Epoxy mortar stirring and conveying integrated device

Abstract

The utility model relates to the technical field of epoxy mortar processing equipment, in particular to an epoxy mortar stirring and conveying integrated device. According to the technical scheme, the device comprises a supporting plate and a stirring tank mounted on the upper surface of the supporting plate. According to the epoxy mortar spreading device, the stirring tank, the feeding port, the feeding bin, the slicking mechanism and other structures are matched, epoxy mortar can evenly cover the ground after being spread, workers can rapidly and evenly distribute the mortar to the ground through spreading of the epoxy mortar, time is saved, and construction efficiency is improved. And meanwhile, the liquid raw material and the solid raw material slide into the supporting plate from the corresponding feeding holes, so that the two raw materials collide with each other in the stirrer. The collision flow effect can promote better mixing of the two materials. The liquid raw materials and the solid raw materials can rapidly permeate each other in the collision process, solid structures among raw material particles are damaged, a more uniform mixture is formed, and then the quality of the mixed liquid raw materials and solid raw materials is better.

Description

Technical Field

[0001] This utility model relates to the technical field of epoxy mortar processing equipment, and in particular to an integrated device for epoxy mortar mixing and conveying. Background Technology

[0002] Epoxy mortar is a building material made of epoxy resin and aggregates such as fine sand. It possesses high strength, corrosion resistance, and wear resistance, and is widely used in industry and construction. Its main components include epoxy resin, curing agent, fillers (such as fine sand), and other additives. After proper proportioning, it forms a strong and durable mortar material. Epoxy mortar's main components are sand, resin, and curing agent. It has high viscosity and typically needs to be used within a short time. This requires construction workers to handle and apply the mortar quickly. Traditionally, after mixing, epoxy mortar is transported to a designated location by cart and dumped. The dumped mortar is then piled in a large storage area, requiring construction workers to manually distribute it from the storage area to the required work area. This not only increases labor intensity but also causes the mortar to dry out or lose its workability during transportation, affecting construction progress and quality. Furthermore, traditional mixers have only one feed inlet. In a single-feed design, liquid materials are usually added first, followed by solid materials, or both simultaneously. Because liquid raw materials have lower viscosity, they will first penetrate into different parts of the mixer, while solid raw materials, due to their larger particles and higher viscosity, will accumulate in certain areas of the mixing chamber, resulting in insufficient moisture or incomplete wetting of the raw materials in some areas, thus affecting the uniformity of mixing. Utility Model Content

[0003] The purpose of this invention is to address the problem that traditional epoxy mortar is often dumped and piled up in a large accumulation area, requiring construction workers to manually distribute the mortar from the accumulation area to the required work areas, ultimately affecting construction progress and quality. Furthermore, traditional mixers have only one feed inlet when mixing epoxy mortar, leading to insufficient moisture or incomplete wetting of raw materials in certain areas of the mixing tank, thus affecting the uniformity of mixing.

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] An integrated epoxy mortar mixing and conveying device includes a support plate and a mixing tank installed on the upper surface of the support plate. It also includes: a pair of feed inlets opened on the top of the mixing tank, and a feed hopper fixedly connected to the corresponding feed inlet on the outer wall of the mixing tank; and a leveling mechanism set on the lower surface of one end of the support plate to automatically level the material in the mixing tank after it is discharged.

[0006] As a further improvement of this utility model, the leveling mechanism includes a V-shaped scraper disposed on the lower surface of one end of the support plate, a central block disposed in the middle of the V-shaped scraper, a pair of support rods movably sleeved on the upper surface of the central block, the top ends of the support rods being fixedly connected to the lower surface of the support plate, a spiral pull rod being fixedly connected to the upper surface of the central block, the top of the spiral pull rod being spirally inserted into the support plate, and a lifting mechanism for adjusting the height of the leveling mechanism from the ground being provided at the top of the spiral pull rod.

[0007] As a further improvement of this utility model, the lifting mechanism includes a spiral sleeve that is spirally sleeved on the top of the spiral pull rod. The outer wall of the spiral sleeve is fixedly connected with a plurality of locking blocks arranged in a circumferential array. The top of the spiral pull rod is also fixedly connected with a locking block to prevent the spiral sleeve from falling off the spiral pull rod. The outer wall of the spiral sleeve is fixedly connected with a plurality of rotating blocks arranged in a circumferential array.

