Medium-frequency heating and continuous rolling device for bearing steel ball billets
By introducing pressure roller and drive roller cleaning components into the medium-frequency heating continuous rolling device for bearing steel ball billets, the problem of oxide adhesion during rolling was solved, and the flatness and quality of the steel plate surface were improved.
Patent Information
- Application Number
- CN202423007647.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-12-05
AI Technical Summary
In the prior art, oxides on the surface of the heated steel plate adhere to the rolling mill and rolling column during the rolling process, resulting in an uneven surface on the steel plate and affecting the rolling quality.
A pressure roller cleaning assembly and a transmission roller cleaning assembly were designed. The drive motor drives the bidirectional lead screw through a bevel gear set to move the cleaning plate to clean foreign objects on the pressure roller, and scrapes the foreign objects on the transmission roller by a scraper. The foreign objects are collected in the collection trough and discharged through the guide plate.
It effectively reduces the adhesion of foreign objects on the pressure rollers and drive rollers, improves the rolling quality of bearing steel ball blanks, and ensures the flatness of the steel plate surface.
Smart Images

Figure CN223531081U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of heating and rolling technology, specifically to a medium-frequency heating continuous rolling device for bearing steel ball billets. Background Technology
[0002] Medium frequency heating is a heating method that uses medium frequency technology to generate induced current on the surface of a workpiece, thereby rapidly heating the surface of the part. Its bearing steel ball blanks can be changed in size and shape through heating and rolling, and the production precision can be improved.
[0003] The prior art disclosed in patent document CN218798208U is as follows: an induction heating rolling device includes a support base, support legs are fixedly connected to the bottom of the support base, multiple slots of the same size are opened on the top of the support base, a placement slot is fixedly connected to the top slot of the support base, openings are opened on both sides of the placement slot, rolling rods are installed in the openings on both sides of the placement slot, and a rolling column is fixedly connected to the middle of the rolling rod.
[0004] The above technical solution uses rolling mills and rolling columns to roll steel plates. However, since there are oxides on the surface of the heated steel plates, when the rolling mills and rolling columns are used, the oxides stick to the rolling mills or rolling columns. If they are not cleaned, they will be pressed into the surface of the steel plates during the rolling process, forming uneven defects and affecting the quality of steel plate rolling. Utility Model Content
[0005] The purpose of this invention is to provide a medium-frequency heating continuous rolling device for bearing steel ball billets to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a bearing steel ball billet medium-frequency heating continuous rolling device, including a support base, a transmission roller cleaning assembly arranged and installed on the lower part of the inner wall of the support base, a pressure roller cleaning assembly bolted on the top side of the support base, and multiple sets of pressure roller cleaning assemblies.
[0007] The pressure roller cleaning assembly includes a mounting plate. A bidirectional lead screw is provided in the groove on the bottom side of the mounting plate. Movable plates are threaded to the outer walls of both ends of the bidirectional lead screw. Electric push rods are provided on the bottom side of the movable plates. Cleaning plates are fixedly connected to the bottom side of the electric push rods.
[0008] In the above technical solution, the drive motor causes the bidirectional lead screw to rotate through the bevel gear set, which in turn causes the cleaning plates at both ends to move and remove the foreign objects adhering to the pressure roller.
[0009] The transmission roller cleaning assembly includes collars, which are disposed on the front and rear inner walls of the support base. A fixing frame is fixedly connected below the front and rear collars, and a scraper is disposed on the fixing frame.
[0010] In the above technical solution, while the drive roller is rotating, the foreign matter adhering to the drive roller can be scraped off by the scraper, thereby reducing the foreign matter adhering to the pressure roller and the drive roller.
[0011] As a further preferred embodiment of this technical solution, a collection trough is provided on the bottom side inside the support base, a guide plate is provided on the inner wall of the collection trough, and a slag discharge trough is provided on one side of the collection trough and at the lower end of the guide plate.
[0012] In the above technical solution, the scraped foreign objects are collected in the collection tank and can be discharged from the slag discharge tank through the guide plate, which facilitates collection and cleaning.
[0013] As a further preferred embodiment of this technical solution, a number of transmission rollers are arranged below the inner wall of the support base. A transmission motor is provided at one end of the left-side transmission roller, and a cylindrical gear is sleeved on one side of each transmission roller. Adjacent cylindrical gears are meshed together.
[0014] In the above technical solution, the meshing of cylindrical gears enables the transmission roller to move, thereby traction of the bearing steel ball blank.
[0015] As a further preferred embodiment of this technical solution, a pressure roller is provided above the inner wall of the support base. The number of pressure rollers is the same as the number of mounting plates. The pressure rollers are connected to each other by a transmission chain, and a motor is installed at the rear end of one of the pressure rollers.
[0016] In the above technical solution, the pressure roller and transmission roller are configured to roll the traction bearing steel ball billet.
