Turnover device for processing high-fiber sweet potato pancakes
By designing a flipping device for processing high-fiber sweet potato pancakes, and utilizing components such as motor-driven gears and flipping plates, the device achieves flexible clamping and flipping of the pancakes, solving the baking problem caused by pancake position displacement and ensuring product quality and production efficiency.
Patent Information
- Application Number
- CN202423188336.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-12-24
AI Technical Summary
During the processing of high-fiber sweet potato pancakes, the pancakes shift position after being flipped, causing them to detach from the conveyor belt, which affects baking quality and production efficiency.
A flipping device for processing high-fiber sweet potato pancakes was designed, including a base, support frame, motor, gear, toothed plate, moving block, spring, receiving component and flipping plate. The motor drives the gear to drive the toothed plate and connecting rod to achieve flexible clamping and correction of the pancake. The flipping plate and limiting wheel ensure that the pancake is flipped and baked evenly on both sides.
It effectively prevents pancakes from falling during transport, reduces production interruptions, ensures product integrity and quality, achieves uniform baking of pancakes, and reduces the risk of breakage and contamination.
Smart Images

Figure CN223528806U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sweet potato pancake processing technology, and in particular to a flipping device for processing high-fiber sweet potato pancakes. Background Technology
[0002] High-fiber sweet potato pancakes are a type of food made from sweet potato puree, dietary fiber, and whole grain flour through coating, shaping, and baking techniques. A healthy food, the process involves steaming fresh sweet potatoes, mashing them into a puree, mixing them with whole grain flour and dietary fiber, and then shaping and baking them into pancakes.
[0003] The high-fiber sweet potato pancake processing device includes a support frame, a coating and forming machine, a baking device, and a control system. The support frame supports the entire device, the coating and forming machine evenly spreads sweet potato puree onto a baking tray to form pancakes, the baking device heats and bakes the pancakes, and the control system adjusts the temperature and time to ensure that the pancakes are heated evenly and improve production efficiency.
[0004] In the existing technology, the pancake needs to be flipped during the baking process so that both sides of the pancake can be baked better and the product quality can be guaranteed. However, the pancake will shift after being flipped and may fall off the conveyor belt during the movement. To solve the above problems, a flipping device for processing high-fiber sweet potato pancakes is proposed. Summary of the Invention
[0005] To overcome the above shortcomings, this utility model provides a flipping device for processing high-fiber sweet potato pancakes, which aims to improve the problem in the prior art that the pancakes shift position after being flipped and will detach from the conveyor belt during movement.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] A flipping device for processing high-fiber sweet potato pancakes includes a base, a support frame fixedly connected to the top of the base, a motor mounted on the inner wall of the support frame, a gear fixedly connected to the drive end of the motor, two toothed plates slidably connected to the inner wall of the support frame, the gear meshing externally with the two toothed plates, a connecting rod fixedly connected to the other end of each of the two toothed plates, a moving block fixedly connected to the other end of each of the two connecting rods, a slider slidably connected to the inner wall of each of the two moving blocks, multiple springs fixedly connected to the inner wall of each moving block, the other ends of the multiple springs fixedly connected to the inner wall of the slider, and a receiving component rotatably connected to the inner wall of the support frame for receiving the flipped pancake.
[0008] As a further description of the above technical solution:
[0009] The receiving assembly includes a receiving plate, the outside of which is rotatably connected to the inner wall of the support frame. Two telescopic columns are fixedly connected to one side of the receiving plate, and the bottoms of the two telescopic columns are fixedly connected to the top of the base.
[0010] As a further description of the above technical solution:
[0011] The top of the base is fixedly connected to two fixing plates, and the inner walls of the two fixing plates are rotatably connected to a rotating shaft.
[0012] As a further description of the above technical solution:
[0013] A second motor is mounted on the outside of the fixed plate, and the drive end of the second motor is fixedly connected to the outside of the rotating shaft.
[0014] As a further description of the above technical solution:
[0015] Multiple flip plates are fixedly connected to the outside of the rotating shaft, and limit wheels are rotatably connected to the adjacent sides of two of the fixed plates.
[0016] As a further description of the above technical solution:
[0017] A pulley is fixedly connected to the outside of the rotating shaft, and a pulley is rotatably connected to the outside of the base. A belt is fitted around the outside of the pulley, and the end of the belt away from the pulley is fitted around the outside of the pulley.
