Terminal positioning and welding device

By designing the clamping block of the terminal positioning and welding device to swing between the clamping position and the clearance position, the problem of misalignment during welding of the female terminal insertion part and the mounting part was solved, achieving stable positioning and efficient welding of the terminal.

CN223531749UActive Publication Date: 2025-11-11SHENZHEN BUSBAR SCI TECH DEV
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Patent Information

Application Number
CN202422902857.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-11-11
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

The existing female terminals are prone to misalignment when welding the plug-in part and the mounting part, which fails to meet the design requirements.

Method used

A terminal positioning and welding device is designed, including a mounting base and a clamping block. The clamping block has a clamping position and a clearance position. The clamping block is driven to swing between the two positions by a driving component. Different parts of the clamping block clamp the mounting part and the insertion part respectively to ensure accurate positioning.

Benefits of technology

It effectively avoids misalignment between the plug and the mounting part during welding, improves the stability of the terminal and the accuracy of welding, and saves manpower.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of connectors, and particularly relates to a terminal positioning and welding device, which comprises a mounting seat and a clamping block, the mounting seat is provided with an accommodating groove, the accommodating groove comprises a first section used for mounting a mounting part of a terminal and a second section used for mounting an inserting part of the terminal, the first section is communicated with the second section, and the clamping block is arranged in the accommodating groove. An opening is formed in the side, facing the clamping block, of the containing groove, the clamping block comprises a first part and a second part which are connected, the clamping block is movably connected with the mounting base, the clamping block is provided with a clamping position for blocking the opening and an avoiding position far away from the opening, and at the clamping position, the first part and the second part are connected; the first part and the first section clamp the mounting part, the second part and the second section clamp the inserting part, and at the avoiding position, the first part is far away from the mounting part, and the second part is far away from the inserting part. Therefore, the positioning of the terminal is realized, and the installation part and the plugging part are prevented from being deflected during welding.
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Description

Technical Field

[0001] This utility model belongs to the field of connector technology, and in particular relates to a terminal positioning and welding device. Background Technology

[0002] Connectors are devices used to connect two or more active devices. They transmit information or current through the contact between male and female terminals and are widely used in various electronic devices.

[0003] An existing connector includes a male terminal assembly and a female terminal assembly. The male terminal assembly includes a male terminal and a male housing. One end of the male terminal is installed in the male housing and used for electrical connection, while the other end is exposed outside the male housing. The female terminal assembly includes a female terminal and a female housing, and includes a mounting part and a plug-in part. The mounting part is installed in the female housing, and one end of the plug-in part is installed in the female housing and connected to the mounting part. The end of the plug-in part away from the mounting part is exposed outside the female housing. The male terminal is plugged into the plug-in part. Current flows from the upstream electrical component of the circuit through the male terminal into the female terminal assembly, is transmitted through the plug-in part to the mounting part, and then from the mounting part to the downstream electrical component of the circuit.

[0004] In existing female terminals, the end of the connector closest to the mounting part needs to be welded to the mounting part for fixation. During welding, a welding plate is placed on the mounting part, and the connector is placed on the mounting part, so that the welding plate is clamped between the connector and the mounting part. Then, the female terminal is heated to melt the welding plate, thereby welding the connector to the mounting part. However, in existing female terminals, the connector is prone to misalignment when welding to the mounting part, which does not meet the design requirements. Summary of the Invention

[0005] The technical problem to be solved by this utility model is: to provide a terminal positioning and welding device to address the problem that misalignment easily occurs when welding the plug-in part and the mounting part of the existing female terminal.

[0006] To solve the above-mentioned technical problems, this utility model provides a terminal positioning and welding device, including a mounting base and a clamping block. The mounting base is provided with a receiving groove, which includes a first section for mounting a terminal and a second section for mounting a terminal insertion part. The first section and the second section are in communication. The receiving groove has an opening on the side facing the clamping block. The clamping block includes a first part and a second part connected together. The clamping block is movably connected to the mounting base. The clamping block has a clamping position that blocks the opening and a clearance position that is away from the opening.

