Swing three-roller forming machine

By designing a swing drive mechanism to adjust the position of the third roller in the swing three-roll forming machine, the problem of the existing three-roll forming machine being unable to adjust the contact dwell time of the product is solved, realizing cooling and forming of products with different thicknesses, and improving the forming quality and ease of use of the products.

CN223532847UActive Publication Date: 2025-11-11CHANGZHOU JWELL PLATE & SHEET EQUIP CO LTD
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Patent Information

Application Number
CN202423104625.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-11-11
Estimated Expiration
2034-12-16

AI Technical Summary

Technical Problem

Existing three-roll forming machines cannot adjust the duration of contact between the product and the roller, making it difficult to adapt to the cooling and forming requirements of products of different thicknesses. Furthermore, replacing a three-roll forming machine is a complicated operation.

Method used

A swing-type three-roll forming machine was designed. The position of the third roller is adjusted by a swing-type drive mechanism, which adjusts the contact time of the product on the three rollers to meet the cooling and forming requirements of products of different thicknesses.

Benefits of technology

It enables cooling and molding of products of different thicknesses without changing the three-roll forming machine, thereby improving the molding quality and pass rate of the products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a swing three-roller forming machine which comprises a machine frame, a swing frame, a first sliding mechanism, a second sliding mechanism, a first adjusting mechanism, a second adjusting mechanism, a swing driving mechanism and three rollers. Wherein the three rollers comprise the first roller, the second roller and the third roller, the first roller is rotationally connected to the rack, the swing frame is connected to the rack in a swing mode with a center shaft of the first roller as a swing shaft, the first sliding mechanism is connected to the rack in a sliding mode, and the second sliding mechanism is connected to the rack in a sliding mode. The second sliding mechanism is connected to the swing frame in a sliding mode, the second roller is connected to the first sliding mechanism in a rotating mode, and a feeding channel for products to penetrate through is arranged between the second roller and the first roller. The cooling device can adjust the contact staying time of products on the roller, can adapt to cooling forming of products with different thicknesses, is more convenient to use, and can improve the cooling forming effect of the products.
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Description

Technical Field

[0001] This utility model relates to a oscillating three-roll forming machine. Background Technology

[0002] Currently, because the temperature of sheet and plate products extruded from extruder dies is very high, the products need to be fed into a three-roll forming mill for cooling and shaping after extrusion. When the product comes into contact with the rollers in the three-roll forming mill, the heat of the product is transferred to the rollers, thereby reducing the temperature of the product and allowing it to cool and solidify. For example, Chinese patent CN217993239U discloses a three-roll forming device for a multi-material co-extrusion sheet production line.

[0003] In actual production, it has been found that to improve the dimensional accuracy and flatness of products and prevent subsequent deformation, it is necessary to strictly control the contact time of the product on the rollers to achieve a better cooling and forming effect. Furthermore, the required contact time varies depending on the product thickness; generally, thicker products require a longer contact time, while thinner products require a shorter contact time. However, existing three-roll forming machines cannot adjust the contact time of the product on the rollers. Therefore, when producing products with significant thickness differences, different three-roll forming machines must be used, which is very cumbersome. For example, a skewed three-roll forming machine is better for thicker products, while a flat three-roll forming machine is better for thinner products, because the contact time between the product and the rollers differs between the two machines. Utility Model Content

[0004] The technical problem to be solved by this utility model is to overcome the defects of the prior art and provide a swing three-roll forming machine that can adjust the contact time of the product on the roller, can adapt to the cooling and forming of products of different thicknesses, is more convenient to use, and can also improve the cooling and forming effect of the product.

[0005] To solve the above-mentioned technical problems, the technical solution of this utility model is: a swing three-roll forming machine, comprising a frame, a swing frame, a first sliding mechanism, a second sliding mechanism, a first adjusting mechanism, a second adjusting mechanism, a swing drive mechanism, and three rollers; wherein the three rollers are a first roller, a second roller, and a third roller;

[0006] The first roller is rotatably connected to the frame;

[0007] The swing frame is oscillatingly connected to the machine frame with the central axis of the first roller as the swing axis;

[0008] The first sliding mechanism is slidably connected to the frame;

[0009] The second sliding mechanism is slidably connected to the swing frame;

[0010] The second roller is rotatably connected to the first sliding mechanism, and a feeding channel for the product to pass through is provided between the second roller and the first roller;

[0011] The third roller is rotatably connected to the second sliding mechanism, and a discharge channel for the product to pass through is provided between the third roller and the first roller;

[0012] The first adjustment mechanism is connected to the frame, and the first adjustment mechanism is connected to the first sliding mechanism and is used to drive the first sliding mechanism to move toward or away from the first roller, thereby driving the second roller to move toward or away from the first roller.