[0018] As a further description of the above technical solution:
[0019] The other end of the pulley is fixedly connected to a rotating shaft. The rotating shaft is rotatably connected to the inner wall of the base. A disk is fixedly connected to the outside of the rotating shaft, and a connecting rod is rotatably connected to the outside of the disk.
[0020] As a further description of the above technical solution:
[0021] A movable plate is slidably connected to the top of the base, and the other end of the connecting rod is movably connected to the outside of the movable plate.
[0022] This utility model has the following beneficial effects:
[0023] 1. In this utility model, two moving blocks clamp the pancake to the middle position, causing the slider to slide slightly from the contact point, which drives multiple springs to deform. The springs' reset causes the slider to get closer to the pancake, making the correction of the pancake more flexible and reducing damage to the product surface. In the production process of high-fiber sweet potato pancakes, adjusting the position of the sweet potato pancake prevents it from falling off the conveyor belt during transportation, reducing production interruptions and repositioning time caused by pancakes falling, ensuring product integrity and quality, and avoiding damage or contamination caused by falling.
[0024] In this invention, the inner part of multiple flipping plates is slightly rounded, and the outer side is curved. This allows the pancake to fall into the interior of the flipping plates during rotation, in conjunction with the conveyor belt. The pancake is then fixed in place by the limiting wheels. A flipping device for processing high-fiber sweet potato pancakes uses a flipping mechanism to flip the pancake from one side to the other, achieving uniform baking. The rotation of the disc drives one end of the connecting rod to rotate around the center of the disc, allowing the other end of the connecting rod to drive the moving plate to slide back and forth on the top of the base. This cleans up the residue on both sides of the base and also cleans the conveyed table surface, reducing the impact of broken pancakes on product quality. Attached Figure Description
[0025] Figure 1 This is a perspective view of a flipping device for processing high-fiber sweet potato pancakes according to the present invention;
[0026] Figure 2 This is a schematic diagram of the cleaning component of a turning device for processing high-fiber sweet potato pancakes proposed in this utility model;
[0027] Figure 3 This is a schematic diagram of the corrective component of a flipping device for processing high-fiber sweet potato pancakes proposed in this utility model;
[0028] Figure 4 for Figure 3 Enlarged view of point A in the middle.
[0029] Legend:
[0030] 1. Base; 2. Motor 1; 3. Gear; 4. Gear plate; 5. Connecting rod; 6. Moving block; 7. Slider; 8. Spring; 9. Support frame; 10. Receiving plate; 11. Telescopic column; 12. Fixing plate; 13. Motor 2; 14. Rotating shaft; 15. Flipping plate; 16. Limiting wheel; 17. Pulley 1; 18. Pulley 2; 19. Belt; 20. Rotating shaft; 21. Disc; 22. Connecting rod; 23. Moving plate. Detailed Implementation
[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0032] Reference Figures 2 to 4 This utility model provides an embodiment of a flipping device for processing high-fiber sweet potato pancakes, comprising a base 1, a support frame 9 fixedly connected to the top of the base 1, the support frame 9 being "door" shaped, allowing for the installation of structures on its inner wall, and ensuring that its inner bottom does not affect the movement of the conveyor belt. A motor 2 is installed on the inner wall of the support frame 9, and a gear 3 is fixedly connected to the drive end of the motor 2. Starting the motor 2 causes the gear 3 to rotate. Two toothed plates 4 are slidably connected to the inner wall of the support frame 9, and the gear 3 is externally meshed with the two toothed plates 4 (as shown in the attached diagram). Figure 3 The rotation of gear 3 causes the two toothed plates 4 to move closer or further apart. A connecting rod 5 is fixedly connected to the other end of each toothed plate 4, and the movement of the two toothed plates 4 causes the two connecting rods 5 to move closer or further apart. A moving block 6 is fixedly connected to the other end of each connecting rod 5, and the movement of the two connecting rods 5 causes the two moving blocks 6 to move closer or further apart.
