Novel hexagon head bolt forming die

Abstract

The utility model relates to the field of machining equipment, and provides a novel hexagon head bolt forming die which comprises a base and a forming mechanism. The first telescopic rod and the push plate are arranged, then the first telescopic rod extends to enable the push plate to push and slide raw materials to the lower die, the second telescopic rod, the cutter and the limiting block are arranged, the second telescopic rod extends, then the cutter is matched with the limiting block to cut the raw materials into the required length, and the Y-axis sliding rail, the Y-axis sliding block, the X-axis sliding rail and the X-axis sliding block are arranged, so that the raw materials are cut into the required length. The Y-axis sliding block moves on the Y-axis sliding rail, meanwhile, the X-axis sliding block moves on the X-axis sliding rail, the position of the lower mold is changed, raw materials slide into a groove of the lower mold, the position of the lower mold is changed for forming work, cold production is achieved, and the production efficiency is improved. Through the arrangement of the vibration motor, after the lower die is turned over, the vibration motor works to vibrate off a finished bolt clamped in the lower die, and subsequent operation is prevented from being affected.

Description

Technical Field

[0001] This utility model relates to the field of machining equipment, specifically a novel hexagonal head bolt forming mold. Background Technology

[0002] The new hexagonal head bolt forming die is a highly efficient and precise manufacturing equipment specifically designed for bolt production. Utilizing advanced design concepts and high-quality materials, this die enables rapid prototyping of hexagonal head bolts. Its working principle involves continuous cold extrusion of metal wire through the cooperation of upper and lower dies, allowing the wire to complete the manufacturing of the hexagonal head and threads in a single forming process. The new die features: compact structure and easy operation; high production efficiency, saving manpower and resources; high forming precision and excellent product consistency; and applicability to various materials, meeting diverse needs. Its emergence has brought revolutionary changes to the bolt manufacturing industry, helping companies improve product quality, reduce production costs, and enhance market competitiveness.

[0003] According to Chinese Utility Model Publication No. CN214023348U, a hexagonal adjustable bolt forming mold is disclosed. 1. The device has a first half mold and a second half mold fitted together, forming a hexagonal bolt forming cavity. The upper template is pressed down to fit the first half mold and the second half mold, and molten metal is injected into the hexagonal bolt forming cavity through the pouring port, realizing integrated casting and forming of the head and screw, improving the production efficiency of hexagonal bolt forming. 2. By setting an adjustment mechanism, rotating the stop block drives the rotating rod to rotate, which in turn drives the active bevel gear to rotate, which in turn drives the lead screw to rotate. Since the axial rotation of the nut column is restricted by the first fixed plate, the nut column is forced to displace, thereby pushing the first half hexagonal bolt cavity on the first half mold to separate from the second half hexagonal bolt cavity on the second half mold, so that the object can be removed. The operation is simple, saves manpower, and facilitates demolding and material removal. 3. By setting a positioning mechanism, when the first half mold and the second half mold are displaced, the slide rod drives the slider to slide in the slide cavity on the second fixed strip. This can position and support the displacement of the first half mold and the second half mold, making the structure of this device more stable, its service life longer, and its fit tighter.

[0004] However, there are some issues to consider when implementing the above technical solutions: First, the mold can only process one bolt at a time, resulting in low production efficiency, and the casting method is prone to generating air bubbles inside, affecting the quality of the finished product. Second, the mold will get stuck in the mold after it is formed, making it difficult to remove, which leads to a reduction in production efficiency. Utility Model Content

[0005] The purpose of this utility model is to provide a new type of hexagonal head bolt forming mold to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a novel hexagonal head bolt forming mold, comprising a base and a forming mechanism, wherein a controller is provided on the front of the base, a forming mechanism is provided on one side of the controller, a sliding groove is provided above the base, a Y-axis slide rail is provided on the front of the sliding groove, a lower mold is provided above the Y-axis slide rail, and a rotary motor is provided on one side of the lower mold.

[0007] Preferably, a guide frame is provided on the left side of the slide groove, and a push plate is provided at the rear of the slide groove. The back of the push plate is connected to one end of the first telescopic rod, and the other end of the first telescopic rod is connected to the slide groove.

[0008] Preferably, a second telescopic rod is provided on the left side of the first telescopic rod, a cutter is connected to the front of the second telescopic rod, a limit block is provided on the front of the cutter, and the second telescopic rod and the limit block are fixedly connected to the slide groove.

[0009] Preferably, a Y-axis slider is slidably connected to the inner side of the Y-axis slide rail, and an X-axis slide rail is provided above the Y-axis slider, with an X-axis slider slidably connected above the X-axis slide rail.

[0010] Preferably, the lower mold and the X-axis slider are rotatably connected, and a rotary motor is provided on the right side of the X-axis slider. The lower mold and the X-axis slider form a rotating structure through the rotary motor.