[0013] The second adjustment mechanism is connected to the swing frame. The second adjustment mechanism is connected to the second sliding mechanism and is used to drive the second sliding mechanism to move toward or away from the first roller, thereby driving the third roller to move toward or away from the first roller.

[0014] The swing drive mechanism is mounted on the frame and is connected to the swing frame to drive the swing frame to swing, thereby causing the third roller to swing around the first roller.

[0015] Furthermore, the first sliding mechanism is slidably connected to the frame in an inclined direction, and the position of the second roller is lower than that of the first roller.

[0016] Furthermore, the oscillating three-roll forming machine also includes a first rotary drive component, a second rotary drive component, and a third rotary drive component;

[0017] The first rotary drive component is connected to the swing frame and connected to the first roller, and is used to drive the first roller to rotate.

[0018] The second rotary drive component is connected to the first sliding mechanism and connected to the second roller, and is used to drive the second roller to rotate;

[0019] The third rotary drive component is connected to the second sliding mechanism and connected to the third roller, and is used to drive the third roller to rotate.

[0020] Furthermore, the first sliding mechanism includes a first left slide block and a first right slide block, and the first adjusting mechanism includes a first left adjusting component and a first right adjusting component;

[0021] The first left slide block and the first right slide block are slidably connected to the frame, respectively;

[0022] One end of the second roller is rotatably connected to the first left slide block, and the other end of the second roller is rotatably connected to the first right slide block;

[0023] The first left adjustment component is connected to the frame and connected to the first left slide, and the first right adjustment component is connected to the frame and connected to the first right slide. The first left adjustment component is used to drive the first left slide to move toward or away from the first roller, and the first right adjustment component is used to drive the first right slide to move toward or away from the first roller, thereby driving the second roller to move toward or away from the first roller.

[0024] Furthermore, the first left adjustment assembly includes a first left screw jack and a first left hydraulic cylinder. The first left screw jack is connected to the frame, one end of the first left hydraulic cylinder is connected to the first left screw jack, and the other end of the first left hydraulic cylinder is connected to the first left slide.

[0025] The first right adjustment assembly includes a first right screw jack and a first right hydraulic cylinder. The first right screw jack is connected to the frame, one end of the first right hydraulic cylinder is connected to the first right screw jack, and the other end of the first right hydraulic cylinder is connected to the first right slide.

[0026] Furthermore, the second sliding mechanism includes a second left slide block and a second right slide block, and the second adjusting mechanism includes a second left adjusting component and a second right adjusting component;

[0027] The second left slide block and the second right slide block are slidably connected to the swing frame, respectively;

[0028] One end of the third roller is rotatably connected to the second left slide block, and the other end of the third roller is rotatably connected to the second right slide block;

[0029] The second left adjustment component is connected to the swing frame and connected to the second left slide block, and the second right adjustment component is connected to the swing frame and connected to the second right slide block. The second left adjustment component is used to drive the second left slide block to move toward or away from the first roller, and the second right adjustment component is used to drive the second right slide block to move toward or away from the first roller, thereby driving the third roller to move toward or away from the first roller.

[0030] Furthermore, the second left adjustment assembly includes a second left screw jack and a second left hydraulic cylinder. The second left screw jack is connected to the swing frame, one end of the second left hydraulic cylinder is connected to the second left screw jack, and the other end of the second left hydraulic cylinder is connected to the second left slide.

[0031] The second right adjustment assembly includes a second right screw jack and a second right hydraulic cylinder. The second right screw jack is connected to the swing frame, one end of the second right hydraulic cylinder is connected to the second right screw jack, and the other end of the second right hydraulic cylinder is connected to the second right slide block.

[0032] Furthermore, the swing frame includes a left swing arm, a right swing arm, and a connecting arm;

[0033] Both the left swing arm and the right swing arm are oscillatingly connected to the frame with the central axis of the first roller as the swing axis;

[0034] One end of the connecting arm is connected to the left swing arm, and the other end of the connecting arm is connected to the right swing arm;

[0035] The second left slide block is slidably connected to the left swing arm, and the second right slide block is slidably connected to the right swing arm;

[0036] The second left screw jack is connected to the left swing arm, and the second right screw jack is connected to the right swing arm.

