Wire harness detection tool

By designing a wire harness inspection fixture and adopting an inspection ruler and limiting through-slot structure, efficient welding sequence inspection of multiple PCB module wire harnesses was achieved, solving the problem of low wire harness inspection efficiency in the existing technology, improving inspection efficiency and reducing time consumption.

CN223526416UActive Publication Date: 2025-11-07WUXI YUBO TECH CO LTD
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Patent Information

Application Number
CN202422988980.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-05
Publication Date
2025-11-07
Estimated Expiration
2034-12-05

AI Technical Summary

Technical Problem

Existing technologies for wire harness inspection are inefficient and time-consuming, especially when inspecting wire harness soldering before PCB panel cutting, which requires operators to inspect each harness individually, resulting in low efficiency.

Method used

A wire harness inspection fixture was designed, including an inspection ruler and an inspection slot. The inspection slot extends through the side of the inspection ruler, and the top is provided with equally spaced inspection slots and limiting slots. It is used to inspect the wire harnesses of multiple PCB modules at one time. The limiting slots fix and compare the wire harnesses, simplifying the inspection process.

Benefits of technology

It enables efficient soldering sequence inspection of multiple PCB module wire harnesses, which is especially suitable for situations with many PCB modules in a row, greatly reducing inspection time, improving inspection efficiency and reducing operational errors.

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Abstract

The utility model discloses a wire harness detection jig, and relates to the field of wire harness welding detection. The wire harness detection jig is used for wire harness detection of a PCB jointed board, the wire harness detection jig comprises a detection ruler, the top of the detection ruler is recessed downwards to form a cubic detection groove, the detection groove penetrates through a first side face and a second side face of the detection ruler, and at least three detection grooves which are arranged at equal intervals are formed in the top of the detection ruler. According to the invention, wire harnesses of a plurality of PCB modules can be detected at one time, the welding sequence detection efficiency of the wire harnesses is improved, the method is especially suitable for the condition that a row has a plurality of PCB modules, and the time consumed by wire harness welding sequence detection is greatly reduced.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of harness welding detection, in particular to a harness detection jig. BACKGROUND

[0002] PCB assembly board is a kind of efficient circuit board manufacturing method, which arranges multiple PCB modules on a large plate for collective production and processing, and then cuts into individual units. This method improves material utilization, reduces manufacturing cost, enhances production efficiency, and facilitates unified testing and quality control, thereby ensuring the quality of the circuit board while optimizing the logistics and storage process.

[0003] Welding of the harness before cutting of the PCB assembly board can facilitate welding operation, but the harness welding inspection is usually performed by the operator one by one to complete the detection of the harness welding sequence, and the harness detection efficiency is low, and each PCB assembly board contains multiple PCB modules, so the harness detection needs to consume a lot of time. CONTENT OF THE UTILITY MODEL

[0004] In order to solve the problem of low harness detection efficiency and long time consumption in the prior art, the present application provides a harness detection jig, and the specific scheme is as follows:

[0005] The harness detection jig is used for harness detection of a PCB assembly board, and comprises a detection ruler, the top of the detection ruler is concave to form a cuboid-shaped detection slot, the detection slot penetrates through the first side surface and the second side surface of the detection ruler, and the top of the detection ruler is provided with at least three detection slots which are equidistantly spaced.

[0006] Preferably, the first side surface of the detection ruler is provided with a limiting through slot, the limiting through slot is in communication with any one of the detection slots, the bottom end of the detection slot in communication with the limiting through slot is coplanar with the bottom end of the limiting through slot, the harness can enter the limiting through slot from the detection slot, and the detection slots not in communication with the limiting through slot are equidistantly spaced from the limiting through slot.

[0007] Preferably, the limiting through slot is cuboid-shaped.

[0008] Preferably, the limiting through slot is cylindrical.

[0009] Preferably, the shape of the detection slot is inverted quadrangular frustum, the width of the top surface of the quadrangular frustum is equal to that of the bottom surface of the quadrangular frustum, the first side surface of the detection ruler is provided with a cylindrical limiting through slot, the limiting through slot is located below any one of the detection slots, the limiting through slot is in communication with the detection slot, the harness can enter the limiting through slot from the detection slot, and the detection slots not in communication with the limiting through slot are equidistantly spaced from the limiting through slot.

[0010] Preferably, one of the limiting through grooves is arranged below each of the detection grooves.

