Stirring device for reaction kettle production
By designing an interlocking structure of a main stirring ring, a driven shaft, and an auxiliary stirring ring in the reactor, combined with a spiral conveyor belt and an inclined bottom wall, the problem of insufficient mixing was solved, and the production efficiency and material mixing effect of the reactor were improved.
Patent Information
- Application Number
- CN202423137889.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-12-18
AI Technical Summary
The existing stirring device does not stir sufficiently in the reactor, resulting in low production efficiency.
A stirring mechanism including a main stirring ring, a driven shaft, and an auxiliary stirring ring is designed. The driven shaft rotates and rotates around the ring through the meshing of the annular toothed track and gears. It works in conjunction with the spiral conveyor belt to fully stir the material. Support blocks and inclined surfaces are set on the bottom wall of the reaction tank to prevent material accumulation. A control valve is set at the discharge port to control the discharge rate.
This ensures thorough mixing of materials within the reactor, improves production efficiency, prevents material accumulation and poor discharge, and enhances the stability of the equipment.
Smart Images

Figure CN223530423U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of stirring devices, specifically a stirring device for reactor production. Background Technology
[0002] As the core equipment of the polyether polyol plant, the reactor uses polyether and glycerol as initiators (containing active hydrogen groups) to polymerize with ethylene oxide (EO), propylene oxide (PO), etc. under the action of a catalyst. The raw materials in the reactor are strongly and uniformly mixed under heating / cooling and mechanical stirring, and a chemical reaction occurs at the set temperature to generate the desired product.
[0003] When a reactor is being processed, it needs to be stirred thoroughly by a stirring device. However, existing stirring devices do not stir sufficiently, resulting in slow processing efficiency. To address this problem, this application designs a stirring device for reactor production. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] To address the shortcomings of existing technologies, this utility model provides a stirring device for reactor production.
[0006] (II) Technical Solution
[0007] To achieve the above objectives, this utility model provides the following technical solution: a stirring device for reactor production, comprising a reaction tank, wherein a stirring mechanism for stirring is provided inside the reaction tank, the stirring mechanism comprising a first motor, the first motor being mounted at the top of the reaction tank, the output end of the first motor being fixed downward to a main stirring ring, a spiral conveyor belt being provided in the middle of the main stirring ring, three sub-stirring groups being rotatably connected to the main stirring ring, each sub-stirring group comprising a driven shaft, an auxiliary stirring ring, and stirring rods, the driven shaft being fixed to the auxiliary stirring ring, multiple stirring rods being fixed to the auxiliary stirring ring, the driven shaft being rotatably connected to the main stirring ring, a gear being fixed upward through the main stirring ring at the top of the driven shaft, an annular gear rail being fixed on the inner top wall of the reaction tank, the gear meshing with the annular gear rail, a feed inlet being provided at the top of the reaction tank, and a discharge outlet being provided at the bottom of the reaction tank.
[0008] To make the stirring mechanism rotate more stably, the present invention is improved by fixing a support block on the inner bottom wall of the reaction tank, and the main stirring ring is rotatably connected to the support block.
[0009] To prevent material from accumulating on the support block, the present invention is improved by setting the top of the support block as an inclined surface.
[0010] To prevent materials from accumulating at the bottom of the reaction vessel and being difficult to discharge, this invention improves upon the following: the inner bottom wall of the reaction vessel is designed as a concave curved surface.
[0011] In order to control the discharge rate, the present invention is improved by providing a control valve on the discharge port.
[0012] To prevent the device from slipping and moving, the present invention is improved by fixing multiple support legs at the bottom of the reaction tank, and the bottom of the support legs is provided with anti-slip texture.
[0013] (III) Beneficial Effects
[0014] Compared with the prior art, this utility model provides a stirring device for reactor production, which has the following features:
[0015] Beneficial effects:
[0016] The stirring device for this reactor production process, equipped with a stirring mechanism, enables the main stirring ring to rotate while simultaneously driving the auxiliary stirring ring and the driven shaft to move around. Under the meshing of the annular toothed rail and gears, the driven shaft and the auxiliary stirring ring rotate on their own axis. In conjunction with the bolted conveyor belt on the main stirring ring, the materials in the reaction vessel are thoroughly stirred and mixed, thereby improving production efficiency. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the first main view structure of this utility model;
[0018] Figure 2 This is a first partial structural schematic diagram of the present invention in cross-section;
[0019] Figure 3 This is a second partial structural schematic diagram in cross-section of the present invention;
[0020] Figure 4 This is a schematic diagram of the third part of the structure of this utility model.
[0021] In the diagram: 1. Reaction tank; 2. First motor; 3. Main stirring ring; 4. Spiral conveyor belt; 5. Driven shaft; 6. Auxiliary stirring ring; 7. Stirring rod; 8. Gear; 9. Annular gear; 10. Feed inlet; 11. Discharge outlet; 12. Support block; 13. Control valve; 14. Support leg. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Please see Figure 1-4 A stirring device for reactor production includes a reaction tank 1. The reaction tank 1 is equipped with a stirring mechanism, which includes a first motor 2 mounted on the top of the reaction tank 1. The output end of the first motor 2 is fixed downwards to a main stirring ring 3. A spiral conveyor belt 4 is disposed in the middle of the main stirring ring 3. Three sub-stirring groups are rotatably connected to the main stirring ring 3. Each sub-stirring group includes a driven shaft 5, an auxiliary stirring ring 6, and stirring rods 7. The driven shaft 5 is fixed to the auxiliary stirring ring 6, and multiple stirring rods 7 are fixed to the auxiliary stirring ring 6. The driven shaft 5 is rotatably connected to the main stirring ring 3. A gear 8 is fixed upwards through the main stirring ring 3 at the top of the driven shaft 5. An annular gear rail 9 is fixed on the inner top wall of the reaction tank 1, and the gear 8 meshes with the annular gear rail 9. A feed inlet 10 is provided at the top of the reaction tank 1, and a discharge outlet 11 is provided at the bottom of the reaction tank 1.