[0037] Furthermore, the swing drive mechanism includes a third screw jack, a fourth screw jack, and a synchronous transmission shaft;

[0038] The housing of the third screw jack is hinged to the frame, and the screw shaft of the third screw jack is hinged to the left swing arm. The third screw jack is used to drive the left swing arm to swing relative to the frame.

[0039] The housing of the fourth screw jack is hinged to the frame, and the screw shaft of the fourth screw jack is hinged to the right swing arm. The fourth screw jack is used to drive the right swing arm to swing relative to the frame.

[0040] One end of the synchronous drive shaft is connected to the input shaft of the third screw jack, and the other end of the synchronous drive shaft is connected to the input shaft of the fourth screw jack.

[0041] Furthermore, the frame includes a base frame, a left wall panel, and a right wall panel;

[0042] Both the left and right wall panels are connected to the base frame;

[0043] The left swing arm is oscillatingly connected to the left wall panel, and the right swing arm is oscillatingly connected to the right wall panel;

[0044] The housing of the third screw jack is hinged to the left wall panel;

[0045] The housing of the fourth screw jack is hinged to the right wall panel.

[0046] After adopting the above technical solution, the product, after being extruded from the mold, first passes through the feeding channel and wraps around the first roller, then passes through the discharge channel and wraps around the third roller. During this process, each part of the product will be in contact with the first roller, the second roller, and the third roller for a period of time. During this contact time, the temperature of the product will be transferred to the three rollers. The time elapsed from the initial contact with the first and second rollers to the separation from the third roller is the contact and dwell time of the product on the three rollers. The swing drive mechanism can drive the swing frame to swing, thereby causing the third roller to swing around the first roller. Therefore, by adjusting the swing angle of the swing frame, the position of the third roller relative to the first roller can be adjusted, thus adjusting the contact and dwell time of the product on the three rollers. Figures 7-9 As shown, since the moving speed of the product is constant, the longer the contact length between the product and the three rollers, the longer the product stays on the three rollers. When producing thicker products, firstly, the feed channel and the discharge channel are enlarged, and then the swing angle of the swing frame is adjusted to change the position of the third roller relative to the first roller, thereby increasing the contact time of the product on the three rollers. When producing thinner products, firstly, the feed channel and the discharge channel are reduced, and then the swing angle of the swing frame is adjusted to change the position of the third roller relative to the first roller, thereby shortening the contact time of the product on the three rollers. Therefore, it can adapt to the cooling and forming of products of different thicknesses, and there is no need to change the three-roll forming machine when producing products of different thicknesses, making it more convenient to use. In addition, by adjusting the contact time of the product on the three rollers, the cooling and forming effect of the product can also be improved, which is conducive to improving the forming quality of the product and increasing the product qualification rate. Attached Figure Description

[0047] Figure 1 This is a front view of the oscillating three-roll forming machine of this utility model;

[0048] Figure 2 This is a schematic diagram of one side of the oscillating three-roll forming machine of this utility model;

[0049] Figure 3 This is a schematic diagram of the other side of the oscillating three-roll forming machine of this utility model;

[0050] Figure 4 This is a schematic diagram of the structure of the oscillating three-roll forming machine of this utility model when the oscillating frame is in a lower position;

[0051] Figure 5This is a schematic diagram of the swing frame in the swing three-roll forming machine of this utility model when it is in a horizontal position;

[0052] Figure 6 This is a schematic diagram of the structure of the swing frame in the swing three-roll forming machine of this utility model when the swing frame is in a higher position;

[0053] Figure 7 for Figure 4 A schematic diagram of the structure in which the product passes through the rollers;

[0054] Figure 8 for Figure 5 A schematic diagram of the structure in which the product passes through the rollers;

[0055] Figure 9 for Figure 6 A schematic diagram of the structure through which the product passes between the rollers. Detailed Implementation

[0056] To make the contents of this utility model easier to understand, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings.

[0057] like Figures 1-9 As shown, a swing three-roll forming machine includes a frame 1, a swing frame 2, a first sliding mechanism, a second sliding mechanism, a first adjusting mechanism, a second adjusting mechanism, a swing drive mechanism, and three rollers; wherein the three rollers are a first roller 3, a second roller 4, and a third roller 5.

