Lower surface detector protection device
By designing a protective device for the lower surface inspection instrument, the problem of the window being blocked or damaged in high-temperature and dusty environments was solved, thereby improving the inspection accuracy and equipment lifespan.
Patent Information
- Application Number
- CN202422812986.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-11-18
AI Technical Summary
Existing lower surface inspection systems are easily obstructed or damaged in high-temperature, high-dust, and iron slag environments, affecting the inspection results.
A protective device for a lower surface inspection instrument is designed, including a protective housing and a mounting base. The viewing window is made of sapphire glass, and the angle between the cover plate and the wall is an acute angle. It is equipped with a dust removal and cooling system, a sliding groove, and a locking element to facilitate adjustment of the position and angle of the inspection instrument, ensuring the cleanliness of the viewing window and the accuracy of the inspection.
This effectively prevents iron filings and dust from obstructing the viewing window, ensuring testing accuracy and equipment lifespan, and improving testing efficiency and billet processing accuracy.
Smart Images

Figure CN223528139U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to hot rolled strip steel production equipment technical field, specifically, relate to a lower surface detector protection device. BACKGROUND
[0002] With the development of the times and science and technology, the variety and specification of hot rolling are also expanding, and the precision requirement of the product is also higher and higher. The billet lower surface visual detection is an important link in the steel production process, to identify whether the billet has a fire groove depth unqualified and whether the billet surface has a missing machine cleaning abnormal situation, to ensure the quality of the product.
[0003] The existing lower surface detection uses visual detection to replace the human eye to collect data on specific targets. But the lower surface detection system is usually installed directly below the production roller, and the environment temperature of the lower part of the production track is high and there is some dust and oil stains, and the billet surface iron slag is easy to fall on the detection device window to cause the window to be blocked, which causes the visual collection equipment to be unable to obtain image information, and large iron slag may even damage the window and the equipment, which needs to be cleaned regularly. UTILITARIAN CONTENT
[0004] The utility model is made to solve the above technical problems, and the purpose is to provide a lower surface detector protection device, which can avoid covering the lower surface detector by the iron slag dust on the billet surface when the billet is treated, thereby affecting the detection effect.
[0005] In order to achieve the above purpose, the utility model provides a lower surface detector protection device, which comprises: a protection shell comprising a cover plate and a containing plate, the containing plate is provided with a window; a fixing seat contained in the protection shell is used for connecting the lower surface detector; wherein the containing plate comprises a first wall body and a second wall body, the window is arranged on the first wall body, the cover plate is covered on the first wall body and the second wall body, and the included angle between the extension line of the cover plate and the extension line of the first wall body is an acute angle.
[0006] Preferably, the included angle between the first wall body and the bottom plate of the protection shell is not greater than 90 degrees.
[0007] Preferably, the fixing seat comprises a mounting bracket and a sliding groove, the mounting bracket can move in the sliding groove, and the lower surface detector is mounted on the mounting bracket.
[0008] Preferably, the mounting bracket comprises a fixed plate and an adjusting plate, the fixed plate is provided with a sliding block, the adjusting plate is provided with a sliding groove, and the sliding block is slidably connected in the sliding groove.
[0009] Preferably, the fixing plate further comprises an adjusting groove arranged along the direction of gravity, and the adjusting plate comprises a locking member which is slidingly connected in the adjusting groove.
[0010] Preferably, a plurality of lower surface detectors can be arranged, and the fixing seat is correspondingly provided with a plurality of sliding grooves.
[0011] Preferably, the device further comprises a gas supply device arranged outside the protective shell, and a dust removal device arranged on the first wall body and above the window, wherein the gas supply device is connected to the dust removal device; the fixing seat comprises a cooling pipeline, and an outlet of the cooling pipeline is arranged towards the lower surface detector, and the gas supply device is connected to the cooling pipeline.
[0012] Preferably, the device further comprises a cover plate arranged at the joint of the cover plate and the first wall body; and the dust removal device is arranged below the cover plate.
[0013] Preferably, the device further comprises a sealing strip arranged at the joint of the cover plate and the accommodating plate.
