Intelligent continuous drying device for acid-resistant ceramic tiles

Abstract

The utility model discloses an acid-proof ceramic tile intelligent continuous drying device which comprises a drying bin and a discharging conveyor, and a first conveyor, a second conveyor and a third conveyor are installed in the drying bin. The acid-resistant tile blank drying device has the beneficial effects that the lifting table and the weighing sensor are arranged, in the hot air drying process, the weight of the acid-resistant tile blank is continuously reduced, when the acid-resistant tile blank moves to the position above the lifting table, the electric push rod extends and pushes the acid-resistant tile blank to move upwards, and then the first electric cylinder, the second electric cylinder, the third electric cylinder and the fourth electric cylinder are shortened; and when the weight reaches a set value, the first electric cylinder and the second electric cylinder extend, so that the acid-resistant ceramic tile blanks incline towards the discharging conveyor, the acid-resistant ceramic tile blanks slide along the balls to penetrate through the cloth curtain to reach the top face of the discharging conveyor and move out of the drying bin, and automatic drying detection and discharging of the acid-resistant ceramic tile blanks are completed. The trouble of manual detection is saved, and the use convenience is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to acid -resistant ceramic tile production technical field, concretely related to acid -resistant ceramic tile intelligent continuous drying device. BACKGROUND

[0002] The main component of acid -resistant ceramic tile is silica, and it forms a large number of polylithium mullite under high temperature calcination, and it is a kind of material with high acid resistance, due to the compact structure of acid -resistant brick, the water absorption is small, so it can also resist any concentration of alkaline medium at room temperature, but not resistant to high temperature molten alkali, acid -resistant brick contains more than 70% of silica, and it is formed by sintering, and is widely used in acid ditch, acid well, acid storage and large impact ground in chemical industry.

[0003] Traditional acid -resistant ceramic tile needs to be dried before firing, and it needs to maintain a certain moisture content when drying to avoid cracking, and the traditional tunnel drying kiln adopts continuous hot air drying, it is difficult to control the moisture content in the process, resulting in that the moisture content is prone to be too low when kiln, and the staff needs to weigh and measure the moisture content and drying condition, it is not convenient and intelligent to use, and further improvement can be made. UTILITY MODEL CONTENT

[0004] (I) the technical problem solved

[0005] In view of the deficiencies of prior art, the utility model provides acid -resistant ceramic tile intelligent continuous drying device, has improved the advantages of the convenience and work efficiency of use, and further solves the problems in the above background art.

[0006] (II) technical scheme

[0007] In order to realize the above-mentioned advantages of improving the convenience and work efficiency, the specific technical scheme of the utility model is as follows: acid-resistant ceramic tile intelligent continuous drying device, including drying bin and discharging conveyor, the inside of drying bin is installed with first conveyor, second conveyor and third conveyor, and is set down with sinking groove between first conveyor and second conveyor, between second conveyor and third conveyor, and the inside of sinking groove is provided with lifting platform, the bottom surface of lifting platform and the inner bottom surface of sinking groove are vertically installed with electric push rod, and the top surface of lifting platform is fixedly installed with weighing sensor, and the bottom surface of sinking groove corner is respectively fixedly installed with first electric cylinder, second electric cylinder, third electric cylinder and fourth electric cylinder, the moving rod of first electric cylinder, second electric cylinder, third electric cylinder and fourth electric cylinder all penetrates lifting platform and is connected with lifting platform slidingly, and the top surface of the moving rod of first electric cylinder, second electric cylinder, third electric cylinder and fourth electric cylinder is all fixedly installed with ball seat, and the top surface of ball seat is connected with ball rollingly, the back vertical surface of drying groove is set down with communicating port on one side of sinking groove, and the top surface of communicating port is installed with curtain, and the other side of communicating port is installed with discharging conveyor, the top surface of drying bin is connected with shunt pipe, and the top surface of shunt pipe is connected with gas pipe, and the other end of gas pipe is connected with hot air blower.

[0008] Further, the first electric cylinder and the second electric cylinder are arranged away from the curtain, and the third electric cylinder and the fourth electric cylinder are arranged close to the curtain.