[0058] The first roller 3 is rotatably connected to the frame 1;

[0059] The swing frame 2 is oscillatingly connected to the machine frame 1 with the central axis of the first roller 3 as the swing axis;

[0060] The first sliding mechanism is slidably connected to the frame 1;

[0061] The second sliding mechanism is slidably connected to the swing frame 2;

[0062] The second roller 4 is rotatably connected to the first sliding mechanism, and a feeding channel for the product 100 to pass through is provided between the second roller 4 and the first roller 3.

[0063] The third roller 5 is rotatably connected to the second sliding mechanism, and a discharge channel for the product 100 to pass through is provided between the third roller 5 and the first roller 3.

[0064] The first adjustment mechanism is connected to the frame 1. The first adjustment mechanism is connected to the first sliding mechanism and is used to drive the first sliding mechanism to move toward or away from the first roller 3, thereby driving the second roller 4 to move toward or away from the first roller 3, so as to adjust the size of the feed channel.

[0065] The second adjustment mechanism is connected to the swing frame 2. The second adjustment mechanism is connected to the second sliding mechanism and is used to drive the second sliding mechanism to move toward or away from the first roller 3, thereby driving the third roller 5 to move toward or away from the first roller 3, so as to adjust the size of the discharge channel.

[0066] The swing drive mechanism is mounted on the frame 1. The swing drive mechanism is connected to the swing frame 2 and is used to drive the swing frame 2 to swing, thereby driving the third roller 5 to swing around the first roller 3.

[0067] Specifically, after the product 100 is extruded from the mold, it first passes through the feeding channel and wraps around the first roller 3, then passes through the discharge channel and wraps around the third roller 5. During this process, each part of the product 100 will be in contact with the first roller 3, the second roller 4, and the third roller 5 for a period of time. During this contact time, the temperature of the product 100 will be transferred to the three rollers. The time elapsed from the initial contact with the first roller 3 and the second roller 4 to the separation from the third roller 5 is the contact and dwell time of the product 100 on the three rollers. In this embodiment, the swing drive mechanism can drive the swing frame 2 to swing, thereby causing the third roller 5 to swing around the first roller 3. Therefore, by adjusting the swing angle of the swing frame 2, the position of the third roller relative to the first roller 3 can be adjusted, thereby adjusting the contact and dwell time of the product 100 on the three rollers. Figures 7-9As shown, since the moving speed of the product 100 is constant, the longer the contact length between the product 100 and the three rollers, the longer the product 100 stays in contact with the three rollers. When producing a thicker product 100, firstly, the feed channel and the discharge channel are enlarged, and then the swing angle of the swing frame 2 is adjusted to change the position of the third roller relative to the first roller 3, thereby increasing the contact time of the product 100 on the three rollers. When producing a thinner product 100, firstly, the feed channel and the discharge channel are reduced, and then the swing angle of the swing frame 2 is adjusted to change the position of the third roller relative to the first roller 3, thereby shortening the contact time of the product 100 on the three rollers. Therefore, it can adapt to the cooling and forming of products 100 of different thicknesses, and there is no need to change the three-roll forming machine when producing products 100 of different thicknesses, making it more convenient to use. Furthermore, by adjusting the duration of contact and residence of the product 100 on the three rollers, the cooling and molding effect of the product 100 can be improved, which in turn helps to improve the molding quality of the product 100 and increase the pass rate of the product 100.

[0068] like Figure 1 , 3 As shown, the first sliding mechanism is slidably connected to the frame 1 in an inclined direction, and the position of the second roller 4 is lower than that of the first roller 3.

[0069] like Figures 1-3 As shown, the oscillating three-roll forming machine also includes a first rotary drive component 6, a second rotary drive component 7, and a third rotary drive component 8;

[0070] The first rotary drive component 6 is connected to the swing frame 2 and connected to the first roller 3 and is used to drive the first roller 3 to rotate;

[0071] The second rotary drive component 7 is connected to the first sliding mechanism and connected to the second roller 4, and is used to drive the second roller 4 to rotate;

[0072] The third rotary drive component 8 is connected to the second sliding mechanism and connected to the third roller 5, and is used to drive the third roller 5 to rotate.

[0073] like Figures 1-3 As shown, the first sliding mechanism may include a first left slide block 9 and a first right slide block 10, and the first adjusting mechanism may include a first left adjusting component 11 and a first right adjusting component 12.