[0024] When using this device, the material is poured into the feed inlet 10, and the first motor 2 is started to drive the main stirring ring 3 to rotate, which in turn drives the spiral conveyor belt 4 to rotate, thus transporting the material in the reaction tank 1 from small to large. The main stirring ring 3 also drives the sub-stirring group to achieve a circular motion. Since the top of the driven shaft 5 is fixed with a gear 8, and the inner top wall of the reaction tank 1 is fixed with a ring toothed rail 9, the two mesh. When the driven shaft 5 moves in a circular motion, it achieves the rotation of the driven shaft 5. The driven shaft 5 drives the auxiliary stirring ring 6 and the stirring rod 7 to rotate in the opposite direction to the rotation of the main stirring ring 3, thus achieving full stirring of the material.
[0025] In actual use, it was found that in order to make the stirring mechanism rotate more stably, in this embodiment, a support block 12 is fixed on the inner bottom wall of the reaction tank 1, and the main stirring ring 3 is rotatably connected to the support block 12.
[0026] In actual use, it was found that materials would accumulate at the top of the support block 12 and were difficult to clean. In order to avoid the above problems, in this embodiment, the top of the support block 12 is set as a slope.
[0027] In actual use, it was found that the material tends to accumulate at the bottom of the reaction tank 1, making it difficult to discharge completely. In order to solve the above problem, in this embodiment, the inner bottom wall of the reaction tank 1 is set as a curved surface with a concave center.
[0028] In actual use, it was found that in order to control the discharge rate, a control valve 13 is provided on the discharge port 11 in this embodiment.
[0029] In actual use, it was found that the device is prone to slipping and moving under the action of external force. In order to solve the above problem, in this embodiment, the bottom end of the reaction tank 1 is fixed with a plurality of support legs 14, and the bottom end of the support legs 14 is provided with anti-slip texture.
[0030] To illustrate the possible application scenarios, technical principles, implementable specific solutions, and achievable objectives and effects of this application in detail, the following description, in conjunction with the listed specific embodiments and accompanying drawings, provides a detailed explanation. The embodiments described herein are merely illustrative of the technical solutions of this application and are therefore intended to limit the scope of protection of this application.
[0031] In this document, the term "embodiment" means that a specific feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The term "embodiment" appearing in various places throughout the specification does not necessarily refer to the same embodiment, nor does it specifically limit its independence or connection with other embodiments. In principle, in this application, as long as there are no technical contradictions or conflicts, the technical features mentioned in each embodiment can be combined in any way to form corresponding implementable technical solutions.
[0032] Unless otherwise defined, the technical terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains; the use of related terms herein is merely for the purpose of describing particular embodiments and is not intended to limit this application.
[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A stirring device for reactor production, comprising a reaction vessel (1), characterized in that: The reaction tank (1) is equipped with a stirring mechanism for stirring. The stirring mechanism includes a first motor (2), which is installed at the top of the reaction tank (1). The output end of the first motor (2) is fixed downward to a main stirring ring (3). A spiral conveyor belt (4) is provided in the middle of the main stirring ring (3). Three sub-stirring groups are rotatably connected to the main stirring ring (3). Each sub-stirring group includes a driven shaft (5), an auxiliary stirring ring (6), and a stirring rod (7). The driven shaft (5) The auxiliary stirring ring (6) is fixed on the auxiliary stirring ring (6), and multiple stirring rods (7) are fixed on the auxiliary stirring ring (6). The driven shaft (5) is rotatably connected to the main stirring ring (3). The top end of the driven shaft (5) passes through the main stirring ring (3) and is fixed with a gear (8). The inner top wall of the reaction tank (1) is fixed with an annular gear rail (9). The gear (8) meshes with the annular gear rail (9). The top end of the reaction tank (1) is provided with a feed inlet (10), and the bottom end of the reaction tank (1) is provided with a discharge outlet (11).
2. The stirring device for reactor production according to claim 1, characterized in that: A support block (12) is fixed on the inner bottom wall of the reaction vessel (1), and the main stirring ring (3) is rotatably connected to the support block (12).
3. The stirring device for reactor production according to claim 2, characterized in that: The top of the support block (12) is set as an inclined surface.
4. The stirring device for reactor production according to claim 3, characterized in that: The inner bottom wall of the reaction vessel (1) is configured as a concave curved surface.
5. The stirring device for reactor production according to claim 4, characterized in that: A control valve (13) is provided on the discharge port (11).
6. The stirring device for reactor production according to claim 5, characterized in that: The bottom of the reaction vessel (1) is fixed with a plurality of support legs (14), and the bottom of the support legs (14) is provided with anti-slip texture.