[0007] In the clamping position, the first part and the first segment clamp the mounting part, and the second part and the second segment clamp the plug-in part. In the clearance position, the first part is away from the mounting part, and the second part is away from the plug-in part.

[0008] Optionally, the first segment and the second segment are arranged perpendicularly, the end of the second segment away from the first segment is connected to the first segment, the first part and the second part are arranged perpendicularly, the end of the second part away from the first part is connected to the first part, and the end of the first part away from the second part is rotatably assembled with the mounting base;

[0009] It also includes a drive assembly for driving the clamping block to swing between a first angle at the clamping position and a second angle at the avoidance position.

[0010] Optionally, the first part is provided with a first connecting plate at the end away from the second part, and the mounting base is provided with a second connecting plate. The first connecting plate and the second connecting plate are arranged parallel to each other. The first connecting plate is provided with a rotating hole, and the second connecting plate is provided with a rotating shaft, which passes through the rotating hole.

[0011] Optionally, there are two first connecting plates, which are respectively disposed on both sides of the thickness direction of the second connecting plate.

[0012] Optionally, the drive assembly includes a drive arm connected to the end of the second portion away from the first portion, the drive arm being used to drive the clamping block to swing toward the opening as it moves toward the opening.

[0013] Optionally, it also includes a handle connected to the side of the mounting base opposite to the first portion.

[0014] Optionally, a welding hole is provided on the bottom wall of the receiving groove at the position where the first section and the second section meet, and the welding hole is used for heating the terminal by a heat source.

[0015] Optionally, a support post is provided on the side of the second part facing the opening, and the support post is used to be inserted into the insertion groove of the insertion part.

[0016] Optionally, a clearance groove is provided at the corner where the first part and the second part meet, the clearance groove being used to avoid the top corner of the plug-in part and the top corner of the mounting part.

[0017] Optionally, the mounting base is provided with a support plate, which is used to support the second part.

[0018] According to the terminal positioning and welding device of the present invention, compared with the prior art, when the clamping block is in the clamping position, the first part of the clamping block can clamp and position the mounting part of the terminal together with the groove wall of the first section of the receiving groove of the mounting base, and the second part of the clamping block can clamp and position the insertion part of the terminal together with the groove wall of the second section of the receiving groove, thereby realizing the positioning of the terminal and avoiding the misalignment of the mounting part and the insertion part during welding. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of a terminal positioning and welding device provided in an embodiment of the present invention;

[0020] Figure 2 for Figure 1 Schematic diagram of the middle mounting base;

[0021] Figure 3 This is a schematic diagram of the terminal positioning and welding device provided in an embodiment of the present invention.

[0022] Figure 4 This refers to the terminal structure applicable to the terminal positioning and welding device provided in one embodiment of the present utility model.

[0023] The reference numerals in the accompanying drawings are as follows: 1. Mounting base; 2. Receiving groove; 3. First section; 4. Second section; 5. Welding hole; 6. Clamping block; 7. First part; 8. Clearance groove; 9. Second part; 10. Support column; 11. Support plate; 12. Drive arm; 13. Handle; 14. First connecting plate; 15. Rotating hole; 16. Second connecting plate; 17. Rotating shaft; 18. First stop step; 19. Second stop step; 20. Terminal; 21. Mounting part; 22. Plug-in part. Detailed Implementation

[0024] To make the technical problems solved, technical solutions, and beneficial effects of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0025] like Figures 1 to 3As shown, an embodiment of the present invention provides a terminal positioning and welding device, including a mounting base 1 and a clamping block 6. The mounting base 1 is provided with a receiving groove 2. The receiving groove 2 includes a first section 3 of a mounting portion 21 for mounting a terminal 20 and a second section 4 of a plug-in portion 22 for mounting a terminal 20. The first section 3 and the second section 4 are connected. The receiving groove 2 has an opening on the side facing the clamping block 6. The clamping block 6 includes a first part 7 and a second part 9 connected together. The clamping block 6 is movably connected to the mounting base 1. The clamping block 6 has a clamping position that blocks the opening and a clearance position that is away from the opening.