[0008] As a further improvement of this utility model, each support rod is movably fitted with a return spring, and the bottom end of each return spring is fixedly connected to the upper surface of the center block.

[0009] As a further improvement of this utility model, the top of the mixing tank is provided with a top cover, and a motor is fixedly connected to the upper surface of the top cover. The output shaft of the motor moves through the top cover and is fixedly connected to a stirring rod.

[0010] As a further improvement of this utility model, a support frame is fixedly connected to the upper surface of the end of the support plate away from the V-shaped scraper, and a pair of handles are fixedly connected to the top of the support frame.

[0011] As a further improvement of this utility model, the lower surface of the support plate is provided with a plurality of universal pulleys, and the lower surface of the support plate is fixedly connected to a discharge pipe for discharging materials from the mixing tank, and the discharge pipe is provided with an electric butterfly valve.

[0012] This invention utilizes the combined structure of a mixing tank, feed inlet, feed hopper, and leveling mechanism to ensure that epoxy mortar is evenly spread across the ground after being poured. By spreading the mortar evenly, workers can quickly and uniformly distribute it across the ground, saving time and improving construction efficiency. Simultaneously, liquid and solid raw materials slide from their corresponding feed inlets into the support plate, causing them to collide inside the mixer. This collisional flow effect promotes better mixing of the two materials. During the collision process, the liquid and solid raw materials rapidly interpenetrate, breaking down the solid structure between the raw material particles and forming a more homogeneous mixture, thus resulting in a higher quality mixture of liquid and solid materials. Attached Figure Description

[0013] Figure 1A schematic diagram of the integrated epoxy mortar mixing and conveying device of this utility model is provided;

[0014] Figure 2 for Figure 1 A schematic diagram of the split structure;

[0015] Figure 3 for Figure 2 Enlarged view of point A in the middle;

[0016] Figure 4 for Figure 1 Partial structural diagram;

[0017] Labeling descriptions: 1. Support plate; 2. Mixing tank; 21. Inlet; 22. Feed hopper; 23. Top cover; 24. Motor; 25. Mixing rod; 26. Support frame; 27. Handle; 3. Universal pulley; 4. V-shaped scraper; 41. Center block; 42. Support rod; 43. Return spring; 44. Spiral pull rod; 45. Locking block; 46. Spiral sleeve; 47. Rotating block; 5. Discharge pipe; 51. Electric butterfly valve. Detailed Implementation

[0018] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of the embodiments. Based on the embodiments of this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this application.

[0019] like Figures 1 to 4 As shown, the epoxy mortar mixing and conveying integrated device proposed in this utility model includes a support plate 1 and a mixing tank 2 installed on the upper surface of the support plate 1. The top of the mixing tank 2 is covered with a top cover 23, and a motor 24 is fixedly connected to the upper surface of the top cover 23. The output shaft of the motor 24 passes through the top cover 23 and is fixedly connected to a mixing rod 25. The device also includes: a pair of feed inlets 21 opened on the top of the mixing tank 2, and a feed bin 22 fixedly connected to the corresponding feed inlet 21 on the outer wall of the mixing tank 2; and a leveling mechanism, which is set on the lower surface of one end of the support plate 1 so that the material in the mixing tank 2 is automatically leveled after being discharged.

[0020] It should be noted that as the support plate 1 moves, the leveling mechanism can continuously and evenly spread the epoxy mortar, ensuring a consistent floor thickness and avoiding uneven distribution. Furthermore, the integrated design of the support plate 1 and the leveling mechanism allows workers to complete large-area construction simply by pushing a trolley, reducing the complexity of manual operations and significantly improving efficiency. In addition, the leveling mechanism is height-adjustable, allowing users to select the appropriate thickness according to specific needs, thus achieving the best construction results.