[0014] Preferably, the device further comprises a pressure relief valve arranged on the accommodating plate.
[0015] According to the above description and practice, the lower surface detector protection device comprises a protective shell and a fixing seat, the protective shell comprises a cover plate and an accommodating plate, the accommodating plate is provided with a window, and the lower surface detector detects the lower surface of the steel billet from the window in the lower surface detector protection device. The fixing seat is accommodated in the protective shell and is used for connecting the lower surface detector, so as to ensure that the lower surface detector is stably fixed in the lower surface detector protection device. The accommodating plate comprises a first wall body and a second wall body, and the window is arranged on the first wall body, that is, the window is arranged on the side wall of the entire lower surface detector protection device, so that the visual angle range of the lower surface detector during detection of the steel billet in the processing is effectively avoided from being covered by oil stains, iron scraps falling from the steel billet or dust during processing, the detection efficiency of the lower surface detector is ensured, and the processing effect of the steel billet is ensured. The cover plate covers the first wall body and the second wall body, the included angle between the extension line of the cover plate and the extension line of the first wall body is an acute angle, on the one hand, the first wall body has a certain angle with the horizontal plane, so that the detection effect of the lower surface detector is not affected by the iron scraps and oil stains covering the window; on the other hand, the opening angle of the cover plate can be expanded, and the lower surface detector protection device inside can be more easily adjusted and operated according to actual needs. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 The figure is a structural schematic view of the lower surface detector protection device in an embodiment of the utility model.
[0017] Figure 2The structural diagram of the fixing seat in the lower surface detector protection device is shown in an embodiment of the utility model.
[0018] Figure 3 The structural diagram of the mounting bracket of the lower surface detector protection device is shown in an embodiment of the utility model.
[0019] Figure 4 The structural diagram of the lower surface detector protection device from another perspective is shown in an embodiment of the utility model. DETAILED DESCRIPTION
[0020] Example implementations will now be described more fully with reference to the accompanying drawings. Example implementations may, however, be implemented in many different forms and should not be construed as limited to the implementations set forth herein; rather, these implementations are provided so that this disclosure will be thorough and complete, and will fully convey the inventive aspects to those skilled in the art. Features, structures, or characteristics described in connection with one implementation can be combined in any suitable manner in one or more implementations.
[0021] In addition, the accompanying drawings are merely schematic representations for the purpose of the disclosure and are not necessarily drawn to scale. Identical reference numerals denote the same or similar parts throughout the several views of the drawings and thus a repetitive description is omitted. It should be noted that the terms "comprise", "comprising", "configured to", "provided with" in the present disclosure are used to denote an open-ended inclusion, and indicate that additional elements / circuits / components / etc. can be present in addition to the listed elements / circuits / components / etc.; the terms "first", "second", etc. are used only as labels, and do not imply or suggest any quantity or order; the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are merely for the convenience of describing the present disclosure and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present disclosure.
[0022] Unless specifically stated and defined, the terms "mount", "connected", "connected", should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication between two elements inside. For those skilled in the art, the specific meaning of the above terms in the present disclosure can be understood according to the specific circumstances.
[0023] The utility model discloses a kind of lower surface detector protection devices, please refer to Figures 1 to 3The lower surface detector protection device includes a protection shell 1 and a fixing seat 2. The protection shell 1 includes a cover plate 11 and a containing plate 12. A window 13 is arranged on the containing plate 12. The lower surface detector 10 detects the lower surface of the billet from inside the lower surface detector protection device through the window 13. The fixing seat 2 is contained in the protection shell 1 and is used for connecting the lower surface detector 10 and ensuring that the lower surface detector 10 is stably fixed in the lower surface detector protection device. The containing plate 12 includes a first wall body 14 and a second wall body 15. The window 13 is arranged on the first wall body 14, that is, the window 13 is arranged on the side wall of the entire lower surface detector protection device, effectively avoiding the visual angle range of the lower surface detector 10 from being covered by oil stains in the working area or iron filings or dust falling from the billet during detection of the billet in the process, ensuring the detection efficiency of the lower surface detector 10 and ensuring the processing effect of the billet. The cover plate 11 is covered on the first wall body 14 and the second wall body 15. The included angle between the extension line of the cover plate 11 and the extension line of the first wall body 14 is an acute angle. On the one hand, the first wall body 14 has a certain angle with the horizontal plane, avoiding that iron filings and oil stains cover the window 13 and affect the detection effect of the lower surface detector 10. On the other hand, the opening angle of the cover plate 11 can be expanded, and it is easier to adjust and operate the inside of the lower surface detector protection device according to actual needs.