[0026] In the clamping position, the first part 7 and the first segment 3 clamp the mounting part 21, and the second part 9 and the second segment 4 clamp the plug-in part 22. In the clearance position, the first part 7 is away from the mounting part 21, and the second part 9 is away from the plug-in part 22.

[0027] Specifically, the mounting part 21 of the terminal 20 is installed in the first section 3 of the receiving groove 2, and the plug-in part 22 is installed in the second section 4. When the clamping block 6 is in the clamping position, the first part 7 of the clamping block 6 can clamp and position the mounting part 21 of the terminal 20 together with the groove wall of the first section 3 of the receiving groove 2 of the mounting base 1. The second part 9 of the clamping block 6 can clamp and position the plug-in part 22 of the terminal 20 together with the groove wall of the second section 4 of the receiving groove 2, thereby realizing the positioning of the terminal 20 and preventing the mounting part 21 and the plug-in part 22 from being misaligned during welding.

[0028] In one embodiment, the first segment 3 and the second segment 4 are arranged perpendicularly, the end of the second segment 4 away from the first segment 3 is connected to the first segment 3, the first part 7 and the second part 9 are arranged perpendicularly, the end of the second part 9 away from the first part 7 is connected to the first part 7, and the end of the first part 7 away from the second part 9 is rotatably assembled with the mounting base 1.

[0029] It also includes a drive assembly for driving the clamping block 6 to swing between a first angle at the clamping position and a second angle at the avoidance position.

[0030] Specifically, the first segment 3 and the second segment 4 are set perpendicularly, as shown in the example. Figure 4 The mounting portion 21 and the insertion portion 22 of the terminal 20 shown are vertically arranged and adapted to each other, reducing the gap between the mounting portion 21 and the first segment 3, and reducing the gap between the insertion portion 22 and the second segment 4, so that the terminal 20 is in close contact with the receiving groove 2, improving the stability of the terminal 20. The drive assembly can drive the clamping block 6 to swing between the first angle and the second angle, which facilitates the control of the movement of the clamping block 6 and saves manpower.

[0031] In one embodiment, the first part 7 is provided with a first connecting plate 14 at the end away from the second part 9, and the mounting base 1 is provided with a second connecting plate 16. The first connecting plate 14 and the second connecting plate 16 are arranged in parallel. The first connecting plate 14 is provided with a rotating hole 15, and the second connecting plate 16 is provided with a rotating shaft 17, which passes through the rotating hole 15.

[0032] Specifically, the mounting base 1 is provided with a second connecting plate 16, which is suspended on the mounting base 1. The end of the first part 7 away from the second part 9 is provided with a first connecting plate 14, which overlaps the second connecting plate 16, so that the rotating shaft 17 on the second connecting plate 16 passes through the rotating hole 15 of the first connecting plate 14. The structure is simple and easy to manufacture.

[0033] In one embodiment, there are two first connecting plates 14, and the two first connecting plates 14 are respectively disposed on both sides of the second connecting plate 16 in the thickness direction.

[0034] Specifically, two first connecting plates 14 are respectively disposed on both sides of the second connecting plate 16 in the thickness direction. The second connecting plate 16 overlaps the lower first connecting plate 14, and the upper first connecting plate 14 overlaps the second connecting plate 16. The two first connecting plates 14 clamp the first connecting plate 14, which can improve the connection strength between the first part 7 and the mounting base 1.

[0035] In one embodiment, the drive assembly includes a drive arm 12 connected to one end of the second portion 9 away from the first portion 7, the drive arm 12 being used to drive the clamping block 6 to swing toward the opening as it moves toward the opening.