[0017] As a further preferred embodiment of this technical solution, a driving bevel gear is provided in the middle of the bidirectional lead screw, and a driven bevel gear is connected to the upper side of the driving bevel gear by meshing teeth. The output end of the driven bevel gear passes through the mounting plate and is provided with a drive motor.
[0018] In the above technical solution, the bevel gear set is driven by a drive motor to rotate, which causes the bidirectional lead screw to rotate, thereby moving the cleaning plates on both sides on the pressure roller for cleaning.
[0019] As a further preferred embodiment of this technical solution, the cleaning plate is disposed above the pressure roller and contacts the pressure roller via an electric push rod.
[0020] As a further preferred embodiment of this technical solution, the scraper is disposed below the drive roller and in contact with the drive roller, and the collar is located on the outer side of both ends of the drive roller.
[0021] This utility model provides a medium-frequency heating continuous rolling device for bearing steel ball billets, which has the following beneficial effects:
[0022] (1) By installing a pressure roller cleaning assembly, the drive motor rotates the bidirectional lead screw through a bevel gear set, thereby causing the cleaning plates at both ends to move and remove foreign objects adhering to the pressure roller. In addition, by installing a transmission roller cleaning assembly, the foreign objects adhering to the transmission roller can be scraped off by the scraper while the transmission roller is rotating, thereby reducing the foreign objects adhering to the pressure roller and the transmission roller, reducing the impact of foreign objects on the bearing steel ball blank during the rolling process, and improving the quality of the bearing steel ball blank rolling.
[0023] (2) The present invention, through the collection tank, slag discharge tank and guide plate, enables the scraped foreign objects to be collected in the collection tank and discharged from the slag discharge tank through the guide plate, which facilitates collection and cleaning. Attached Figure Description
[0024] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0025] Figure 2 This is a partial cross-sectional view of the present invention;
[0026] Figure 3 This is an enlarged view of Figure B of this utility model;
[0027] Figure 4 This is an enlarged view of Figure A of this utility model;
[0028] In the diagram: 1. Support base; 11. Collection trough; 12. Slag discharge trough; 13. Guide plate; 14. Drive roller; 15. Drive motor; 16. Cylindrical gear; 17. Pressure roller; 2. Pressure roller cleaning assembly; 21. Mounting plate; 22. Bidirectional lead screw; 23. Driving bevel gear; 24. Driven bevel gear; 25. Drive motor; 26. Movable plate; 27. Electric push rod; 28. Cleaning plate; 3. Drive roller cleaning assembly; 31. Collar; 32. Fixing frame; 33. Scraper. Detailed Implementation
[0029] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.
[0030] This utility model provides a technical solution: such as Figure 1 and Figure 2As shown, in this embodiment, the bearing steel ball billet medium-frequency heating continuous rolling device includes a support base 1. A transmission roller cleaning assembly 3 is arranged and installed on the lower part of the inner wall of the support base 1. A pressure roller cleaning assembly 2 is bolted to the top side of the support base 1. Multiple sets of pressure roller cleaning assemblies 2 are provided, enabling continuous rolling of the bearing steel ball billet. A collection groove 11 is provided on the bottom side inside the support base 1. A guide plate 13 is provided on the inner wall of the collection groove 11. A slag discharge groove 12 is provided on one side of the collection groove 11 and at the lower end of the guide plate 13. Transmission rollers 14 are arranged on the lower part of the inner wall of the support base 1. Several rollers 14 are provided. A drive motor 15 is provided at one end of the left drive roller 14. Cylindrical gears 16 are sleeved on one side of each drive roller 14. Adjacent cylindrical gears 16 are meshed together. Pressure rollers 17 are provided above the inner wall of the support base 1. The number of pressure rollers 17 is the same as the number of mounting plates 21. The pressure rollers 17 are connected by a drive chain. A motor is installed at the rear end of each pressure roller 17. Through the provided collection trough 11, slag discharge trough 12 and guide plate 13, the scraped foreign objects are collected in the collection trough 11 and can be discharged from the slag discharge trough 12 through the guide plate 13, which facilitates collection and cleaning.
[0031] like Figure 2 and Figure 4 As shown, the pressure roller cleaning assembly 2 includes a mounting plate 21. A bidirectional lead screw 22 is provided in the groove on the bottom side of the mounting plate 21. Movable plates 26 are threaded to the outer walls of both ends of the bidirectional lead screw 22. Electric push rods 27 are provided on the bottom side of each movable plate 26. The motor model is YBX3 and the electric push rod model is YS607. Cleaning plates 28 are fixedly connected to the bottom side of each electric push rod 27. A driving bevel gear 23 is provided in the middle of the bidirectional lead screw 22. A driven bevel gear 24 is meshed with the upper teeth of the driving bevel gear 23. The output end of the driven bevel gear 24 passes through the mounting plate 21 and is provided with a drive motor 25. The cleaning plates 28 are positioned above the pressure roller 17 and contact the pressure roller 17 through the electric push rods 27. By installing the pressure roller cleaning assembly 2, the drive motor 25 causes the bidirectional lead screw 22 to rotate through the bevel gear set, thereby causing the cleaning plates 28 at both ends to move and clean the foreign objects adhering to the pressure roller 17.