[0074] The first left slide block 9 and the first right slide block 10 are slidably connected to the frame 1 respectively;

[0075] One end of the second roller 4 is rotatably connected to the first left slide block 9, and the other end of the second roller 4 is rotatably connected to the first right slide block 10;

[0076] The first left adjustment component 11 is connected to the frame 1 and connected to the first left slide 9. The first right adjustment component 12 is connected to the frame 1 and connected to the first right slide 10. The first left adjustment component 11 is used to drive the first left slide 9 to move toward or away from the first roller 3. The first right adjustment component 12 is used to drive the first right slide 10 to move toward or away from the first roller 3, thereby driving the second roller 4 to move toward or away from the first roller 3, so as to adjust the size of the feed channel.

[0077] like Figures 1-3 As shown, the first left adjustment assembly 11 may include a first left screw jack 13 and a first left hydraulic cylinder 14. The first left screw jack 13 is connected to the frame 1, one end of the first left hydraulic cylinder 14 is connected to the first left screw jack 13, and the other end of the first left hydraulic cylinder 14 is connected to the first left slide block 9. When the first left hydraulic cylinder 14 extends or retracts, it is used to drive the first left slide block 9 to move quickly. When the first left screw jack 13 moves, it is used to drive the first left hydraulic cylinder 14 and the first left slide block 9 to move precisely a certain distance.

[0078] The first right adjustment assembly 12 may include a first right screw jack 15 and a first right hydraulic cylinder 16. The first right screw jack 15 is connected to the frame 1, one end of the first right hydraulic cylinder 16 is connected to the first right screw jack 15, and the other end of the first right hydraulic cylinder 16 is connected to the first right slide 10. When the first right hydraulic cylinder 16 extends or retracts, it drives the first right slide 10 to move rapidly. When the first right screw jack 15 operates, it drives the first right hydraulic cylinder 16 and the first right slide 10 to move precisely a certain distance. Therefore, the first left hydraulic cylinder 14 and the first right hydraulic cylinder 16 can quickly drive the second roller 4 to move, thereby achieving rapid opening and closing of the second roller 4. The first left screw jack 13 and the first right screw jack 15 can drive the second roller 4 to move precisely a certain distance, thereby accurately adjusting the size of the feeding channel.

[0079] like Figures 1-3 As shown, the second sliding mechanism may include a second left slide block 17 and a second right slide block 18, and the second adjusting mechanism may include a second left adjusting component 19 and a second right adjusting component 20.

[0080] The second left slide block 17 and the second right slide block 18 are slidably connected to the swing frame 2, respectively;

[0081] One end of the third roller 5 is rotatably connected to the second left slide block 17, and the other end of the third roller 5 is rotatably connected to the second right slide block 18;

[0082] The second left adjustment component 19 is connected to the swing frame 2 and connected to the second left slide 17. The second right adjustment component 20 is connected to the swing frame 2 and connected to the second right slide 18. The second left adjustment component 19 is used to drive the second left slide 17 to move toward or away from the first roller 3. The second right adjustment component 20 is used to drive the second right slide 18 to move toward or away from the first roller 3, thereby driving the third roller 5 to move toward or away from the first roller 3, so as to adjust the size of the discharge channel.

[0083] like Figures 1-3 As shown, the second left adjustment assembly 19 may include a second left screw jack 21 and a second left hydraulic cylinder 22. The second left screw jack 21 is connected to the swing frame 2. One end of the second left hydraulic cylinder 22 is connected to the second left screw jack 21, and the other end of the second left hydraulic cylinder 22 is connected to the second left slide block 17. When the second left hydraulic cylinder 22 extends or retracts, it is used to drive the second left slide block 17 to move quickly. When the second left screw jack 21 moves, it is used to drive the second left hydraulic cylinder 22 and the second left slide block 17 to move precisely a certain distance.

[0084] The second right adjustment assembly 20 may include a second right screw jack 23 and a second right hydraulic cylinder 24. The second right screw jack 23 is connected to the swing frame 2, one end of the second right hydraulic cylinder 24 is connected to the second right screw jack 23, and the other end of the second right hydraulic cylinder 24 is connected to the second right slide block 18. When the second right hydraulic cylinder 24 extends or retracts, it drives the second right slide block 18 to move rapidly. When the second right screw jack 23 operates, it drives the second right hydraulic cylinder 24 and the second right slide block 18 to move precisely a certain distance. Therefore, the second left hydraulic cylinder 22 and the second right hydraulic cylinder 24 can quickly drive the third roller 5 to move, thereby achieving rapid opening and closing of the third roller 5. The second left screw jack 21 and the second right screw jack 23 can drive the third roller 5 to move precisely a certain distance, thereby accurately adjusting the size of the discharge channel.