[0024] The lower surface detector 10 can be an industrial camera, which can realize high-speed shooting of the lower surface of the billet and compare the obtained clear image with a preset image, and adjust the corresponding area of the hot rolling production line in real time according to the comparison result, to ensure the accuracy of the billet. The window 13 is made of sapphire glass, which has high hardness, wear resistance, scratch resistance, excellent thermal properties and good light transmission, and is more suitable for ensuring that the lower surface detector can shoot clear images while protecting the safety of the lower surface detector in the hot rolling production line.
[0025] In some embodiments, the included angle between the first wall body 14 and the bottom plate of the protection shell 1 is not greater than 90 degrees, that is, the first wall body 14 has a certain angle with the horizontal direction of the billet production line when arranged, so that the iron filings and dust falling from the hot rolling production line or the steel material on the first wall body 14 move downward under the action of gravity to avoid the dust from adhering to the window 13 and blocking the visual angle of the lower surface detector.
[0026] Further, the first wall body 14 is arranged perpendicularly to the bottom plate of the protective shell 1, that is, the window 13 is also arranged perpendicularly to the bottom plate of the protective shell 1. On the one hand, when the hot rolling production line is normally working, iron filings and dust cannot directly fall on the window 13, avoiding that oil stains or water vapor are directly adsorbed on the window 13. On the other hand, when a larger iron block accidentally falls on the protective shell 1, the iron block cannot directly fall on the window 13, avoiding that the high-temperature iron block damages the window 13, thereby prolonging the service life of the entire lower surface detector protection device and ensuring the installation of the lower surface detector 10 in the protective shell 1, avoiding unnecessary financial losses.
[0027] In actual use, the position of the lower surface detector 10 in the protective shell 1 needs to be adjusted due to different sizes of the processed billets. In some embodiments, the fixed seat 2 includes a mounting bracket 21 and a sliding groove 22. The lower surface detector 10 is mounted on the mounting bracket 21, and the mounting bracket 21 is movable in the sliding groove 22. The position of the lower surface detector 10 in the protective shell 1 can be adjusted according to different requirements or sizes. Since the sliding groove 22 is arranged on the fixed seat 2, when the position of the lower surface detector 10 is adjusted through the sliding groove 22, it is no longer necessary to find a suitable position and adjust the parameters of the lower surface detector, thereby simplifying the steps of adjusting the lower surface detector 10, ensuring that the required detection image can be accurately obtained during detection, and the hot rolling production line can be adjusted in a timely manner according to the image, thereby ensuring the precision requirements of the produced billets.
[0028] Further, in order to ensure that the lower surface detector 10 can more comprehensively detect the lower surface of the billet, in some embodiments, the mounting bracket 21 includes a fixed plate 23 and an adjusting plate 24. The adjusting plate 24 is rotatable about the fixed plate 23 to adjust the orientation angle of the lower surface detector 10, so that the lower surface detector 10 can detect the lower surface of the billet at different angles according to actual needs. The fixed plate 23 is provided with a sliding block 25, and the adjusting plate 24 is provided with a sliding groove 26. The sliding groove 26 is an arc-shaped groove, and the sliding block 25 is slidingly connected in the sliding groove 26. According to actual requirements, the position of the sliding block 25 in the sliding groove 26 is adjusted to change the angle of the lower surface detector 10 without changing the position of the lower surface detector 10, thereby reducing the possibility of errors of the lower surface detector 10 due to position adjustment and ensuring the accuracy of the lower surface detector 10 when detecting the billet.