[0009] Further, the first electric cylinder, the second electric cylinder, the third electric cylinder and the fourth electric cylinder are used in cooperation with a controller, and the input end of the controller is electrically connected with the output end of the weighing sensor.

[0010] Further, the discharging conveyor is arranged in two groups, and the top surface of the discharging conveyor is lower than the top opening of the sinking groove.

[0011] Further, the shunt pipe is arranged in multiple groups, and the shunt pipes are distributed at equal intervals.

[0012] Further, the interval between the first conveyor and the second conveyor is equal to the interval between the second conveyor and the third conveyor, and the interval between the first conveyor and the second conveyor is smaller than the width of the acid-resistant ceramic tile.

[0013] Further, an infrared positioning sensor is fixedly installed on one side of the curtain and located in the top surface of the drying bin.

[0014] (Three) beneficial effects

[0015] Compared with the prior art, the utility model provides acid-resistant ceramic tile intelligent continuous drying device, has the following beneficial effects:

[0016] (1), The utility model discloses a lifting platform and weighing sensor are provided, acid -resistant ceramic tile blank enters to drying storehouse, place in the first conveyer top surface and remove, hot -blast machine produces hot -blast, through the gas pipe and the shunt pipe and blow to acid -resistant ceramic tile blank top surface, carry out hot -blast drying, in the process of hot -blast drying, acid -resistant ceramic tile blank weight is constantly reduced, when acid -resistant ceramic tile blank removes to the lifting platform top, electric push rod elongation, push acid -resistant ceramic tile blank and go up, subsequently, first electric cylinder, second electric cylinder, third electric cylinder and fourth electric cylinder shorten, and weighing sensor and acid -resistant ceramic tile blank contact and carry out weighing, when the weight reaches the set value, indicates that acid -resistant ceramic tile blank drying is completed, and first electric cylinder and second electric cylinder elongation make acid -resistant ceramic tile blank to the inclined place of unloading conveyer, and acid -resistant ceramic tile blank along the ball and slide to pass through the cloth curtain and reach the unloading conveyer top surface and remove drying storehouse, complete acid -resistant ceramic tile blank's automatic drying detection and unloading, save the trouble of manual detection, improve the convenience of using, more intelligent, avoid the problem that acid -resistant ceramic tile blank that has satisfied water content requirement is further dried and leads to water content too low, improve the yield rate.

[0017] (2), The utility model discloses a second conveyer, third conveyer, first conveyer and second conveyer between, second conveyer and third conveyer between all are installed with lifting platform, can weigh acid -resistant ceramic tile and carry out weighing measurement drying degree to many times, when the water content after weighing is still bigger, first electric cylinder and third electric cylinder elongation, push acid -resistant ceramic tile to the inclined place of second conveyer and third conveyer direction, acid -resistant ceramic tile can slide to second conveyer and third conveyer top surface, continue drying, thereby guarantee drying efficiency, improve the convenience of using. ACCURACY

[0018] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments. Obviously, the drawings described in the following only constitute some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.

[0019] Figure 1 It is the internal structure schematic diagram of acid -resistant ceramic tile intelligent continuous drying device according to the embodiment of the utility model;

[0020] Figure 2 It is the plan view of acid -resistant ceramic tile intelligent continuous drying device according to the embodiment of the utility model;

[0021] Figure 3 It is the structure schematic diagram of lifting platform according to the embodiment of the utility model;

[0022] Figure 4 It is the A node close -up of acid -resistant ceramic tile intelligent continuous drying device according to the embodiment of the utility model.

[0023] Fig.:

[0024] 1, drying bin; 2, blanking conveyor; 3, hot air machine; 4, gas pipe; 5, first conveyor; 6, second conveyor; 7, third conveyor; 8, sink tank; 9, lifting platform; 10, electric push rod; 11, communication port; 12, cloth curtain; 13, weighing sensor; 14, ball seat; 15, shunt pipe; 16, first electric cylinder; 17, second electric cylinder; 18, third electric cylinder; 19, fourth electric cylinder; 20, ball; 21, infrared positioning sensor. DETAILED DESCRIPTION

[0025] To further illustrate the embodiments, the utility model provides the drawings, these drawings are part of the utility model disclosure, it mainly used to illustrate the embodiment, and can cooperate with the relevant description of the specification to explain the operation principle of the embodiment, cooperate with reference to these contents, the person skilled in the art should be able to understand other possible implementation ways and the advantages of the utility model, the components in the drawing are not drawn according to scale, and similar component symbols are usually used to represent similar components.