[0085] like Figures 1-3 As shown, the swing frame 2 may include a left swing arm 25, a right swing arm 26 and a connecting arm 27;

[0086] The left swing arm 25 and the right swing arm 26 are both oscillatingly connected to the frame 1 with the central axis of the first roller 3 as the swing axis;

[0087] One end of the connecting arm 27 is connected to the left swing arm 25, and the other end of the connecting arm 27 is connected to the right swing arm 26;

[0088] The second left slide block 17 is slidably connected to the left swing arm 25, and the second right slide block 18 is slidably connected to the right swing arm 26;

[0089] The second left screw jack 21 is connected to the left swing arm 25, and the second right screw jack 23 is connected to the right swing arm 26.

[0090] like Figures 1-6 As shown, the swing drive mechanism may include a third screw jack 28, a fourth screw jack, and a synchronous transmission shaft 29;

[0091] The housing of the third screw jack 28 is hinged to the frame 1, and the screw shaft of the third screw jack 28 is hinged to the left swing arm 25. The third screw jack 28 is used to drive the left swing arm 25 to swing relative to the frame 1.

[0092] The housing of the fourth screw jack is hinged to the frame 1, and the screw shaft of the fourth screw jack is hinged to the right swing arm 26. The fourth screw jack is used to drive the right swing arm 26 to swing relative to the frame 1, thereby enabling the entire swing frame 2 to swing to a suitable angle, thereby driving the third roller 5 to swing around the first roller 3 to a suitable angle, so as to adjust the contact dwell time of the product 100 on the three rollers;

[0093] One end of the synchronous drive shaft 29 is connected to the input shaft of the third screw jack 28, and the other end of the synchronous drive shaft 29 is connected to the input shaft of the fourth screw jack, thereby enabling the third screw jack 28 and the fourth screw jack to maintain synchronous operation.

[0094] like Figures 1-3 As shown, the frame 1 may include a base frame 30, a left wall panel 31, and a right wall panel 32;

[0095] The left wall panel 31 and the right wall panel 32 are both connected to the base frame 30;

[0096] The left swing arm 25 is oscillatingly connected to the left wall panel 31, and the right swing arm 26 is oscillatingly connected to the right wall panel 32;

[0097] The housing of the third screw jack 28 is hinged to the left wall panel 31;

[0098] The housing of the fourth screw jack is hinged to the right wall panel 32;

[0099] In this embodiment, the first left slide block 9 is slidably connected to the left wall plate 31 along the inclined direction, the first right slide block 10 is slidably connected to the right wall plate 32 along the inclined direction, the first left screw jack 13 is connected to the left wall plate 31, and the first right screw jack 15 is connected to the right wall plate 32.

[0100] In this embodiment, the first rotary drive component 6 is connected to the left swing arm 25, the second rotary drive component 7 is connected to the first right slide block 10, and the third rotary drive component 8 is connected to the second right slide block 18. Of course, in some embodiments, the first rotary drive component 6 may also be connected to the right swing arm 26, the second rotary drive component 7 may also be connected to the first left slide block 9, and the third rotary drive component 8 may also be connected to the second left slide block 17. Specifically, the first rotary drive component 6, the second rotary drive component 7, and the third rotary drive component 8 each include a motor and a reducer.

[0101] Specifically, a traveling wheel mechanism is connected to the frame 1. The traveling wheel mechanism is used to drive the frame 1 to move back and forth on the ground track. The specific structure of the traveling wheel mechanism is existing technology well known to those skilled in the art, and will not be described in detail in this embodiment.

