Novel spiral body structure of cleaning nozzle of large broom

By improving the nozzle design and using 304 stainless steel and PTFE rods to seal the hollow structure of the nozzle spiral, the problem of short broom lifespan has been solved, achieving a long broom lifespan and efficient equipment operation.

CN223530589UActive Publication Date: 2025-11-11YISHENG DAHUA PETROCHEM
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Patent Information

Application Number
CN202422489304.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2025-11-11
Estimated Expiration
2034-10-15

AI Technical Summary

Technical Problem

Existing industrial nozzle designs result in short broom lifespans. The straight-through central hole of the nozzle spiral leads to high water pressure, fast flow rate, poor atomization, frequent damage to broom bristles, and a shorter lifespan.

Method used

The nozzle design has been improved, with a nozzle housing and spiral body made of 304 stainless steel. The internal hollow structure is sealed with a PTFE rod. The nozzle housing outlet is bowl-shaped, and the lower inlet is convex. It is connected to the water pipe and the 2P-962 pump to promote water atomization.

Benefits of technology

It extends the service life of brooms, reduces spare parts costs and maintenance costs, improves equipment stability and production efficiency, and reduces downtime and waste generation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel large broom cleaning nozzle spiral body structure which comprises a nozzle shell and a nozzle spiral body, the nozzle spiral body is embedded in the cylindrical inner wall of the nozzle shell, and a hollow structure inside the nozzle spiral body is sealed by a polytetrafluoroethylene rod. Flushing water flows into a nozzle spiral body of the large broom cleaning nozzle from a 2P-962 pump through a water pipe, and water flows out of the outer side of the spiral body, so that the water flow is continuously hindered and changes the direction in the flowing process, part of energy is consumed, and the pressure during flowing-out is reduced. Meanwhile, the flowing mode also promotes atomization of water flow, so that sprayed water mist is finer and more uniform, excessive impact and damage of direct high-pressure water flow to dust removal broom bristles are avoided, the service life of the broom is prolonged, and the cleaning process of the dust removal broom is achieved.
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Description

Technical Field

[0001] This utility model relates to the field of industrial nozzle technology, and in particular to a novel spiral structure for a large broom cleaning nozzle. Background Technology

[0002] To prevent gaseous materials from being carried out of the silo, a dust-collecting broom was installed on top of the silo. However, over time, material buildup occurred on the broom bristles, causing them to break easily. The original design incorporated a stream of flushing water at the broom inlet to wash away the material and resolve the buildup issue. However, in practice, while this method alleviated the buildup problem, it resulted in a relatively short lifespan for the broom, with bristles typically falling out within 4-6 months. In contrast, the normal lifespan of a silo broom is about one year, making the original broom's lifespan significantly shorter.

[0003] Further investigation into the process revealed that when the rinsing water was turned on, the central hole of the nozzle spiro was straight, resulting in a small pressure drop. This led to high water pressure and a fast flow rate in the central hole, while the water flow on the outside of the spiro was small, resulting in poor atomization of the nozzle. Consequently, the broom was frequently damaged, and its service life was shortened. Utility Model Content

[0004] To overcome the shortcomings of existing technologies for cleaning materials on dust-removing brooms, such as a short service life and bristle shedding, this utility model provides a novel spiral structure for a large broom cleaning nozzle. By removing the central hole of the nozzle spiral, the atomization effect of the water flow is enhanced, thereby extending the service life of the dust-removing broom while effectively cleaning materials.

[0005] The technical solution adopted by this utility model to solve its technical problem is: a novel large broom cleaning nozzle spiral structure, including a nozzle shell and a nozzle spiral, wherein the nozzle spiral is embedded in the cylindrical inner wall of the nozzle shell, and the hollow structure inside the nozzle spiral is sealed by a PTFE rod.

[0006] Furthermore, the nozzle housing and nozzle spiral are made of 304 stainless steel.

[0007] Furthermore, the cross-section of the nozzle housing outlet is bowl-shaped.

[0008] Furthermore, the cross-section of the water inlet at the lower end of the nozzle housing is convex, and the interior is a hollow structure for connecting to a water pipe.

[0009] Furthermore, the lower end of the nozzle housing has an internal thread for connecting to a water pipe at the water inlet.

[0010] Furthermore, the water pipe is connected to the 2P-962 pump.

[0011] Furthermore, the PTFE rod is made of PTFE.