[0026] According to the embodiment of the utility model, an acid-resistant ceramic tile intelligent continuous drying device is provided.

[0027] The utility model will be further illustrated in combination with the specific embodiment and the drawings, such as Figures 1-4As shown, according to the acid-resistant ceramic tile intelligent continuous drying device of the utility model embodiment, including drying bin 1 and blanking conveyor 2, drying bin 1 inside is equipped with first conveyor 5, second conveyor 6 and third conveyor 7, and first conveyor 5 and second conveyor 6 between, second conveyor 6 and third conveyor 7 between all are equipped with sinking groove 8, and sinking groove 8 inside is provided with lifting platform 9, and the vertical installation of lifting platform 9 bottom surface and sinking groove 8 inner bottom surface is equipped with electric push rod 10, and the bottom surface of electric push rod 10 is fixedly connected with the inner bottom surface of sinking groove 8, and the top surface of the moving rod of electric push rod 10 is fixedly connected with the bottom surface of lifting platform 9, and the top surface of lifting platform 9 is fixedly installed with weighing sensor 13, and the bottom surface of the corner of sinking groove 8 is fixedly installed with first electric cylinder 16, second electric cylinder 17, third electric cylinder 18 and fourth electric cylinder 19 respectively, and the moving rod of first electric cylinder 16, second electric cylinder 17, third electric cylinder 18 and fourth electric cylinder 19 all penetrates lifting platform 9 and is slidably connected with lifting platform 9, and the top surface of the moving rod of first electric cylinder 16, second electric cylinder 17, third electric cylinder 18 and fourth electric cylinder 19 is fixedly installed with ball seat 14, and the top surface of ball seat 14 is rollingly connected with ball 20, and the back vertical surface of drying groove is located on one side of sinking groove 8 and is provided with communicating port 11, and the top surface of communicating port 11 is installed with curtain 12, reduces heat loss, does not affect acid-resistant ceramic tile movement, and the other side of communicating port 11 is installed with blanking conveyor 2, and the top surface of drying bin 1 is through connection with shunt pipe 15, and the top surface of shunt pipe 15 is through connection with gas pipe 4, and the other end of gas pipe 4 is through connection with hot air blower 3, acid-resistant ceramic tile blank enters drying bin 1, and is placed on the top surface of first conveyor 5 and moves, hot air blower 3 generates hot air, and blows towards the top surface of acid-resistant ceramic tile blank through gas pipe 4 and shunt pipe 15, and carries out hot air drying, in the process of hot air drying, the weight of acid-resistant ceramic tile blank is continuously reduced, when acid-resistant ceramic tile blank moves to the top of lifting platform 9, electric push rod 10 is elongated, and pushes acid-resistant ceramic tile blank to move upwards, then, first electric cylinder 16, second electric cylinder 17, third electric cylinder 18 and fourth electric cylinder 19 are shortened, and weighing sensor 13 contacts acid-resistant ceramic tile blank and carries out weighing, when the weight reaches the set value, it indicates that acid-resistant ceramic tile blank drying is completed, first electric cylinder 16 and second electric cylinder 17 are elongated, and make acid-resistant ceramic tile blank to be inclined to blanking conveyor 2, acid-resistant ceramic tile blank slides along ball 20 and falls through curtain 12 to reach the top surface of blanking conveyor 2 and moves out of drying bin 1, and completes the automatic drying detection and unloading of acid-resistant ceramic tile blank, saves the trouble of manual detection, improves the convenience of use, is more intelligent, avoids the problem that acid-resistant ceramic tile blank that has met the water content requirement is further dried to cause the water content to be too low, and improves the yield.