[0029] Similarly, in order to further ensure the flexibility of the undersurface detector 10 in the protective shell 1, in some embodiments, the fixing plate 23 further comprises an adjusting groove 27 arranged along the direction of gravity, and the adjusting plate 24 is movable up and down along the adjusting groove 27, thereby realizing the adjustable height of the undersurface detector 10. The adjusting plate 24 comprises a locking member 28 which is slidingly connected in the adjusting groove 27. When the undersurface detector 10 and the adjusting plate 24 are jointly adjusted to the appropriate position, the locking member 28 is used to fix them at the corresponding position in the adjusting groove 27, thereby maintaining the stable fixation of the undersurface detector 10 on the fixing seat 2, avoiding the undersurface detector 10 from falling off the fixing plate 23 due to vibration when the protective shell 1 is hit by iron filings or other debris, thereby affecting the subsequent detection of the undersurface detector 10.
[0030] When the detected billet size is large, the detection time of the billet is long, and in some embodiments, the undersurface detector 10 can be provided with multiple undersurface detectors 10, and the fixing seat 2 is correspondingly provided with multiple sliding grooves 22. By providing multiple undersurface detectors 10, multiple places of a large-sized billet can be detected at the same time, thereby avoiding the need to move the undersurface detector 10 multiple times during detection, thereby affecting the detection efficiency.
[0031] In some embodiments, the undersurface detector protection device further comprises a gas supply device 3 and a dust removal device 4. The gas supply device 3 is arranged outside the protective shell 1, thereby avoiding affecting the normal work of the undersurface detector 10 when the gas supply device 3 is started. The dust removal device 4 is arranged on the first wall body 14 and above the window 13. The dust removal device 4 can be a stainless steel air knife for blowing off floating dust and other impurities on the window 13, thereby maintaining the cleanliness of the window 13 as a whole, so that the undersurface detector 10 can shoot high-definition images. The gas supply device 3 is connected to the dust removal device 4 for providing power for the dust removal device 4. The fixing seat 2 comprises a cooling pipeline 5, and the outlet 51 of the cooling pipeline 5 is arranged towards the undersurface detector 10. The gas supply device 3 is connected to the cooling pipeline 5 for cooling the undersurface detector 10, thereby avoiding the influence of high temperature of the working environment on the undersurface detector 10 or the influence of heating on the shooting speed of the undersurface detector 10 when working for a long time, thereby affecting the subsequent processing precision of the billet.
[0032] It can be understood that the gas supply device 3 can provide compressed air, nitrogen and other media to realize the functions of blowing off the window and cooling the undersurface detector. The gas supply device 3 can be provided with two or more, corresponding to the dust removal device 4 and the cooling pipeline 5, thereby realizing the independent opening of the dust removal device 4 or the cooling pipeline 5 according to actual needs.
[0033] Further, when the lower surface detector 10 is provided with multiple, the dust removal device 4 and the outlet 51 of the cooling pipeline 5 are also provided with multiple, corresponding to the lower surface detector 10 one by one, and the working temperature and the shooting angle of the lower surface detector 10 are always guaranteed to have no sundries that may affect the shooting detection, thereby guaranteeing the processing precision of the billet.
[0034] In some embodiments, the lower surface detector protection device further comprises a cover plate 11 arranged at the intersection of the cover plate 11 and the first wall body 14, and the dust removal device 4 is arranged below the cover plate 11 to avoid iron filings and other sundries falling from the steel processing from damaging the dust removal device 4 and affecting the cleaning of the surface dust and oil of the view window 13.
[0035] In some embodiments, the lower surface detector protection device further comprises a hinged structure 6 arranged between the cover plate 11 and the accommodating plate 12, and the cover plate 11 is rotationally connected to the accommodating plate 12. The cover plate 11 and the protection shell 1 are hingedly opened and closed, and can achieve a large opening angle, which is convenient for installing and maintaining the structure in the protection shell 1 and adjusting the lower surface detector 10.