[0033] Both movable blocks 6 have sliders 7 slidably connected to their inner walls. Changes in the position of the two movable blocks 6 cause changes in the position of the two sliders 7, resulting in the outer surface of the sliders 7 contacting the thin pancake. The displaced pancake exerts a pushing force on the outer surface of the sliders 7, causing the sliders 7 to move in the opposite direction. Multiple springs 8 (as shown in the attached diagram) are fixedly connected to the inner walls of the movable blocks 6. Figure 4 The position change of the moving block 6 causes the positions of multiple springs 8 to change as well. The other ends of the multiple springs 8 are fixedly connected to the inner wall of the slider 7. The reverse movement of the slider 7 causes the multiple springs 8 to deform, thereby causing the springs 8 to reset and drive the slider 7 to continue moving in the clamping direction, thereby correcting the position of the pancake.
[0034] The inner wall of the support frame 9 is rotatably connected to a receiving component to catch the flipped pancake. The receiving component includes a receiving plate 10, which is rotatably connected to the inner wall of the support frame 9. After flipping, the pancake falls onto one end of the receiving plate 10 and then slides down its inclined surface, reducing breakage upon impact. Two telescopic columns 11 are fixedly connected to one side of the receiving plate 10. The bottoms of the two telescopic columns 11 are fixedly connected to the top of the base 1, reducing the degree of rotation and providing a positioning tendency when the receiving plate 10 rotates due to the influence of the pancake.
[0035] Reference Figures 1 to 3 Two fixed plates 12 are fixedly connected to the top of the base 1. A rotating shaft 14 is rotatably connected to the inner wall of each fixed plate 12. The fixed plates 12 support the weight of the rotating shaft 14 and fix its rotational position. A second motor 13 is mounted on the outside of each fixed plate 12. When the second motor 13 is started, its drive end is fixedly connected to the outside of the rotating shaft 14. The rotation of the drive end of the second motor 13 drives the rotating shaft 14 to rotate. Multiple flip plates 15 (as shown in the attached diagram) are fixedly connected to the outside of the rotating shaft 14. Figure 3 The rotation of the rotating shaft 14 drives multiple flipping plates 15 to rotate. The interior of each flipping plate 15 is slightly rounded, and one outer side is curved, allowing the pancake to fall into the interior of the flipping plate 15 during rotation, in conjunction with the conveyor belt. Two fixed plates 12 are rotatably connected to adjacent sides by limit wheels 16 (as shown in the attached diagram). Figure 3 The rotation causes the pancake to be held in place by the limiting wheel 16, preventing it from rotating further during the flipping process. A pulley 17 (as shown in the attached image) is externally fixed to the rotating shaft 14. Figure 1 The rotation of the rotating shaft 14 drives the pulley 17 to rotate.
[0036] A pulley 18 is rotatably connected to the outside of the base 1. A belt 19 is fitted around the outside of the pulley 17, with the end of the belt 19 away from the pulley 17 fitted around the outside of the pulley 18 (as shown in the attached figure). Figure 1 The rotation of pulley 17 drives pulley 18 to rotate. A rotating shaft 20 is fixedly connected to the other end of pulley 18, and its rotation drives the rotating shaft 20 to rotate. The rotating shaft 20 is externally rotatably connected to the inner wall of the base 1, and a disc 21 is fixedly connected to its outer side, causing the disc 21 to rotate. A connecting rod 22 is externally rotatably connected to the disc 21, causing it to rotate around its center. A movable plate 23 is slidably connected to the top of the base 1, and the other end of the connecting rod 22 is movably connected to the outside of the movable plate 23. The rotation of the connecting rod 22 causes the movable plate 23 to slide back and forth on the top of the base 1, thereby cleaning up any residue from the pancake and preventing the pancake from detaching from the conveyor belt during transport.
[0037] Working Principle: Starting motor 2 drives gear 3, which in turn moves two toothed plates 4 closer together or further apart. When closer together, the position of the toothed plates 4 changes, causing the positions of the two connecting rods 5 to change. This, in turn, moves the two moving blocks 6 closer together, which in turn moves the two sliders 7 closer together. This allows the sliders 7 to correct the position of the pancake from the side (since the pancake is baked on one side, there's no risk of correction failure due to excessive softness). The two moving blocks 6 clamp the pancake to the center, causing the sliders 7 to slide slightly from contact, deforming multiple springs 8. The springs 8 then return to their original position, bringing the sliders 7 even closer to the pancake. This makes the correction more flexible, reducing damage to the product surface. In the production of high-fiber sweet potato pancakes, adjusting the position of the pancake prevents it from falling off the conveyor belt, reducing production interruptions and repositioning time caused by falling pancakes. This ensures product integrity and quality, avoiding damage or contamination caused by falling pancakes.