[0102] In summary, after the product 100 is extruded from the mold, it first passes through the feeding channel and wraps around the first roller 3, then passes through the discharge channel and wraps around the third roller 5. During this process, each part of the product 100 will be in contact with the first roller 3, the second roller 4, and the third roller 5 for a period of time. During this contact time, the temperature of the product 100 will be transferred to the three rollers. The time elapsed from the initial contact with the first roller 3 and the second roller 4 to the separation from the third roller 5 is the contact and dwell time of the product 100 on the three rollers. The swing drive mechanism can drive the swing frame 2 to swing, thereby causing the third roller 5 to swing around the first roller 3. Therefore, by adjusting the swing angle of the swing frame 2, the position of the third roller relative to the first roller 3 can be adjusted, thus adjusting the contact and dwell time of the product 100 on the three rollers. Figures 7-9As shown, since the moving speed of the product 100 is constant, the longer the contact length between the product 100 and the three rollers, the longer the product 100 stays in contact with the three rollers. When producing a thicker product 100, firstly, the feed channel and the discharge channel are enlarged, and then the swing angle of the swing frame 2 is adjusted to change the position of the third roller relative to the first roller 3, thereby increasing the contact time of the product 100 on the three rollers. When producing a thinner product 100, firstly, the feed channel and the discharge channel are reduced, and then the swing angle of the swing frame 2 is adjusted to change the position of the third roller relative to the first roller 3, thereby shortening the contact time of the product 100 on the three rollers. Therefore, it can adapt to the cooling and forming of products 100 of different thicknesses, and there is no need to change the three-roll forming machine when producing products 100 of different thicknesses, making it more convenient to use. Furthermore, by adjusting the duration of contact and residence of the product 100 on the three rollers, the cooling and molding effect of the product 100 can be improved, which in turn helps to improve the molding quality of the product 100 and increase the pass rate of the product 100.

[0103] The specific embodiments described above further illustrate the technical problems, technical solutions, and beneficial effects of this utility model. It should be understood that the above descriptions are merely specific embodiments of this utility model and are not intended to limit this utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A oscillating three-roll forming machine, characterized in that, It includes a frame (1), a swing frame (2), a first sliding mechanism, a second sliding mechanism, a first adjusting mechanism, a second adjusting mechanism, a swing drive mechanism, and three rollers; wherein the three rollers are a first roller (3), a second roller (4), and a third roller (5); The first roller (3) is rotatably connected to the frame (1); The swing frame (2) is oscillatingly connected to the machine frame (1) with the central axis of the first roller (3) as the swing axis; The first sliding mechanism is slidably connected to the frame (1); The second sliding mechanism is slidably connected to the swing frame (2); The second roller (4) is rotatably connected to the first sliding mechanism, and a feeding channel for the product (100) to pass through is provided between the second roller (4) and the first roller (3); The third roller (5) is rotatably connected to the second sliding mechanism, and a discharge channel for the product (100) to pass through is provided between the third roller (5) and the first roller (3); The first adjustment mechanism is connected to the frame (1), and the first adjustment mechanism is connected to the first sliding mechanism and is used to drive the first sliding mechanism to move toward or away from the first roller (3), thereby driving the second roller (4) to move toward or away from the first roller (3); The second adjustment mechanism is connected to the swing frame (2), and the second adjustment mechanism is connected to the second sliding mechanism and is used to drive the second sliding mechanism to move toward or away from the first roller (3), thereby driving the third roller (5) to move toward or away from the first roller (3); The swing drive mechanism is mounted on the frame (1). The swing drive mechanism is connected to the swing frame (2) and is used to drive the swing frame (2) to swing, thereby driving the third roller (5) to swing around the first roller (3).

2. The oscillating three-roll forming machine according to claim 1, characterized in that, The first sliding mechanism is slidably connected to the frame (1) in an inclined direction, and the position of the second roller (4) is lower than that of the first roller (3).

3. The oscillating three-roll forming machine according to claim 1, characterized in that, It also includes a first rotary drive component (6), a second rotary drive component (7), and a third rotary drive component (8); The first rotation drive component (6) is connected to the swing frame (2) and connected to the first roller (3) and is used to drive the first roller (3) to rotate; The second rotary drive component (7) is connected to the first sliding mechanism and connected to the second roller (4) and is used to drive the second roller (4) to rotate; The third rotary drive component (8) is connected to the second sliding mechanism and connected to the third roller (5) and is used to drive the third roller (5) to rotate.

4. The oscillating three-roll forming machine according to claim 1, characterized in that, The first sliding mechanism includes a first left slide (9) and a first right slide (10), and the first adjusting mechanism includes a first left adjusting component (11) and a first right adjusting component (12); The first left slide (9) and the first right slide (10) are slidably connected to the frame (1); One end of the second roller (4) is rotatably connected to the first left slide block (9), and the other end of the second roller (4) is rotatably connected to the first right slide block (10); The first left adjustment component (11) is connected to the frame (1) and connected to the first left slide (9). The first right adjustment component (12) is connected to the frame (1) and connected to the first right slide (10). The first left adjustment component (11) is used to drive the first left slide (9) to move toward or away from the first roller (3). The first right adjustment component (12) is used to drive the first right slide (10) to move toward or away from the first roller (3), thereby driving the second roller (4) to move toward or away from the first roller (3).