[0036] Specifically, in this embodiment, the drive assembly includes a drive arm 12, which is integrally formed with the second part 9, which is equivalent to increasing the length of the second part 9. The clamping block 6 can be controlled to swing by moving the drive arm 12. The structure is simple and easy to design.

[0037] In one embodiment, a handle 13 is also included, which is connected to the side of the mounting base 1 facing away from the first portion 7. Specifically, when the clamping block 6 is in the clamping position, the handle 13 is parallel to the drive arm 12, making the integral terminal 20 welding device scissor-shaped, saving the operator's strength and making it easier for the operator to pick up.

[0038] In one embodiment, a welding hole 5 is provided on the bottom wall of the receiving groove 2 at the position where the first section 3 and the second section 4 meet, and the welding hole 5 is used for the heat source to heat the terminal 20.

[0039] Specifically, the welding hole 5 is located at the bottom of the groove where the first section 3 and the second section 4 meet. When welding the terminal 20, the mounting part 21 is first placed in the first section 3, and then a welding piece is placed on the upper side of the mounting part 21. Then, the plug part 22 is placed in the second section 4, so that the plug part 22 overlaps the mounting part 21. Then, the drive arm 12 is moved so that the first part 7 clamps the mounting part 21 and the second part 9 clamps the plug part 22. Then, the terminal 20 welding device is moved above the heat source. The heat source heats the mounting part 21 from bottom to top through the welding hole 5 to the set temperature, so that the welding piece melts. Then, the terminal 20 welding device is moved away from the heat source to cool the terminal 20 and the terminal 20 welding device. After the terminal 20 has cooled, the drive arm 12 is released and the terminal 20 is removed from the mounting base 1.

[0040] In one embodiment, a support post 10 is provided on the side of the second portion 9 facing the opening, and the support post 10 is used to insert into the insertion groove 23 of the insertion portion 22. The insertion portion 22 of the terminal 20 welded by the terminal positioning welding device provided in this embodiment is provided with an insertion groove for the male terminal 20 to be inserted. The support post 10 is inserted into the insertion groove and can provide support for this part of the insertion portion 22.

[0041] In one embodiment, a clearance groove 8 is provided at the corner where the first part 7 and the second part 9 meet. The clearance groove 8 is used to avoid the top corner of the plug-in part 22 and the top corner of the mounting part 21. The clearance groove 8 can avoid the top corners of the plug-in part 22 and the mounting part 21, so that the clamping block 6 can better clamp the terminal 20.

[0042] In one embodiment, the mounting base 1 is provided with a support plate 11, which supports the second part 9. The support plate 11 can support the second part 9, prevent the second part 9 from bending, and also save the operator's strength. The support plate 11 is provided with a first stop step 18 and a second stop step 19, which limit and stop the second part 9.

[0043] The terminal positioning and welding device of this utility model embodiment works as follows: When welding the terminal 20, the mounting part 21 is first placed in the first section 3, then a welding piece is placed on the upper side of the mounting part 21, and then the insertion part 22 is placed in the second section 4, so that the insertion part 22 overlaps the mounting part 21. Then, the drive arm 12 is moved so that the first part 7 clamps the mounting part 21 and the second part 9 clamps the insertion part 22. Then, the terminal 20 welding device is moved above the heat source, and the heat source heats the mounting part 21 from bottom to top through the welding hole 5 to the set temperature, so that the welding piece melts. Then, the terminal 20 welding device is removed from the heat source, and the terminal 20 and the terminal 20 welding device are cooled. After the terminal 20 has cooled, the drive arm 12 is released, and the terminal 20 can be removed from the mounting base 1.