[0011] The one or more technical solutions provided in the application have at least the following technical effects or advantages:

[0012] The application can detect the wire harness of multiple PCB modules at one time, improves the efficiency of the wire harness welding sequence detection, is especially suitable for the case that there are more PCB modules in a row, and greatly reduces the time consumed by the wire harness welding sequence detection. BRIEF DESCRIPTION OF DRAWINGS

[0013] In order to more clearly illustrate the technical solutions in the application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description are only exemplary, and other drawings can be obtained by those skilled in the art without creative labor on the basis of the provided drawings.

[0014] Figure 1 Fig. 1 is a first structural schematic diagram of a wire harness detection jig provided by an embodiment of the application;

[0015] Figure 2 Fig. 2 is a second structural schematic diagram of a wire harness detection jig provided by an embodiment of the application;

[0016] Figure 3 Fig. 3 is a third structural schematic diagram of a wire harness detection jig provided by an embodiment of the application;

[0017] Figure 4 Fig. 4 is a fourth structural schematic diagram of a wire harness detection jig provided by an embodiment of the application;

[0018] Figure 5 Fig. 5 is a schematic diagram of a PCB panel provided by an embodiment of the application.

[0019] In the figure: 1-detection ruler; 2-detection groove; 3-limiting through groove; 4-PCB panel; 41-PCB module; 411-first wire harness; 412-second wire harness; 413-third wire harness; 414-fourth wire harness. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the application will be described clearly and completely below with reference to the drawings of the application. Obviously, the embodiments described in the application are only part of the embodiments of the application, not all the embodiments. Based on the embodiments in the application, all other embodiments obtained by those skilled in the art without creative labor are within the protection scope of the application.

[0021] Embodiment one

[0022] Please refer to Figure 5 , the harness detection jig is used for harness detection of a PCB panel 4, the PCB panel 4 includes a plurality of arrayed same PCB modules 41, PCB modules 41 in the same row are spaced apart by the same distance, each PCB module 41 is fixedly provided with four horizontally arranged pads, a first harness 411, a second harness 412, a third harness 413 and a fourth harness 414 are sequentially fixedly connected with the corresponding PCB module 41 through the pads, that is, each PCB module 41 is fixedly provided with the first harness 411, the second harness 412, the third harness 413 and the fourth harness 414, and the first harness 411, the second harness 412, the third harness 413 and the fourth harness 414 are different in color from each other; please refer to Figure 1 , the harness detection jig includes a detection ruler 1, the detection ruler 1 is concave at the top to form a cuboid-shaped detection groove 2, the detection groove 2 penetrates through the first side surface and the second side surface of the detection ruler 1, and the detection ruler 1 is provided with at least five detection grooves 2 arranged at equal intervals at the top.

[0023] Specifically, the first side surface of the detection ruler 1 is provided with a limiting through groove 3, the limiting through groove 3 is in communication with any one of the detection grooves 2, please refer to Figure 2 , the limiting through groove 3 in the embodiment is in communication with the first detection groove 2, here the first detection groove 2 refers to Figure 2 the first detection groove 2 from left to right in the figure is in communication with the limiting through groove 3, the bottom end of the detection groove 2 in communication with the limiting through groove 3 is coplanar with the bottom end of the limiting through groove 3, the harness can enter the limiting through groove 3 through the detection groove 2, and the detection grooves 2 not in communication with the limiting through groove 3 are arranged at equal intervals with the limiting through groove 3.

[0024] Specifically, please refer to Figure 2 , the limiting through groove 3 is cuboid-shaped, which facilitates the harness to enter the limiting through groove 3 from the detection groove 2.

[0025] Specifically, please refer to Figure 3 , the limiting through groove 3 is cylindrical, which has a good fixing effect on the harness.

[0026] When the harness detection jig is used for harness detection of the PCB panel 4, first, the first harness 411 of the PCB module 41 in the first row and the first column of the PCB panel 4 is arranged in the first detection slot 2, then the first harness 411 is clamped into the limiting through slot 3 to limit and fix the first harness 411, and finally the remaining detection slots 2 are aligned with the harnesses of the remaining PCB modules 41 in the same row, and the detection ruler 1 shields the remaining harnesses, and since the detection slots 2 not in communication with the limiting through slot 3 are arranged at equal intervals with the limiting through slot 3, the harnesses aligned with the detection slots 2 except the first detection slot 2 should be the first harness 411 in theory, and the first harness 411 in the limiting through slot 3 and the harnesses aligned with the detection slots 2 are of the same color, and if the colors of any harnesses are different, it indicates that there is an error in the welding of the harnesses; similarly, the welding detection of the second harness 412, the third harness 413 and the fourth harness 414 can be performed, so that the welding detection of the harnesses of the PCB modules 41 in a row can be completed through four comparisons, which is more efficient than detecting the single PCB module 41 one by one, especially when a row includes a large number of PCB modules 41, a large amount of time can be saved, and since the operation and judgment are simple, the errors of the operators can be reduced.