5. The oscillating three-roll forming machine according to claim 4, characterized in that, The first left adjustment assembly (11) includes a first left screw jack (13) and a first left hydraulic cylinder (14). The first left screw jack (13) is connected to the frame (1). One end of the first left hydraulic cylinder (14) is connected to the first left screw jack (13), and the other end of the first left hydraulic cylinder (14) is connected to the first left slide (9). The first right adjustment assembly (12) includes a first right screw jack (15) and a first right hydraulic cylinder (16). The first right screw jack (15) is connected to the frame (1). One end of the first right hydraulic cylinder (16) is connected to the first right screw jack (15), and the other end of the first right hydraulic cylinder (16) is connected to the first right slide (10).

6. The oscillating three-roll forming machine according to claim 1, characterized in that, The second sliding mechanism includes a second left slide (17) and a second right slide (18), and the second adjusting mechanism includes a second left adjusting component (19) and a second right adjusting component (20); The second left slide (17) and the second right slide (18) are slidably connected to the swing frame (2); One end of the third roller (5) is rotatably connected to the second left slide (17), and the other end of the third roller (5) is rotatably connected to the second right slide (18); The second left adjustment component (19) is connected to the swing frame (2) and connected to the second left slide (17). The second right adjustment component (20) is connected to the swing frame (2) and connected to the second right slide (18). The second left adjustment component (19) is used to drive the second left slide (17) to move toward or away from the first roller (3). The second right adjustment component (20) is used to drive the second right slide (18) to move toward or away from the first roller (3), thereby driving the third roller (5) to move toward or away from the first roller (3).

7. The oscillating three-roll forming machine according to claim 6, characterized in that, The second left adjustment assembly (19) includes a second left screw jack (21) and a second left hydraulic cylinder (22). The second left screw jack (21) is connected to the swing frame (2). One end of the second left hydraulic cylinder (22) is connected to the second left screw jack (21), and the other end of the second left hydraulic cylinder (22) is connected to the second left slide (17). The second right adjustment assembly (20) includes a second right screw jack (23) and a second right hydraulic cylinder (24). The second right screw jack (23) is connected to the swing frame (2). One end of the second right hydraulic cylinder (24) is connected to the second right screw jack (23), and the other end of the second right hydraulic cylinder (24) is connected to the second right slide (18).

8. The oscillating three-roll forming machine according to claim 7, characterized in that, The swing frame (2) includes a left swing arm (25), a right swing arm (26), and a connecting arm (27); The left swing arm (25) and the right swing arm (26) are both oscillatingly connected to the frame (1) with the central axis of the first roller (3) as the swing axis; One end of the connecting arm (27) is connected to the left swing arm (25), and the other end of the connecting arm (27) is connected to the right swing arm (26); The second left slide block (17) is slidably connected to the left swing arm (25), and the second right slide block (18) is slidably connected to the right swing arm (26); The second left screw jack (21) is connected to the left swing arm (25), and the second right screw jack (23) is connected to the right swing arm (26).

9. The oscillating three-roll forming machine according to claim 8, characterized in that, The swing drive mechanism includes a third screw jack (28), a fourth screw jack, and a synchronous transmission shaft (29); The housing of the third screw jack (28) is hinged to the frame (1), and the screw shaft of the third screw jack (28) is hinged to the left swing arm (25). The third screw jack (28) is used to drive the left swing arm (25) to swing relative to the frame (1). The housing of the fourth screw jack is hinged to the frame (1), the screw shaft of the fourth screw jack is hinged to the right swing arm (26), and the fourth screw jack is used to drive the right swing arm (26) to swing relative to the frame (1). One end of the synchronous drive shaft (29) is connected to the input shaft of the third screw jack (28), and the other end of the synchronous drive shaft (29) is connected to the input shaft of the fourth screw jack.

10. The oscillating three-roll forming machine according to claim 9, characterized in that, The frame (1) includes a base frame (30), a left wall panel (31), and a right wall panel (32); The left wall panel (31) and the right wall panel (32) are both connected to the base frame (30); The left swing arm (25) is oscillatingly connected to the left wall panel (31), and the right swing arm (26) is oscillatingly connected to the right wall panel (32); The housing of the third screw jack (28) is hinged to the left wall panel (31); The housing of the fourth screw jack is hinged to the right wall panel (32).

Citation Information

Patent Citations

  • Three-roller forming equipment for multi-material co-extrusion sheet production line

    CN217993239U