inlet hole (821) of the suction head (82) faces the side of the rough brick conveying element (3), the left part of the suction head (82) is provided with the dust combing plate (83), the lower part of the dust combing plate (83) is in contact with the surface of the rough brick conveying belt of the rough brick conveying element (3), and the right part of the dust collecting box (81) is rotatably provided with the guard plate.
5. The cutting table of claim 4 wherein, It further includes a mounting seat (4), and the upper left part of the cutting bed body (1) is provided with the mounting seat (4).