[0011] Preferably, brackets are provided on both sides of the Y-axis slide rail, the top of the brackets is connected to one end of the third telescopic rod, and the other end of the third telescopic rod is connected to the upper mold.

[0012] Preferably, the front of the lower mold is provided with a collection groove, the collection groove is fixedly connected to the base, and a conveyor belt is provided below the collection groove.

[0013] Preferably, a vibration motor is provided on the left side of the lower mold, and the vibration motor is fixedly connected to the lower mold.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] This invention features a first telescopic rod and a push plate. The first telescopic rod extends, causing the push plate to push the raw material down to the lower mold. A second telescopic rod, a cutter, and a limiting block are also included. The second telescopic rod extends, and the cutter, in conjunction with the limiting block, cuts the raw material to the required length. A Y-axis slide rail, a Y-axis slider, an X-axis slide rail, and an X-axis slider are also included. The Y-axis slider moves along the Y-axis slide rail, while the X-axis slider moves along the X-axis slide rail, changing the position of the lower mold. This allows the raw material to slide into the groove of the lower mold and changes the position of the lower mold for forming, thus achieving efficient production in Pingliang.

[0016] This invention utilizes a vibrating motor. After the lower mold flips, the vibrating motor operates, dislodging the finished bolts stuck in the lower mold to avoid affecting subsequent operations. By setting up a collection trough and a conveyor belt, the collection trough collects the finished bolts and they fall onto the conveyor belt for transport to the next process. Through these components, automatic unloading is achieved, ensuring unloading quality and improving efficiency. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the appearance structure of this utility model.

[0018] Figure 2 This is a schematic diagram of the guide frame and slide groove of this utility model.

[0019] Figure 3 For the present utility model Figure 2 Enlarged view at point A.

[0020] Figure 4 This is a schematic diagram showing the combination of the Y-axis slide rail, Y-axis slider, X-axis slide rail, X-axis slider, lower mold, rotary motor, and vibration motor of this utility model.

[0021] In the diagram: 1. Base; 2. Controller; 3. Molding mechanism; 301. Guide frame; 302. Slide groove; 303. Push plate; 304. First telescopic rod; 305. Second telescopic rod; 306. Cutter; 307. Limiting block; 308. Y-axis slide rail; 309. Y-axis slider; 310. X-axis slide rail; 311. X-axis slider; 312. Lower mold; 313. Rotary motor; 314. Support; 315. Third telescopic rod; 316. Upper mold; 317. Collection trough; 318. Conveyor belt; 319. Vibration motor. Detailed Implementation

[0022] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0023] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0024] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figure 1-4 The present invention provides an embodiment of a novel hexagonal head bolt forming mold, comprising a base 1 and a forming mechanism 3. A controller 2 is provided on the front of the base 1, and the forming mechanism 3 is provided on one side of the controller 2. A slide groove 302 is provided above the base 1, a Y-axis slide rail 308 is provided on the front of the slide groove 302, a lower mold 312 is provided above the Y-axis slide rail 308, and a rotary motor 313 is provided on one side of the lower mold 312.

[0027] Specifically, a guide frame 301 is provided on the left side of the slide 302, and a push plate 303 is provided at the rear of the slide 302. The back of the push plate 303 is connected to one end of the first telescopic rod 304, and the other end of the first telescopic rod 304 is connected to the slide 302. The raw material is conveyed into the slide 302 through the guide frame 301. Then, the first telescopic rod 304 extends to push the push plate 303 to push the raw material down to the lower mold 312.

[0028] Specifically, a second telescopic rod 305 is provided on the left side of the first telescopic rod 304. A cutter 306 is connected to the front of the second telescopic rod 305. A limit block 307 is provided on the front of the cutter 306. The second telescopic rod 305 and the limit block 307 are fixedly connected to the slide groove 302. When the second telescopic rod 305 extends, the cutter 306, in conjunction with the limit block 307, cuts the raw material to the required length.

[0029] Specifically, a Y-axis slider 309 is slidably connected to the inner side of the Y-axis slide rail 308, and an X-axis slide rail 310 is provided above the Y-axis slider 309. An X-axis slider 311 is slidably connected above the X-axis slide rail 310. The Y-axis slider 309 moves on the Y-axis slide rail 308, while the X-axis slider 311 moves on the X-axis slide rail 310, changing the position of the lower mold 312, so that the raw material slides into the groove of the lower mold 312, and changes the position of the lower mold 312 to perform the molding work, realizing flat production and improving production efficiency.

[0030] Specifically, the lower mold 312 and the X-axis slider 311 are rotatably connected. A rotary motor 313 is provided on the right side of the X-axis slider 311. The lower mold 312 and the X-axis slider 311 form a rotating structure through the rotary motor 313. When the rotary motor 313 is working, it flips the lower mold 312 and pours the formed bolts into the collection groove 317.