[0044] According to the terminal positioning welding device of the present invention, compared with the prior art, when the clamping block 6 is in the clamping position, the first part 7 of the clamping block 6 can clamp and position the mounting part 21 of the terminal 20 together with the groove wall of the first section 3 of the receiving groove 2 of the mounting base 1, and the second part 9 of the clamping block 6 can clamp and position the insertion part 22 of the terminal 20 together with the groove wall of the second section 4 of the receiving groove 2, thereby realizing the positioning of the terminal 20 and avoiding the misalignment of the mounting part 21 and the insertion part 22 during welding.

[0045] In other embodiments, the drive component may be an electric actuator that drives the second part 9 to move.

[0046] The embodiments of the present invention described above do not constitute a limitation on the scope of protection of the present invention.

[0047] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A terminal positioning and welding device, characterized in that, The device includes a mounting base (1) and a clamping block (6). The mounting base (1) is provided with a receiving groove (2). The receiving groove (2) includes a first section (3) of a mounting part (21) for mounting a terminal (20) and a second section (4) of a plug-in part (22) for mounting a terminal (20). The first section (3) and the second section (4) are connected. The receiving groove (2) has an opening on the side facing the clamping block (6). The clamping block (6) includes a first part (7) and a second part (9) connected together. The clamping block (6) is movably connected to the mounting base (1). The clamping block (6) has a clamping position that blocks the opening and a clearance position that is away from the opening. In the clamping position, the first part (7) and the first segment (3) clamp the mounting part (21), and the second part (9) and the second segment (4) clamp the plug-in part (22). In the clearance position, the first part (7) is away from the mounting part (21), and the second part (9) is away from the plug-in part (22).

2. The terminal positioning and welding device according to claim 1, characterized in that, The first segment (3) and the second segment (4) are arranged perpendicularly. The end of the second segment (4) away from the first segment (3) is connected to the first segment (3). The first part (7) and the second part (9) are arranged perpendicularly. The end of the second part (9) away from the first part (7) is connected to the first part (7). The end of the first part (7) away from the second part (9) is rotatably assembled with the mounting base (1). It also includes a drive component for driving the clamping block (6) to swing between a first angle at the clamping position and a second angle at the avoidance position.

3. The terminal positioning and welding device according to claim 2, characterized in that, The first part (7) is provided with a first connecting plate (14) at one end away from the second part (9), and the mounting base (1) is provided with a second connecting plate (16). The first connecting plate (14) and the second connecting plate (16) are arranged in parallel. The first connecting plate (14) is provided with a rotating hole (15), and the second connecting plate (16) is provided with a rotating shaft (17). The rotating shaft (17) passes through the rotating hole (15).

4. The terminal positioning and welding device according to claim 3, characterized in that, There are two first connecting plates (14), and the two first connecting plates (14) are respectively arranged on both sides of the thickness direction of the second connecting plate (16).

5. The terminal positioning and welding device according to claim 2, characterized in that, The drive assembly includes a drive arm (12) connected to one end of the second part (9) away from the first part (7), the drive arm (12) being used to drive the clamping block (6) to swing toward the opening as it moves toward the opening.

6. The terminal positioning and welding device according to claim 5, characterized in that, It also includes a handle (13) which is connected to the side of the mounting base (1) facing away from the first part (7).

7. The terminal positioning and welding device according to claim 2, characterized in that, The bottom wall of the receiving groove (2) is provided with a welding hole (5) at the position where the first section (3) and the second section (4) meet. The welding hole (5) is used for the heat source to heat the terminal (20).

8. The terminal positioning and welding device according to claim 2, characterized in that, The second part (9) has a support post (10) on the side facing the opening, and the support post (10) is used to be inserted into the insertion groove of the insertion part (22).

9. The terminal positioning and welding device according to claim 2, characterized in that, An avoidance groove (8) is provided at the corner where the first part (7) and the second part (9) meet. The avoidance groove (8) is used to avoid the top corner of the plug part (22) and the top corner of the mounting part (21).

10. The terminal positioning and welding device according to claim 2, characterized in that, The mounting base (1) is provided with a support plate (11), which is used to support the second part (9).