[0038] The second motor 13 is started, and the rotation of the drive end of the second motor 13 drives the rotating shaft 14 to rotate. The rotation of the rotating shaft 14 drives multiple flipping plates 15 to rotate. The interior of the multiple flipping plates 15 is slightly rounded, and one side of the exterior is curved. This allows the pancake to fall into the interior of the flipping plate 15 during rotation, in conjunction with the conveyor belt. The pancake is then fixed in place by the limiting wheel 16, preventing it from rotating further during the flipping process. A flipping device for processing high-fiber sweet potato pancakes uses a flipping mechanism to flip the pancake from one side to the other, achieving uniform baking.
[0039] The rotation of the rotating shaft 14 drives the pulley 17 to rotate, which in turn drives the pulley 18 to rotate. The rotation of the pulley 18 drives the rotating shaft 20 to rotate, which in turn drives the disc 21 to rotate. The rotation of the disc 21 causes one end of the connecting rod 22 to rotate around the center of the disc 21, thereby enabling the other end of the connecting rod 22 to drive the moving plate 23 to slide back and forth on the top of the base 1. This cleans up the residue on both sides of the base 1 to prevent accumulation from affecting the product, and also cleans the conveyed tabletop, reducing the impact of broken wafers on product quality.
[0040] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A flipping device for processing high-fiber sweet potato pancakes, comprising a base (1), characterized in that: A support frame (9) is fixedly connected to the top of the base (1). A motor (2) is installed on the inner wall of the support frame (9). A gear (3) is fixedly connected to the drive end of the motor (2). Two toothed plates (4) are slidably connected to the inner wall of the support frame (9). The gear (3) is externally meshed with the outside of the two toothed plates (4). A connecting rod (5) is fixedly connected to the other end of each of the two toothed plates (4). A moving block (6) is fixedly connected to the other end of each of the two connecting rods (5). A slider (7) is slidably connected to the inner wall of each of the two moving blocks (6). Multiple springs (8) are fixedly connected to the inner wall of the moving block (6). The other end of each of the multiple springs (8) is fixedly connected to the inner wall of the slider (7). A receiving component for receiving the flipped pancake is rotatably connected to the inner wall of the support frame (9).
2. The flipping device for processing high-fiber sweet potato pancakes according to claim 1, characterized in that: The receiving assembly includes a receiving plate (10), the outside of which is rotatably connected to the inner wall of the support frame (9), and two telescopic columns (11) are fixedly connected to one side of the receiving plate (10), with the bottom of the two telescopic columns (11) fixedly connected to the top of the base (1).
3. The flipping device for processing high-fiber sweet potato pancakes according to claim 1, characterized in that: The top of the base (1) is fixedly connected to two fixing plates (12), and the inner walls of the two fixing plates (12) are rotatably connected to a rotating shaft (14).
4. The flipping device for processing high-fiber sweet potato pancakes according to claim 3, characterized in that: Motor 2 (13) is mounted on the outside of the fixed plate (12), and the drive end of motor 2 (13) is fixedly connected to the outside of the rotating shaft (14).
5. A flipping device for processing high-fiber sweet potato pancakes according to claim 4, characterized in that: The rotating shaft (14) is externally fixedly connected to a plurality of flip plates (15), and a limit wheel (16) is rotatably connected to the adjacent side of two of the fixed plates (12).
6. The flipping device for processing high-fiber sweet potato pancakes according to claim 5, characterized in that: The rotating shaft (14) is fixedly connected to a pulley one (17), and the base (1) is rotatably connected to a pulley two (18). A belt (19) is sleeved on the outside of the pulley one (17), and the end of the belt (19) away from the pulley one (17) is sleeved on the outside of the pulley two (18).
7. The flipping device for processing high-fiber sweet potato pancakes according to claim 6, characterized in that: The other end of the pulley (18) is fixedly connected to a rotating shaft (20). The rotating shaft (20) is rotatably connected to the inner wall of the base (1). The rotating shaft (20) is fixedly connected to a disc (21). The disc (21) is rotatably connected to a connecting rod (22).
8. The flipping device for processing high-fiber sweet potato pancakes according to claim 7, characterized in that: A movable plate (23) is slidably connected to the top of the base (1), and the other end of the connecting rod (22) is movably connected to the outside of the movable plate (23).