[0027] Embodiment two

[0028] Please refer to Figure 4 , the harness detection jig is used for harness detection of the PCB panel 4, and the harness detection jig comprises a detection ruler 1, the top of the detection ruler 1 is concave to form a quadrangular prism-shaped detection slot 2, and the top surface of the quadrangular prism is equal in width to the bottom surface of the quadrangular prism, that is, the quadrangular prism has and only has two trapezoidal surfaces, the detection slot 2 penetrates the first side surface and the second side surface of the detection ruler 1, the detection slot 2 is contracted downward, and the top of the detection ruler 1 is provided with at least five detection slots 2 arranged at equal intervals; the first side surface of the detection ruler 1 is provided with a cylindrical limiting through slot 3, the limiting through slot 3 is located below any one of the detection slots 2, the limiting through slot 3 is in communication with the detection slot 2, the harness can enter the limiting through slot 3 from the detection slot 2, and the detection slot 2 not in communication with the limiting through slot 3 is arranged at equal intervals with the limiting through slot 3.

[0029] The use of the harness detection jig of the present embodiment can refer to the use of the harness detection jig in embodiment one, and since the detection slot 2 of the present embodiment is quadrangular prism-shaped and is provided with a cylindrical limiting through slot 3, the harness can be clamped into the limiting through slot 3, the limiting and fixing of the harness by the limiting through slot 3 can facilitate subsequent alignment work, which is equivalent to fixing a comparison reference.

[0030] Specifically, one limiting through groove 3 can also be arranged below each of the detection grooves 2, and the limiting through grooves 3 are arranged at equal intervals. In this way, all the limiting through grooves 3 can be used for fixing the wire harness, or only one of them can be used. Compared with arranging only one limiting through groove 3, this arrangement is more flexible to use.

[0031] In summary, the present application can detect the wire harness of multiple PCB modules 41 at one time through simple operation, improves the efficiency of the welding sequence detection of the wire harness, is especially suitable for the case that there are more PCB modules 41 in a row, and has low comparison difficulty, thereby greatly reducing the time consumed by the wire harness welding sequence detection.

[0032] The above description of disclosed embodiments enables one skilled in the art to make or use the application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein can be applied to other embodiments without departing from the spirit or scope of the application. Thus, the present application is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

[0033] Obviously, those skilled in the art can make various modifications and variations to the present application without departing from the spirit and scope of the present application. Thus, if these modifications and variations of the present application belong to the scope of the present application and its equivalent technologies, the present application also intends to include these modifications and variations.

Claims

1. A harness inspection jig characterized by, The harness detection for PCB assembly includes a detection ruler, the top of the detection ruler is concave to form a cubic detection slot, the detection slot penetrates through the first side and the second side of the detection ruler, and the top of the detection ruler is provided with at least three detection slots which are equidistantly arranged.

2. The wire harness inspection fixture of claim 1, wherein The first side of the detection ruler is provided with a limiting through slot, the limiting through slot is communicated with any one of the detection slots, the bottom end of the detection slot communicated with the limiting through slot is coplanar with the bottom end of the limiting through slot, the harness can enter the limiting through slot from the detection slot, and the detection slots not communicated with the limiting through slot are equidistantly arranged with the limiting through slot.

3. The wire harness inspection fixture of claim 2, wherein The limiting through slot is cubic.

4. The wire harness inspection fixture of claim 2, wherein The limiting through slot is cylindrical.

5. The wire harness inspection fixture of claim 1, wherein, The shape of the detection slot is inverted quadrangular frustum, the top surface of the quadrangular frustum is equal to the width of the bottom surface of the quadrangular frustum, the first side of the detection ruler is provided with a cylindrical limiting through slot, the limiting through slot is below any one of the detection slots, the limiting through slot is communicated with the detection slot, the harness can enter the limiting through slot from the detection slot, and the detection slots not communicated with the limiting through slot are equidistantly arranged with the limiting through slot.

6. The wire harness inspection fixture of claim 5, wherein, All the detection slots are provided with one limiting through slot below, and the limiting through slots are equidistantly arranged.