[0012] The beneficial effects of this utility model are as follows: By modifying the nozzle, the service life of the large broom is significantly extended. Under the original design, the service life of the large broom was generally 4-6 months, while the modified broom has been used for over 1 year and 2 months and is currently operating normally, indicating a significant improvement. Because spare parts for the large broom are expensive, costing approximately 20,000 yuan each, and 3-4 parts needed to be replaced annually under the original design, the annual spare parts cost was considerable before the modification. After the modification, due to the extended service life, the replacement frequency of the large broom is greatly reduced, and it is estimated that 40,000-60,000 yuan can be saved in spare parts costs annually. The modified nozzle design improves the rinsing effect and reduces broom damage caused by material buildup, thereby improving the overall stability and reliability of the equipment. This helps reduce downtime caused by equipment failure and improves production efficiency. Due to the extended broom service life and reduced failure rate, the corresponding maintenance workload is also reduced, which helps reduce maintenance costs, improves the work efficiency of maintenance personnel, and indirectly reduces waste generation and energy consumption by reducing spare parts replacement and maintenance workload. Attached Figure Description

[0013] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] The attached figures are labeled as follows: 1. Nozzle housing, 2. Nozzle spirochete, 3. PTFE rod, 4. Inner wall of cylinder, 5. Internal thread. Detailed Implementation

[0016]

Example 1

[0017] A novel large broom cleaning nozzle spiral structure includes a nozzle housing and a nozzle spiral, wherein the nozzle spiral is embedded in the cylindrical inner wall of the nozzle housing, and the hollow internal structure of the nozzle spiral is sealed by a PTFE rod.

[0018] The nozzle housing 1 and the nozzle spiral 2 are made of 304 stainless steel.

[0019] The nozzle housing 1 has a bowl-shaped cross-section at its outlet.

[0020] The nozzle housing 1 has a convex cross-section at the lower water inlet and a hollow structure for connecting to a water pipe.

[0021] The nozzle housing 1 has an internal thread 5 at its lower water inlet for connecting to a water pipe.

[0022] The water pipe is connected to the 2P-962 pump.

[0023] The PTFE rod 3 is made of PTFE.

[0024] A novel spiral structure for a large broom cleaning nozzle includes a nozzle housing 1 and a nozzle spiral 2. The nozzle spiral 2 has an embedded cylindrical inner wall 4 and an internal thread 5 for connecting to a water pipe. The hollow internal structure of the nozzle spiral 2 is sealed with a PTFE rod 3. The outlet of the nozzle housing 1 has a bowl-shaped cross-section, while the inlet at the lower end of the nozzle housing 1 has a convex cross-section, with a hollow internal structure for connecting to the water pipe. Rinsing water flows from a 2P-962 pump through a water pipe connected to the internal thread 5 of the nozzle housing 1 into the nozzle spiral 2 of the large broom cleaning nozzle. The PTFE rod 3 seals the hollow internal structure of the nozzle spiral 2, causing the water flow to be constantly obstructed and its direction changed during flow, thus consuming some energy and reducing the pressure at the outlet. Simultaneously, this flow pattern promotes water atomization, resulting in a finer and more uniform water mist, avoiding excessive impact and damage to the broom bristles from direct high-pressure water flow, extending the broom's lifespan, and achieving the desired cleaning effect.

[0025] like Figure 1 As shown, the hollow structure inside the nozzle spiral 2 is sealed by a PTFE rod 3. The nozzle spiral 2 is embedded in the cylindrical inner wall 4 of the nozzle housing 1. The cross-section of the water inlet at the lower end of the nozzle housing 1 is convex.

Claims

1. A novel spiral structure for a large broom cleaning nozzle, characterized in that: It includes a nozzle housing (1) and a nozzle spirograph (2). The nozzle spirograph (2) is embedded in the cylindrical inner wall (4) of the nozzle housing (1). The hollow structure inside the nozzle spirograph (2) is sealed by a PTFE rod (3).

2. The novel spiral structure of a large broom cleaning nozzle according to claim 1, characterized in that, The nozzle housing (1) and nozzle spiro (2) are made of 304 stainless steel.

3. The novel spiral structure of the cleaning nozzle for a large broom according to claim 1, characterized in that, The nozzle housing (1) has a bowl-shaped cross-section at the water outlet.

4. The novel spiral structure of a large broom cleaning nozzle according to claim 1, characterized in that, The nozzle housing (1) has a convex cross-section at the lower water inlet and a hollow structure inside that connects to the water pipe.

5. The novel spiral structure of a large broom cleaning nozzle according to claim 1, characterized in that, The nozzle housing (1) is provided with an internal thread (5) for connecting to a water pipe at the lower end of the water inlet.

6. The novel spiral structure of a large broom cleaning nozzle according to claim 5, characterized in that, The water pipe is connected to the 2P-962 pump.

7. The novel spiral structure of a large broom cleaning nozzle according to claim 1, characterized in that, The PTFE rod (3) is made of PTFE.