[0031] Specifically, brackets 314 are provided on both sides of the Y-axis slide rail 308. The top of the brackets 314 is connected to one end of the third telescopic rod 315. The other end of the third telescopic rod 315 is connected to the upper mold 316. When the third telescopic rod 315 extends, the upper mold 316 moves down and cooperates with the lower mold 312 to press the raw material into shape.

[0032] Specifically, a collection groove 317 is provided on the front of the lower mold 312. The collection groove 317 is fixedly connected to the base 1. A conveyor belt 318 is provided below the collection groove 317. After the collection groove 317 collects the finished bolts, they fall onto the conveyor belt 318 and are transported to the next process.

[0033] Specifically, a vibration motor 319 is provided on the left side of the lower mold 312. The vibration motor 319 is fixedly connected to the lower mold 312. After the lower mold 312 is flipped, the vibration motor 319 works to shake off the finished product bolts stuck in the lower mold 312, so as to avoid affecting subsequent operations.

[0034] Working principle: First, the raw material is conveyed into the slide 302 via the guide frame 301. The second telescopic rod 305 extends, and then the cutter 306, in conjunction with the limiting block 307, cuts the raw material to the required length. Next, the first telescopic rod 304 extends, causing the push plate 303 to push the raw material down to the lower mold 312. At the same time, the Y-axis slider 309 moves on the Y-axis slide rail 308, and the X-axis slider 311 moves on the X-axis slide rail 310, changing the position of the lower mold 312 so that the raw material slides into the groove of the lower mold 312 and changes the position of the lower mold 312. The mold is set up to perform the molding process, realize the production in Pingliang, and improve production efficiency. Then, the third telescopic rod 315 extends, causing the upper mold 316 to move down and cooperate with the lower mold 312 to press the raw material into shape. Then, the rotary motor 313 works to flip the lower mold 312 and pour the shaped bolts into the collection tank 317. At the same time, the vibration motor 319 works to shake off the finished bolts stuck in the lower mold 312 to avoid affecting subsequent operations. After the collection tank 317 collects the finished bolts, they fall onto the conveyor belt 318 and are transported to the next process.

[0035] The above description is merely an embodiment of this utility model, and common knowledge regarding specific structures and characteristics is not described in detail here. It will be apparent to those skilled in the art that this utility model is not limited to the details of the above exemplary embodiments, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of this utility model is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A novel hexagonal head bolt forming mold, comprising a base (1) and a forming mechanism (3), characterized in that: A controller (2) is provided on the front of the base (1), a forming mechanism (3) is provided on one side of the controller (2), a slide groove (302) is provided on the top of the base (1), a Y-axis slide rail (308) is provided on the front of the slide groove (302), a lower mold (312) is provided on the top of the Y-axis slide rail (308), and a rotary motor (313) is provided on one side of the lower mold (312).

2. The novel hexagonal head bolt forming mold according to claim 1, characterized in that: A guide frame (301) is provided on the left side of the slide (302), and a push plate (303) is provided behind the slide (302). The back of the push plate (303) is connected to one end of the first telescopic rod (304), and the other end of the first telescopic rod (304) is connected to the slide (302).

3. The novel hexagonal head bolt forming mold according to claim 2, characterized in that: A second telescopic rod (305) is provided on the left side of the first telescopic rod (304). A cutter (306) is connected to the front of the second telescopic rod (305). A limit block (307) is provided on the front of the cutter (306). The second telescopic rod (305) and the limit block (307) are fixedly connected to the slide groove (302).

4. The novel hexagonal head bolt forming mold according to claim 1, characterized in that: The Y-axis slide rail (308) is slidably connected to the inner side of the Y-axis slide rail (309), and the X-axis slide rail (310) is provided above the Y-axis slide rail (309). The X-axis slide rail (311) is slidably connected above the X-axis slide rail (310).

5. The novel hexagonal head bolt forming mold according to claim 1, characterized in that: The lower mold (312) and the X-axis slider (311) are rotatably connected. A rotary motor (313) is provided on the right side of the X-axis slider (311). The lower mold (312) and the X-axis slider (311) form a rotating structure through the rotary motor (313).

6. The novel hexagonal head bolt forming mold according to claim 1, characterized in that: The Y-axis slide rail (308) is provided with brackets (314) on both sides. The top of the brackets (314) is connected to one end of the third telescopic rod (315), and the other end of the third telescopic rod (315) is connected to the upper mold (316).

7. The novel hexagonal head bolt forming mold according to claim 1, characterized in that: The lower mold (312) has a collection groove (317) on its front side. The collection groove (317) is fixedly connected to the base (1). A conveyor belt (318) is provided below the collection groove (317).

8. The novel hexagonal head bolt forming mold according to claim 1, characterized in that: A vibration motor (319) is provided on the left side of the lower mold (312), and the vibration motor (319) is fixedly connected to the lower mold (312).

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