[0021] Furthermore, the leveling mechanism includes a V-shaped scraper 4 disposed on the lower surface of one end of the support plate 1. A support frame 26 is fixedly connected to the upper surface of the end of the support plate 1 away from the V-shaped scraper 4. A pair of handles 27 are fixedly connected to the top of the support frame 26. A central block 41 is provided in the middle of the V-shaped scraper 4. A pair of support rods 42 are movably sleeved on the upper surface of the central block 41. The top ends of the support rods 42 are fixedly connected to the lower surface of the support plate 1. A spiral pull rod 44 is fixedly connected to the upper surface of the central block 41. The top of the spiral pull rod 44 is spirally inserted into the support plate 1. The top of the spiral pull rod 44 is provided with a lifting mechanism to adjust the height of the leveling mechanism from the ground.

[0022] It should be noted that the lifting mechanism allows for adjustment of the leveling mechanism's vertical position, thereby controlling the thickness of the epoxy mortar. This is crucial for the application of epoxy mortar and other floor coatings. Different areas of the floor may require different coating thicknesses, and the lifting mechanism provides this flexibility, helping construction workers adjust the height of the leveling mechanism as needed to ensure a uniform and appropriate coating thickness across the entire floor.

[0023] The lifting mechanism includes a spiral sleeve 46 that is spirally sleeved on the top of the spiral rod 44. The outer wall of the spiral sleeve 46 is fixedly connected with a plurality of locking blocks 45 arranged in a circumferential array. The top of the spiral rod 44 is also fixedly connected with locking blocks 45 to prevent the spiral sleeve 46 from coming off the spiral rod 44. The outer wall of the spiral sleeve 46 is fixedly connected with a plurality of rotating blocks 47 arranged in a circumferential array.

[0024] It should be noted that the bottom end of the spiral sleeve 46 is provided with a rubber pad, which is used to prevent the spiral sleeve 46 from scratching the upper surface of the support plate 1 when it abuts against it. In addition, the locking block 45 allows the spiral sleeve 46 to move within a certain range on the spiral pull rod 44, preventing the spiral sleeve 46 from moving out of the spiral pull rod 44.

[0025] Secondly, each support rod 42 is movably fitted with a return spring 43. The bottom end of each return spring 43 is fixedly connected to the upper surface of the center block 41, and the top end of each return spring 43 is movably connected to the lower surface of the support plate 1.

[0026] It should be noted that the return spring 43 acts as a buffer during the up-and-down movement of the center block 41, reducing friction and vibration between mechanical parts and preventing damage caused by excessive friction or vibration. Through the elastic deformation of the return spring 43, it can effectively absorb the impact force during movement and reduce wear between components.

[0027] Furthermore, the lower surface of the support plate 1 is provided with several universal pulleys 3, and the lower surface of the support plate 1 is fixedly connected to a discharge pipe 5 for discharging the material in the mixing tank 2. An electric butterfly valve 51 is provided on the discharge pipe 5.

[0028] It should be noted that the omnidirectional pulley 3 is a pulley system that can rotate freely in multiple directions, typically used to change the direction of force or distribute load. Its design allows the pulley to operate flexibly at multiple angles or directions, and it is commonly found in scenarios requiring the adjustment and movement of large objects, such as cranes, pulley systems, or rope transport equipment. The electric butterfly valve 51, on the other hand, is a butterfly valve controlled by an electric actuator and is widely used in fluid control systems. It is primarily used to regulate or cut off fluid flow in pipelines. The electric butterfly valve combines the simple structure of a butterfly valve with the automated control capabilities of an electric actuator, providing convenience in remote operation, automated control, and flow regulation.