[0036] In some embodiments, the lower surface detector protection device further comprises a sealing strip 7 installed at the connection between the cover plate 11 and the accommodating plate 12, wherein the edges of the cover plate 11 are all provided with the sealing strip 7, so that the upper part of the lower surface detector protection device has a certain heat insulation and the protection shell 1 has a certain sealing property, thereby preventing the entry of steel slag and dust into the box body and causing damage to the internal lower surface detector and the fixing seat 2.
[0037] It can be understood that due to the presence of the sealing strip 7 in the lower surface detector protection device, the external high-temperature and humid air is isolated from the inside, but due to the influence of high temperature, the pressure in the protection shell 1 will become larger and larger. In some embodiments, the accommodating plate 12 is further provided with a pressure relief valve 8, which opens to release the gas in the protection shell 1 when the pressure in the protection shell 1 is greater than a preset value, thereby maintaining the stable air pressure in the protection shell 1. The pressure relief valve 8 further comprises a noise reduction element (not shown in the figure) to reduce the noise when the pressure relief valve 8 is opened, thereby improving the use performance.
[0038] Further, in order to ensure that the pressure relief valve 8 does not affect the air supply device 3 when it is opened, in some embodiments, the pressure relief valve 8 is arranged on the second wall body 15 away from the air supply device 3, so as to avoid that the high-temperature gas rushes to the air supply device 3 when the pressure relief valve 8 is opened, thereby causing damage to the air supply device 3.
[0039] It is apparent for a person skilled in the art that the present application is not restricted to the details of the above exemplary embodiments, but that it can be implemented in other concrete forms without departing from the spirit or the essential characteristics of the present application. Therefore, the embodiments should be considered as exemplary only, and not limiting, the scope of the present application being defined by the appended claims rather than the above description, and all changes coming within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference signs in the claims should not be construed as limiting the claims concerned.
Claims
1. A subsurface detector protection device, characterized in that, The utility model relates to a lower surface detector protection device, including: A protective shell including a cover plate and a containing plate, a window is arranged on the containing plate; A fixing seat is contained in the protective shell and is used for connecting a lower surface detector; The containing plate includes a first wall body and a second wall body, the window is arranged on the first wall body, the cover plate covers the first wall body and the second wall body, and the included angle between the extension line of the cover plate and the extension line of the first wall body is an acute angle.
2. The lower surface detector protection device of claim 1, wherein: The included angle between the first wall body and the bottom plate of the protective shell is not greater than 90 degrees.
3. The lower surface detector protection device of claim 1, wherein: The fixing seat includes a mounting bracket and a sliding groove, the mounting bracket is movable in the sliding groove, and the lower surface detector is mounted on the mounting bracket.
4. The lower surface detector protection device of claim 3, wherein: The mounting bracket includes a fixed plate and an adjusting plate, a sliding block is arranged on the fixed plate, a sliding groove is arranged on the adjusting plate, and the sliding block is slidingly connected in the sliding groove.
5. The lower surface detector protection device of claim 4, wherein: The fixed plate further includes an adjusting groove arranged in the direction of gravity, the adjusting plate includes a locking member, and the locking member is slidingly connected in the adjusting groove.
6. The lower surface detector protection device of claim 4, wherein: The lower surface detector can be provided with a plurality of fixing seats, and the fixing seat is provided with a plurality of sliding grooves corresponding to the plurality of lower surface detectors.
7. The under-surface detector guard of claim 1 wherein, Further comprising: A gas supply device arranged outside the protective shell; A dust removal device arranged on the first wall body and located above the window and in communication with the gas supply device; The fixing seat includes a cooling pipeline, the outlet of the cooling pipeline is arranged towards the lower surface detector, and the cooling pipeline is in communication with the gas supply device.
8. The under-surface detector guard of claim 7, wherein Further comprising: A cover plate arranged at the intersection of the cover plate and the first wall body; The dust removal device is arranged below the cover plate.
9. The under-surface detector guard of claim 1 wherein, Further comprising: A sealing strip mounted at the connection between the cover plate and the containing plate.
10. The under-surface detector guard of claim 1 wherein, Further comprising: A pressure relief valve arranged on the containing plate.