[0028] In one embodiment, the first cylinder 16 and the second cylinder 17 are arranged away from the cloth curtain 12, and the third cylinder 18 and the fourth cylinder 19 are arranged close to the cloth curtain 12. The lifting platform 9 is arranged between the first conveyor 5 and the second conveyor 6 and between the second conveyor 6 and the third conveyor 7, so that the acid-resistant ceramic tile blank can be weighed and dried multiple times. When the water content after weighing is still large, the first cylinder 16 and the third cylinder 18 are elongated to push the acid-resistant ceramic tile blank to tilt towards the second conveyor 6 and the third conveyor 7, so that the acid-resistant ceramic tile blank can slide to the top surface of the second conveyor 6 and the third conveyor 7 for further drying, thereby ensuring the drying efficiency and improving the convenience of use.

[0029] In one embodiment, the first cylinder 16, the second cylinder 17, the third cylinder 18 and the fourth cylinder 19 are used in cooperation with a controller, and the input end of the controller is electrically connected with the output end of the weighing sensor 13, which is a common control structure and will not be described in detail here.

[0030] In one embodiment, the blank conveyor 2 is arranged in two groups, and the top surface of the blank conveyor 2 is lower than the top opening of the sinking groove 8, which facilitates the transfer and unloading of acid-resistant ceramic tiles.

[0031] In one embodiment, the shunt pipe 15 is arranged in multiple groups and is distributed at equal intervals to improve the uniformity of hot air drying.

[0032] In one embodiment, the distance between the first conveyor 5 and the second conveyor 6 is equal to the distance between the second conveyor 6 and the third conveyor 7, and the distance between the first conveyor 5 and the second conveyor 6 is less than the width of the acid-resistant ceramic tile, which facilitates the smooth passage of the acid-resistant ceramic tile.

[0033] In one embodiment, the infrared positioning sensor 21 is fixedly installed on one side of the cloth curtain 12 inside the drying bin 1. The output end of the infrared positioning sensor 21 is electrically connected with the driving devices of the first conveyor 5, the second conveyor 6 and the third conveyor 7. When one end of the acid-resistant ceramic tile reaches below the infrared positioning sensor 21, the infrared positioning sensor 21 is triggered, and the first conveyor 5, the second conveyor 6 and the third conveyor 7 are paused. The acid-resistant ceramic tile is moved directly above the lifting platform 9, which facilitates the positioning and weighing of the acid-resistant ceramic tile.

[0034] Working principle: acid-resistant ceramic tile blank enters the drying bin 1, is placed on the top surface of the first conveyor 5 and moves, the hot air generator 3 generates hot air, which is blown to the top surface of the acid-resistant ceramic tile blank through the gas pipe 4 and the shunt pipe 15, and is dried by hot air; in the process of hot air drying, the weight of the acid-resistant ceramic tile blank is continuously reduced; when the acid-resistant ceramic tile blank moves to the top of the lifting platform 9, the electric push rod 10 is elongated, the acid-resistant ceramic tile blank is pushed upward, then the first electric cylinder 16, the second electric cylinder 17, the third electric cylinder 18 and the fourth electric cylinder 19 are shortened, the weighing sensor 13 contacts the acid-resistant ceramic tile blank to weigh; when the weight reaches the set value, it indicates that the acid-resistant ceramic tile blank is dried, the first electric cylinder 16 and the second electric cylinder 17 are elongated, the acid-resistant ceramic tile blank is inclined to the downward conveying machine 2, the acid-resistant ceramic tile blank slides along the ball 20 to pass through the cloth curtain 12 to the top surface of the downward conveying machine 2 and moves out of the drying bin 1, the automatic drying detection and unloading of the acid-resistant ceramic tile blank are completed, the trouble of manual detection is saved, the convenience of use is improved, it is more intelligent, the problem that the acid-resistant ceramic tile blank that has met the water content requirement is further dried to cause the water content to be too low is avoided, the yield is improved, and meanwhile, the lifting platform 9 is installed between the first conveyor 5 and the second conveyor 6 and between the second conveyor 6 and the third conveyor 7, so that the acid-resistant ceramic tile blank can be weighed and measured for drying degree multiple times; when the water content after weighing is still large, the first electric cylinder 16 and the third electric cylinder 18 are elongated, the acid-resistant ceramic tile blank is pushed to be inclined to the second conveyor 6 and the third conveyor 7, and the acid-resistant ceramic tile blank can slide to the top surface of the second conveyor 6 and the third conveyor 7 to continue drying, so that the drying efficiency is ensured and the convenience of use is improved.