[0029] In this embodiment, when an integrated epoxy mortar mixing and conveying device is required, such as Figure 1 As shown, liquid raw materials are poured into one of the feed hoppers 22, while solid raw materials are poured into the other feed hopper 22. The liquid and solid raw materials slide from their corresponding inlets 21 into the support plate 1. Since the two feed hoppers 22 are positioned opposite each other, when the liquid and solid raw materials are poured in from opposite directions, they collide inside the mixer. This collision flow effect promotes better mixing of the two materials. During the collision, the liquid and solid raw materials can quickly penetrate each other, breaking down the solid structure between the raw material particles and forming a more uniform mixture. Then, the motor 24 on the top cover 23 is started. The output shaft of the motor 24 drives the stirring rod 25 inside the mixing tank 2 to rotate, further ensuring a more uniform mixing of the liquid and solid raw materials. When it is necessary to discharge the mixed material from the mixing tank 2 through the discharge pipe 5, simply open the electric butterfly valve 51 and pull the handle 27. The handle 27 slowly moves the support plate 1, allowing the mixed material to be evenly scattered onto the ground. When the V-shaped scraper 4 on the leveling mechanism passes over the raw material on the ground, it will flatten the material. At the same time, when adjusting the thickness of the raw material on the ground by using the V-shaped scraper 4, it is only necessary to rotate the rotating block 47 to drive the spiral sleeve 46 to rotate. Since the spiral sleeve 46 and the spiral tie rod 44 are spirally connected, the bottom end of the spiral sleeve 46 abuts against the upper surface of the support plate 1, which allows the center block 41 to drive the V-shaped scraper 4 to slide up and down along the support rod 42, thereby adjusting the distance between the bottom of the V-shaped scraper 4 and the ground. It is simple and easy to operate.

[0030] The specific embodiments of the utility model have been described in detail above, but they are only examples, and the utility model is not limited to the specific embodiments described above. For those skilled in the art, any equivalent modifications or substitutions to the utility model are also within the scope of the utility model. Therefore, all equivalent transformations, modifications, and improvements made without departing from the spirit and principles of the utility model should be covered within the scope of the utility model.

Claims

1. An integrated epoxy mortar mixing and conveying device, comprising a support plate and a mixing tank mounted on the upper surface of the support plate, characterized in that, Also includes: A pair of feed inlets are provided on the top of the mixing tank, and the outer wall of the mixing tank is provided with a feed bin that is fixedly connected to the corresponding feed inlet; A leveling mechanism is installed on the lower surface of one end of the support plate so that the material in the mixing tank is automatically leveled after being discharged.

2. The integrated epoxy mortar mixing and conveying device according to claim 1, characterized in that, The leveling mechanism includes a V-shaped scraper disposed on the lower surface of one end of the support plate. A central block is provided in the middle of the V-shaped scraper. A pair of support rods are movably sleeved on the upper surface of the central block. The top ends of the support rods are fixedly connected to the lower surface of the support plate. A spiral pull rod is fixedly connected to the upper surface of the central block. The top of the spiral pull rod is helically inserted into the support plate. The top of the spiral pull rod is provided with a lifting mechanism for adjusting the height of the leveling mechanism from the ground.

3. The integrated epoxy mortar mixing and conveying device according to claim 2, characterized in that, The lifting mechanism includes a spiral sleeve that is spirally fitted onto the top of a spiral pull rod. The outer wall of the spiral sleeve is fixedly connected with a plurality of locking blocks arranged in a circumferential array. The top of the spiral pull rod is also fixedly connected with locking blocks to prevent the spiral sleeve from coming off the spiral pull rod. The outer wall of the spiral sleeve is fixedly connected with a plurality of rotating blocks arranged in a circumferential array.

4. The integrated epoxy mortar mixing and conveying device according to claim 2, characterized in that, Each support rod is movably fitted with a return spring, and the bottom end of each return spring is fixedly connected to the upper surface of the center block.

5. The integrated epoxy mortar mixing and conveying device according to claim 1, characterized in that, The top of the mixing tank is covered with a top cover, and a motor is fixedly connected to the upper surface of the top cover. The output shaft of the motor moves through the top cover and is fixedly connected to a stirring rod.

6. The integrated epoxy mortar mixing and conveying device according to claim 2, characterized in that, A support frame is fixedly connected to the upper surface of the support plate at the end away from the V-shaped scraper, and a pair of handles are fixedly connected to the top of the support frame.

7. The integrated epoxy mortar mixing and conveying device according to claim 1, characterized in that, The lower surface of the support plate is provided with multiple universal pulleys, and a discharge pipe for discharging materials from the mixing tank is fixedly connected to the lower surface of the support plate. An electric butterfly valve is provided on the discharge pipe.

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