[0032] like Figure 2 and Figure 3As shown, the transmission roller cleaning assembly 3 includes a collar 31, which is disposed on the inner wall of the front and rear of the support base 1. A fixing frame 32 is fixedly connected below the two collars 31. A scraper 33 is disposed on the fixing frame 32 and is disposed below the transmission roller 14 and in contact with the transmission roller 14. The collars 31 are located on the outer sides of both ends of the transmission roller 14. By installing the transmission roller cleaning assembly 3, foreign objects adhering to the transmission roller 14 can be scraped off by the scraper 33 while the transmission roller 14 is rotating, thereby reducing the adhesion of foreign objects to the pressure roller 17 and the transmission roller 14, reducing the impact of foreign objects on the bearing steel ball billet during the rolling process, and improving the rolling quality of the bearing steel ball billet.
[0033] This utility model provides a medium-frequency heating continuous rolling device for bearing steel ball billets. The specific working principle is as follows: The drive motor 15 drives the cylindrical gear 16 to rotate, which in turn drives the drive roller 14, causing the medium-frequency heated bearing steel ball billet to move, and thus the drive roller 14 and the pressure roller 17 roll the bearing steel ball billet. After one rolling, the drive motor 25 is started to drive the bevel gear set to rotate, which drives the double-sided lead screw 22 to rotate, causing the movable plate 26 to move on the double-sided lead screw 22. The electric push rod 27 causes the cleaning plate 28 to contact the pressure roller 17. The rotating pressure roller 17, together with the cleaning plate 28, cleans off the adhering foreign matter. During this process, the forward and reverse rotation of the drive motor 25 can be controlled to make the cleaning plates 28 on both sides move back and forth. At the same time, the drive roller 14 can scrape off the adhering foreign matter with the scraper 33 until it is collected in the collection trough 11. The foreign matter is discharged from the slag discharge trough 12 by the guide plate 13.
[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A continuous rolling apparatus for bearing steel ball billets with medium-frequency heating, comprising a support base (1), characterized in that: A transmission roller cleaning assembly (3) is arranged and installed on the lower part of the inner wall of the support base (1), and a pressure roller cleaning assembly (2) is bolted on the top side of the support base (1). Multiple sets of pressure roller cleaning assemblies (2) are provided. The pressure roller cleaning assembly (2) includes a mounting plate (21). A bidirectional lead screw (22) is provided in the groove on the bottom side of the mounting plate (21). Movable plates (26) are threaded to the outer walls of both ends of the bidirectional lead screw (22). Electric push rods (27) are provided on the bottom side of each movable plate (26). Cleaning plates (28) are fixedly connected to the bottom side of each electric push rod (27). The transmission roller cleaning assembly (3) includes a collar (31), which is disposed on the front and rear inner walls of the support base (1). A fixing frame (32) is fixedly connected below the two collars (31), and a scraper (33) is disposed on the fixing frame (32).
2. The bearing steel ball billet medium-frequency heating continuous rolling device according to claim 1, characterized in that: A collection trough (11) is provided on the bottom side inside the support base (1), and a guide plate (13) is provided on the inner wall of the collection trough (11). A slag discharge trough (12) is provided on one side of the collection trough (11) and at the lower end of the guide plate (13).
3. The bearing steel ball billet medium-frequency heating continuous rolling device according to claim 1, characterized in that: The support base (1) has several transmission rollers (14) arranged below the inner wall. A transmission motor (15) is provided at one end of the left transmission roller (14). A cylindrical gear (16) is sleeved on one side of each transmission roller (14), and two adjacent cylindrical gears (16) are meshed together.
4. The bearing steel ball billet medium-frequency heating continuous rolling device according to claim 1, characterized in that: A pressure roller (17) is provided above the inner wall of the support base (1). The number of pressure rollers (17) is the same as the number of mounting plates (21). The pressure rollers (17) are connected to each other by a transmission chain. A motor is installed at the rear end of one of the pressure rollers (17).
5. The bearing steel ball billet medium-frequency heating continuous rolling device according to claim 1, characterized in that: The bidirectional lead screw (22) is provided with a driving bevel gear (23) in the middle. The upper teeth of the driving bevel gear (23) are meshed with a driven bevel gear (24). The output end of the driven bevel gear (24) passes through the mounting plate (21) and is provided with a drive motor (25).
6. The bearing steel ball billet medium-frequency heating continuous rolling device according to claim 1, characterized in that: The cleaning plate (28) is positioned above the pressure roller (17) and contacts the pressure roller (17) via an electric push rod (27).
7. The bearing steel ball billet medium-frequency heating continuous rolling device according to claim 1, characterized in that: The scraper (33) is positioned below the drive roller (14) and in contact with the drive roller (14), and the collar (31) is located on the outer side of both ends of the drive roller (14).