[0035] In the utility model, unless another definite provision and limitation, the terms "mount", "arrange", "connect", "fix", "screw" and so on should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or be integrated, can be mechanical connection, also can be electrical connection, can be directly connected, also can be indirectly connected through intermediate medium, can be the communication of two element interiors or the interaction of two elements, unless another definite limitation, for the ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to specific circumstances.

[0036] The above only describes the preferred embodiment of the utility model, and does not limit the utility model, and any modification, equivalent replacement, improvement, etc. within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. Acid-resistant ceramic tile intelligent continuous drying device, comprising a drying bin (1) and a discharging conveyor (2), characterized in that, The drying bin (1) is internally provided with a first conveyor (5), a second conveyor (6) and a third conveyor (7), and a sinking groove (8) is arranged between the first conveyor (5) and the second conveyor (6) and between the second conveyor (6) and the third conveyor (7), and a lifting platform (9) is arranged in the sinking groove (8), an electric push rod (10) is vertically arranged between the bottom surface of the lifting platform (9) and the inner bottom surface of the sinking groove (8), a weighing sensor (13) is fixedly arranged on the top surface of the lifting platform (9), and first, second, third and fourth electric cylinders (16, 17, 18 and 19) are fixedly arranged on the bottom surface of the corner of the sinking groove (8), the moving rods of the first, second, third and fourth electric cylinders (16, 17, 18 and 19) penetrate through the lifting platform (9) and are slidably connected with the lifting platform (9), ball seats (14) are fixedly arranged on the top surfaces of the moving rods of the first, second, third and fourth electric cylinders (16, 17, 18 and 19), and balls (20) are rollingly connected with the top surfaces of the ball seats (14), a communication port (11) is arranged on one side of the back vertical surface of the drying bin (1) and located in the sinking groove (8), a curtain (12) is arranged on the top surface of the communication port (11), and a discharging conveyor (2) is arranged on the other side of the communication port (11), a shunt pipe (15) is connected through the top surface of the drying bin (1), a gas conveying pipe (4) is connected through the top surface of the shunt pipe (15), and a hot air blower (3) is connected through the other end of the gas conveying pipe (4).

2. The acid-resistant ceramic tile intelligent continuous drying device according to claim 1, characterized in that, The first electric cylinder (16) and the second electric cylinder (17) are arranged away from the curtain (12), and the third electric cylinder (18) and the fourth electric cylinder (19) are arranged close to the curtain (12).

3. The acid-resistant ceramic tile intelligent continuous drying device according to claim 1, characterized in that, The first electric cylinder (16), the second electric cylinder (17), the third electric cylinder (18) and the fourth electric cylinder (19) are cooperatively used with a controller, and the input end of the controller is electrically connected with the output end of the weighing sensor (13).

4. The acid-resistant ceramic tile intelligent continuous drying device according to claim 1, characterized in that, The discharging conveyor (2) is arranged in two groups, and the top surface of the discharging conveyor (2) is lower than the top opening of the sinking groove (8).

5. The acid-resistant ceramic tile intelligent continuous drying device according to claim 1, characterized in that, The shunt pipe (15) is arranged in multiple groups, and the shunt pipes (15) are equally spaced.

6. The acid-resistant ceramic tile intelligent continuous drying device according to claim 1, characterized in that, The distance between the first conveyor (5) and the second conveyor (6) is equal to the distance between the second conveyor (6) and the third conveyor (7), and the distance between the first conveyor (5) and the second conveyor (6) is smaller than the width of the acid-resistant ceramic tile.

7. The acid-resistant ceramic tile intelligent continuous drying device according to claim 1, characterized in that, An infrared positioning sensor (21) is fixedly arranged on one side of the curtain (12) and located in the top surface of the drying bin (1).

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